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(1) Voltage of battery
Tightening torque is affected by the voltage output of the battery. Tightening torque decreases as the number
of bolts tightened increases. This phenomenon is caused by the decline in voltage output of the battery due to
the increasing number of bolts tightened. In particular, the tightening torque decreases rapidly just before the
battery is fully discharged. As this phenomenon is an inherent drawback in any cordless impact driver,
salespersons are requested to ensure that the customer is fully aware of and understands this characteristic.
(2) Effects of low ambient temperatures
The tightening torque required may be reduced at low ambient temperatures or under the influence of grease
and different torque coefficients (dependent on manufacturing and finishing processes, and specified by bolt
manufacturers).
(3) Different bolt diameter
Differences in bolt diameter will cause variation of the required levels of tightening torque. Generally speaking,
tightening torque is higher for large bolts.
(4) Different materials being tightened
When a bolt is tightened into a soft material such as aluminum, plastic, wood, etc., the tightening torque is
considerably less than when the bolt is tightened into a hard material such as steel.
(5) Different tightening conditions
The tightening torque may vary in accordance with bolt torque coefficient (dependent on manufacturing
process, and specified by bolt manufactures), bolt grade and bolt length, even though the dimensions of the
bolts are the same. Tightening torque may also vary depending on the surface finishing state of tightening
materials (steel, aluminum, etc.), and materials to be tightened. In addition, if there is seal packing, clearance,
etc., between tightening materials, the tightening torque is decreased.
(6) Wear and looseness of the socket
With extended use, the hexagonal portion of the socket which is fitted to the head of the bolt or drill bit, and/or
hexagonal portion of the driver chuck which is fitted onto the anvil in the main body will become worn and
loose. Wear and looseness will cause a proportionate loss of tightening torque.
In addition, use of an incorrect size socket (slightly larger than the bolt being tightened) will also result in
decreased torque.
(7) Bolt and nut rotate together
Tightening torque that can be achieved will be considerably decreased if the bolt and nut rotate together
during the tightening operation. The customer should be advised to carefully observe the operation and
ensure this does not occur.