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CONFIDENTIAL 4

Chapter 1: Introduction

This document contains operation theory and parts replacement procedures that are intended
to ease the task of transportation, usage, maintenance and parts replacement.

Summary of Contents for P110S

Page 1: ...CONFIDENTIAL 1 P110S Service Guide Version 1 11 ...

Page 2: ... edition 2010 6 25 1 0 1 1 Disassmbly out of warranty warning 2 Modified Error code list Page 19 Page 59 2011 1 6 1 0 2 Disassmbly warning Page 19 2012 2 8 1 1 1 Added jitter pitch interval 2 Modified the Capstan Roller Info Page 60 2012 4 11 1 11 Added precaution for TPH assembly Page 54 ...

Page 3: ...WIRE SNR JAM P110S 30 WIRE SNR RIBBON P110S 32 WIRE SNR CAM P110S 33 WIRE MB TO SMART_CARD BD P110S 35 WIRE SNR RIBBON_TYPE P110S 36 WIRE SNR PAPER_OUT P110S 38 WIRE SNR LE P110S 40 ROLLER_CAPSTAN_TUK_P110 45 ASSY ROLLER PINCH 46 FAN 4010 12VDC ADDA 2 BALL SYSTEM ROHS 48 MTR CAM PM 15 22OHM BIP P110S 50 MTR PM 3 75 7OHM BIP P110S ROHS 51 TPH 300DPI P110S TSB 6 3 DEGREE ROHS 53 CHAPTER 5 ADJUSTMENT...

Page 4: ...CONFIDENTIAL 4 Chapter 1 Introduction This document contains operation theory and parts replacement proceduresthatareintended to ease the task of transportation usage maintenance and parts replacement ...

Page 5: ... PictBridge support Computer Interface USB 2 0 full speed interface with PC LED Indicator 3 LED indicator Printing Charge Error status Power Supply 100 240V Universal Power with 24V 90W Adapter Support OS Win2000 XP VISTA MAC OS x10 2 with Pentium PC Bundle Software ID quick désirée ID Creator eFrame convertor Accessory option Clean Kit Battery Carrying Bag Power Consumption Power Test Battery Sle...

Page 6: ...nterface for CompactFlash type including CF type I CF type II and MicroDrive MultimediaCard SecurityDisk and MemoryStick are integrated in 4 in 1 card socket Card board which consists the driver IC for the 2 5 inch TFT LCD panel the user buttons and the control circuit is to be the user interface UI The input voltage from adapter or battery and the video signal from main board are connected to car...

Page 7: ... and etc c NAND Flash This 128MB flash memory is to store image related data for later image compounded using 3 LED Sensor a Status Error LED Indicate LED Show printer status and error message Green LED shining means printer ready Green LED blinking means printer busy Rde LED blinking means error message Orange LED shining means battery charging Blue LED blinking means push the print button Blue L...

Page 8: ...ion P2 Load paper position P3 ribbon search position P4 print position Penetration Type Sensor c Paper out LE Jam sensor Detect paper in paper cassette Detect the existence of paper and paper length Reflective Type Sensor Paper out sensor Jam sensor Smart card sensor Ribbon sensor Ribbon type sensor LE sensor Cam sensor ...

Page 9: ... motor and driven by driver IC L6219 L6219 is designed to drive both windings of a bipolar stepping motor and includes pulse width modulation PWM control of ouput current to 750mA For PWM control the maximum output current is determined by user s selection of a reference voltage and sensing resistor It controls printing function and position of ASSY LINKAGE b Capstan motor Capsten motor is a bipol...

Page 10: ...ies CPU with 64KB on chip FLASH EPROM to do central control including LCD backlight control button pushed sensing and communication with main board The serial EPROM stores setting data of LCD that is got from the calibration process CPU will read the serial EPROM and complete the initial setting for LCD after power on 2 LCD and backlight LED The 2 5 inch TFT LCD panel is used to display images and...

Page 11: ...CONFIDENTIAL 11 Mechanism Movements User Interface ...

Page 12: ...CONFIDENTIAL 12 ...

Page 13: ...CONFIDENTIAL 13 ...

Page 14: ...AL 14 Function layout Ribbon Lock Module ADF translation parts Supply TQL Takeup TQL Capstan Roller Cam Motor Capstan Motor Main Board Exit Paper gear train ASSY LINKAGE Linkage rotate axes Lifter Cam gear train ...

Page 15: ... cm To make sure the lifter status is down Search RBN Y A Job start Paper exist Error Paper Out Move Cam to P3 Error Ribbon Out Move Cam to P2 Paper feeding Sensor Move Cam to P1 Position Paper A Move Cam to P4 Print Y Move Cam to P3 Search RBN M C O Move Cam to P4 Job finished Move Cam to P1 Print M C O Exit Paper Job finished ...

Page 16: ...Lifter Paper Moving Paper Guide Initial P1 Disable Disable Disable UP Paper Feeding P2 Disable Enable Enable UP Search Ribbon P3 Enable Disable Disable Mid Printing P4 Enable Disable Disable Down Initial P1 Ribbon cassette is released Lifter is down to avoid paper feeding Roller_Pick Up is disable TQL_Take is disable ...

Page 17: ...CONFIDENTIAL 17 Paper Feeding P2 Ribbon cassette is locked Lifter is up Roller_Pick Up is enable TQL_Take is disable Search Ribbon P3 Lifter is down Roller_Pick Up is disable TQL_Take is enable ...

Page 18: ...CONFIDENTIAL 18 Printing P4 Lifter is down Roller_Pick Up is disable TQL_Take is enable Paper path ...

Page 19: ...d Placing the printer on a bed sofa rug or other similar not firm surfaces may block the openings The printer should never be placed near or over a radiator or heat register proper ventilation and cooling must be provided at all times The printer should only be operated with the type of power indicated on the marking label If you are not sure of the type of power available in your area consult you...

Page 20: ...Name ASSY_CASE_LEFT ASM_ID_CASE_RIGHT CHASSIS ASSY Part No 48 P2501 001 47 P2509 001 DH P2536 001 Tools Screwdriver Procedure No 1 Maintenance part ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY Step 1 Open the door and remove 5 screws which hold ASSY_CASE_LEFT ...

Page 21: ...CONFIDENTIAL 21 Step 2 Turn the printer to the bottom Remove 2 screws Step 3 Remove the 2 flat cables that connect with MAIN BD then remove ASM_ID_CASE_RIGHT ...

Page 22: ...ove the connector that connects with MAIN BD Step 5 Press this ID_BUTTON_PAPER_CASSETTE to take CHASSIS ASSY out Step 6 Assemble it in the reverse order of the disassembly procedure ASSY_CASE_LEFT ASM_ID_CASE_RIGHT CHASSIS ASSY ...

Page 23: ...24 001 Tools Screwdriver Procedure No Maintenance part LCD PANEL BD Maintenance part ASM_LCD Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the connector that connects with CARD BD from the ASM_ID_CASE_RIGHT Step 3 Lift up ASM_LCD then remove 2 screws ...

Page 24: ...back side Remove 2 screws Step 5 Remove front case of ASM_LCD then remove the 2 connectors that connect with LCD PANEL BD Step 6 Pull up and push LCD PANEL BD to the left side then remove LCD PANEL BD Step 7 Assemble it in the reverse order of the disassembly procedure ...

Page 25: ... CARD BD Parts No 45 P25R3 042 Tools Screwdriver Procedure No Maintenance part CARD BD Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the connector that connects with CARD BD from the ASM_ID_CASE_RIGHT ...

Page 26: ...ep 3 Remove 5 screws from the ASM_ID_CASE_RIGHT then take the CARD BD set out Step 4 Release 6 clutches that hold the CARD BD then take out the CARD BD Step 5 Assemble it in the reverse order of the disassembly procedure ...

Page 27: ... Procedure No 2 Maintenance part MAIN BD Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove 10 connectors and 1 flat cable which connect with MAIN BD Remove 2 screws to take MAIN BD out Step 3 Assemble it in the reverse order of the disassembly procedure ...

Page 28: ...nce part SMART CARD BD Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Move and hold that ASSY LINKAGE Step 3 Release 2 clutches that hold the SMART CARD BD then take SMART CARD BD and 2 springs out Step 4 Release 4 clutches and remove connector that connects with the SMART CARD BD then ...

Page 29: ...CONFIDENTIAL 29 take SMART CARD BD out Step 5 Assemble it in the reverse order of the disassembly procedure ...

Page 30: ...0 P2501 R01 Tools Screwdriver Procedure No Maintenance part WIRE SNR JAM P110S JAM SENSOR Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the flat cable and connector that connects with MAIN BD Step 3 Move and hold that ASSY LINKAGE ...

Page 31: ...CONFIDENTIAL 31 Step 4 Remove the screw and take WIRE SNR JAM P110S out Step 5 Assemble it in the reverse order of the disassembly procedure ...

Page 32: ...part WIRE SNR RIBBON RIBBON SENSOR Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Cut the binder and remove 2 screws then remove the connector that connects with MAIN BD Step 3 Remove 2 screws then take WIRE SNR RIBBON P110S out Step 4 Assemble it in the reverse order of the disassembly procedure ...

Page 33: ... Screwdriver Procedure No Maintenance part WIRE SNR CAM P110S CAM SENSOR Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the connector that connects with MAIN BD Step 3 Remove 2 E rings on 1 DU_CAM_RBN_ADF 56 P2507 001 and 2 DU_LINK_CAM 51 P2508 001 ...

Page 34: ...NTIAL 34 Step 4 Take out 1 DU_CAM_RBN_ADF 56 P2507 001 and 2 DU_LINK_CAM 51 P2508 001 Step 4 Remove 1 screw then take WIRE SNR CAM P110S out Step 5 Assemble it in the reverse order of the disassembly procedure ...

Page 35: ...Maintenance part WIRE MB TO SMART_CARD BD P110S Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove SMART CARD BD according to the Procedure No 3 Step 3 Remove WIRE MB TO SMART_CARD BD P110S that connects with SMART CARD BD Step 4 Assemble it in the reverse order of the disassembly procedure ...

Page 36: ...No 40 P2505 R01 Tools Screwdriver Procedure No Maintenance part WIRE SNR RIBBON_TPYE P110S RIBBON TYPE SENSOR Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the connector that connects with MAIN BD Step 3 Move and hold the ASSY LINKAGE ...

Page 37: ...CONFIDENTIAL 37 Step 4 Remove the screw then take WIRE SNR RIBBON_TPYE P110S out Step 5 Assemble it in the reverse order of the disassembly procedure ...

Page 38: ...S Parts No 40 P2508 R01 Tools Screwdriver Procedure No Maintenance part WIRE SNR PAPER_OUT P110S PAPER OUT SENSOR Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the MAIN BD according to the Procedure No 2 Step 3 Cut the binder ...

Page 39: ...CONFIDENTIAL 39 Step 4 Turn the printer to another side and remove 2 screws then take WIRE SNR PAPER_OUT P110S out Step 5 Assemble it in the reverse order of the disassembly procedure ...

Page 40: ...506 R01 Tools Screwdriver Procedure No 4 Maintenance part WIRE SNR LE P110S LEADING EDGE SENSOR Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the MAIN BD according to the Procedure No 2 Step 3 Remove the connector of WIRE SNR LE P110S ...

Page 41: ...32T_P110 2 65 P2511 001 KF_GEAR_40T_P110 3 65 P2514 001 KF_GEAR_ONEWAY_EXIT_P110 53 P2503 001 ONEWAY Step 5 Remove 2 screws E ring and C ring then take DU_CAM_RBN_ADF 56 P2507 001 out from the right side Step 6 Remove the E ring 3 C rings and screw to take 4 gears FLANGE_BELT and BELT out from the right side ...

Page 42: ...0 65 P2524 001 GEAR_TQL_TOP_P110 4 65 P2519 001 KF_HELICAL GEAR_28T_12T_P110 5 65 P2520 001 KF_HELICAL GEAR_24T_P110 6 59 P2501 001 BELT_S2M_P110 Step 7 Pull up ASSY FRAME LOCK RBN ASSY FRAME LOCK RBN Step 8 Remove screw form the ASM_FRAME_TRAY_FRONT Step 9 Pull up ARM_LIFTER_RACK and use the tool to push ribs then take ASSY_FRAME_PUSH 48 P2517 001 out ...

Page 43: ...CONFIDENTIAL 43 Step 10 Turn the CHASSIS ASSY to the back side then remove 2 screws Step 11 Pull up ASM_FRAME_TRAY_FRONT ...

Page 44: ...IDENTIAL 44 Step 12 Remove 2 screws from two sides Step 13 Take the ASS_PLATE_LE out and remove 2 screws then take WIRE SNR LE P110S out Step 14 Assemble it in the reverse order of the disassembly procedure ...

Page 45: ...ULLEY_CAP_P110 to 65 P2521 015 KF_HELICAL GEAR_PULLEY_CAP_P110 Maintenance part ROLLER_CAPSTAN_TUK_P110 CAPSTAN ROLLER Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the ASSY FRAME LOCK RBN ASM_FRAME_TRAY_FRONT ASSY_FRAME_PUSH and ASM_FRAME_TRAY_FRONT according to the Procedure No 4 step1 to step11 Step 3 Release SPRING_PINCH from ...

Page 46: ...ls Screwdriver Procedure No Maintenance part ASSY ROLLER PINCH PINCH ROLLER Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the ASSY FRAME LOCK RBN ASM_FRAME_TRAY_FRONT ASSY_FRAME_PUSH and ASM_FRAME_TRAY_FRONT according to the Procedure No 4 step1 to step11 Step 3 Release SPRING_PINCH from the right and left sides ...

Page 47: ...CONFIDENTIAL 47 Step 4 Remove 2 C rings and 2 bushings from both sides then and take ASSY ROLLER PINCH out Step 5 Assemble it in the reverse order of the disassembly procedure ...

Page 48: ... BA1 Tools Screwdriver Procedure No Maintenance part FAN 4010 12VDC ADDA 2 BALL SYSTEM ROSH FAN Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove connector which connects with MAIN BD Step 3 Move and hold that ASSY LINKAGE then remove 2 screws from ASSY LINKAGE ...

Page 49: ...CONFIDENTIAL 49 Step 4 Assemble it in the reverse order of the disassembly procedure ...

Page 50: ...22OHM BIP P110S CAM MOTOR Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the flat cable and connector of MTR CAM PM 15 22OHM BIP P110S that connects with MAIN BD Step 3 Remove 2 screws form left side then and take MTR CAM PM 15 22OHM BIP P110S out Step 4 Assemble it in the reverse order of the disassembly procedure ...

Page 51: ...dure No Maintenance part MTR PM 3 75 7OHM BIP P110S ROHS CAPSTAN MOTOR Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove connector of MTR PM 3 75 7OHM BIP P110S ROHS that connects with MAIN BD then remove 3 screws Step 3 Remove E ring then then take arm swing out from the right side ...

Page 52: ...AL 52 Step 4 Remove 2 screws from the right side Step 5 Move MAIN BD No need to unplug connectors then take MTR PM 3 75 7OHM BIP P110S ROHS out Step 6 Assemble it in the reverse order of the disassembly procedure ...

Page 53: ...PH 300DPI P110S TSB 6 3 DEGREE ROHS TPH Step 1 Remove the ASSY_CASE_LEFT ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No 1 Step 2 Remove the flat cable that connects with MAIN BD Step 3 Move and hold the ASSY LINKAGE then remove 2 screws and then take TPH 300DPI P110S TSB 6 3 DEGREE ROHS out Step 4 Assemble it in the reverse order of the disassembly procedure ...

Page 54: ...CONFIDENTIAL 54 Please note that the cable of the TPH should be assembled in the correct position as following ...

Page 55: ...HTools from HiTi service2 hiti com CAM Position Alignment POWER BD Adjustment Printout density adjustment Base on the TPH value which mentions on the TPH label to get voltage value from the list below and select voltage value on HTools Htools TPH Value For instance voltage value of TPH value 3128 is 15 183 ...

Page 56: ... 3135 15 197 3018 14 911 2901 14 619 2784 14 321 3249 15 471 3132 15 190 3015 14 903 2898 14 611 2781 14 313 3246 15 464 3129 15 183 3012 14 896 2895 14 604 2778 14 306 3243 15 457 3126 15 175 3009 14 889 2892 14 596 2775 14 298 3240 15 450 3123 15 168 3006 14 881 2889 14 589 2772 14 290 3237 15 442 3120 15 161 3003 14 874 2886 14 581 2769 14 282 3234 15 435 3117 15 153 3000 14 866 2883 14 574 276...

Page 57: ...001 DU_GEAR_CAM_31_P110 L3 65 P2504 001 DU_GEAR_CAM_31_P110 L4 65 P2503 001 DU_GEAR_CAM_18_50_P110 L5 65 P2501 021 DU_GEAR_CAM_13_45_P110 L6 65 P2505 021 DU_GEAR_CAM_38_P110 L7 65 P2506 002 DU_RACK_LINKAGE_P110 L8 65 P2510 001 KF_GEAR_32T_P110 L9 65 P2511 001 KF_GEAR_40T_P110 L10 65 P2514 001 KF_GEAR_ONEWAY_EXIT_P110 ...

Page 58: ...10 R3 1 65 P2524 001 GEAR_TQL_TOP_P110 R3 2 46 P2501 001 KF_TQL_TAKE_P110 R3 3 65 P2523 001 GEAR_TQL_BOT_P110 R4 65 P2516 001 KF_GEAR_SWING_25T_P110 R5 65 P2519 001 KF_HELICAL GEAR_28T_12T_P110 R6 65 P2521 003 KF_HELICAL GEAR_PULLEY_CAP_P110 R7 56 P2572 003 FLANGE_BELT_P110 R8 65 P2520 003 KF_HELICAL GEAR_24T_P110 ...

Page 59: ...01 KF_GEAR_30T_17T MXL_P110 R19 65 P2507 001 KF_GEAR_25T_P110 R20 65 P2516 001 KF_GEAR_SWING_25T_P110 R21 65 P2507 001 KF_GEAR_25T_P110 R22 65 P2516 001 KF_GEAR_SWING_25T_P110 R23 65 P2507 001 KF_GEAR_25T_P110 R24 65 P2515 001 KF_GEAR_PULLEY_DRIVER_P110 R25 56 P2539 001 KF_FLANGE_PULLEY_D4_P110 R26 65 P2522 001 KH_PULLEY_FEED_ROLLER_P110 R27 56 P2565 001 FLANGE_PICK_UP_PULLY R28 65 P2513 001 GEAR_...

Page 60: ...nge Main Board Paper Jam 5 1 LE Sensor Jam Sensor are contaminated 2 LE Sensor is NG 3 Jam Sensor is NG 4 Guide_Paper is NG 5 Separator_Paper is NG 6 Capstan Motor is NG 7 Main Board is NG 1 Clean Leading Edge Senor Jam Sensor 2 Change Leading Edge Sensor 3 Change Jam Sensor 4 Change Guide_Paper 5 Change Separator_Paper 6 Change Capstan Motor 7 Change Main Board Paper mismatch 6 1 Paper type incor...

Page 61: ...Capstan Gear Tooth 34 0 6468 Pulley Drive Pulley 15 15 708 Pulley Drive Pulley Tooth 15 1 0472 Pulley Drive Gear Tooth 81 0 193925926 Gear_Motor 15 2 908888889 Pulley_Idle 12 12 5664 Gear_24 24 15 5232 Gear_24 Tooth 24 0 6468 Gear_12_28 12 12 7 7616 Gear_12_28 12 Tooth 12 0 6468 Gear_12_28 28 28 7 7616 Gear_12_28 28 Tooth 28 0 2772 Gear_45 50 13 86 Gear_45 Tooth 50 0 2772 ...

Page 62: ...Brea Canyon Rd Suite 2 Walnut CA 91789 U S A TEL 1 909 594 0099 FAX 1 909 598 0011 Netherlands Europe HiTi Digital Europe B V Ekkersrijt 1331 5692 AJ Son The Netherlands TEL 31 4 99 46 28 60 FAX 31 4 99 46 12 99 India 401 402 4th floor 96 Siddharth Building Nehru Place New Delhi 110019 TEL 91 11 4180 8191 FAX 91 11 4180 8193 UAE Middle East and Africa Office No 1608 Indigo Icon Tower JLT Dubai U A...

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