background image

1 - 5 

 

Default 

Code 

Function name 

Monitored data or setting 

_FF

_FEF _FUF 

Note 

A041 

Torque boost method selection 

00 (manual torque boost), 01 (automatic torque boost) 

00 

 

A241 

Torque boost method selection, 
2nd motor 

00 (manual torque boost), 01 (automatic torque boost) 

00 

 

A042 

Manual torque boost value 

0.0 to 20.0 (%) 

1.0  

A242 

Manual torque boost value, 2nd 
motor 

0.0 to 20.0 (%) 

1.0  

A342 

Manual torque boost value, 3rd 
motor 

0.0 to 20.0 (%) 

1.0  

A043 

Manual torque boost frequency 
adjustment 

0.0 to 50.0 (%) 

5.0  

A243 

Manual torque boost frequency 
adjustment, 2nd motor 

0.0 to 50.0 (%) 

5.0  

A343 

Manual torque boost frequency 
adjustment, 3rd motor 

0.0 to 50.0 (%) 

5.0  

A044 

V/F characteristic curve 
selection, 1st motor 

00 (VC), 01 (VP), 02 (free V/f), 03 (sensorless vector control), 04 (0Hz-range 
sensorless vector), 05 (vector with sensor) 

00  

A244 

V/F characteristic curve 
selection, 2nd motor 

00 (VC), 01 (VP), 02 (free V/f), 03 (sensorless vector control), 04 (0Hz-range 
sensorless vector) 

00  

A344 

V/F characteristic curve 
selection, 3rd motor 

00(VC), 01(VP) 

00  

A045 

V/f gain setting 

20. to 100. (%) 

100.  

A046 

Voltage compensation gain 
setting for automatic torque 
boost. 1st motor 

0. to 255. 

100.  

A246 

Voltage compensation gain 
setting for automatic torque 
boost, 2nd motor 

0. to 255. 

100.  

A047 

Slippage compensation gain 
setting for automatic torque 
boost, 1st motor 

0. to 255. 

100.  

V/

f char

ac

te

ris

tic 

A247 

Slippage compensation gain 
setting for automatic torque 
boost, 2nd motor 

0. to 255. 

100.  

A051 

DC braking enable 

00 (disabling), 01 (enabling), 02 (set frequency only) 

00 

 

A052 

DC braking frequency setting 

0.00 to 99.99, 100.0 to 400.0 (Hz) 

0.50 

 

A053 

DC braking wait time 

0.0 to 5.0 (s) 

0.0  

A054 

DC braking force during 
deceleration 

0. to 100. (%) 

0.  

A055 

DC braking time for deceleration  0.0 to 60.0 (s) 

0.0  

A056 

DC braking/edge or level 
detection for [DB] input 

00 (edge operation), 01 (level operation) 

01 

 

A057 

DC braking force for starting 

0. to 100.(%) 

0.  

A058 

DC braking time for starting 

0.0 to 60.0(s) 

0.0  

DC br

aking 

A059 

DC braking carrier frequency 
setting 

0.5 to 15.0(kHz) 

5.0  

A061 

Frequency upper limit setting 

0.00 or "1st minimum frequency limit" to "maximum frequency" (Hz) 

0.00 

 

A261 

Frequency upper limit setting, 
2nd motor 

0.00 or "2nd minimum frequency limit" to "maximum frequency, 2nd motor" (Hz) 

0.00 

 

A062 

Frequency lower limit setting 

0.00 or "start frequency" to "maximum frequency limit"   
(Hz) 

0.00  

A262 

Frequency lower limit setting, 
2nd motor 

0.00 or "start frequency" to "maximum frequency, 2nd motor limit"   
(Hz) 

0.00  

A063 

Jump (center) frequency setting 

0.00 to 99.99, 100.0 to 400.0 (Hz) 

0.00 

 

A064 

Jump (hysteresis) frequency 
width setting 1 

0.00 to 10.00 (Hz) 

0.50  

A065 

Jump (center) frequency setting 

0.00 to 99.99, 100.0 to 400.0 (Hz) 

0.00 

 

A066 

Jump (hysteresis) frequency 
width setting 2 

0.00 to 10.00 (Hz) 

0.50  

A067 

Jump (center) frequency setting 

0.00 to 99.99, 100.0 to 400.0 (Hz) 

0.00 

 

A068 

Jump (hysteresis) frequency 
width setting 3 

0.00 to 10.00 (Hz) 

0.50  

A069 

Acceleration stop frequency 
setting 

0.00 to 99.99, 100.0 to 400.0 (Hz) 

0.00 

 

Fr

equency u

pper

/lower

 lim

it and

 jum

p fr

equency

 

A070 

Acceleration stop time frequency 
setting 

0.0 to 60.0 (s) 

0.0  

A071 

PID Function Enable 

00 (disabling), 01 (enabling), 02 (enabling inverted-data output) 

00 

 

A072 

PID proportional gain 

0.2 to 5.0 

1.0  

A073 

PID integral time constant 

0.0 to 999.9, 1000. to 3600. (s) 

1.0 

 

A074 

PID derivative gain 

0.00 to 99.99, 100.0 (s) 

0.00 

 

A075 

PV scale conversion 

0.01 to 99.99 

1.00  

A076 

PV source setting 

00 (input via OI), 01 (input via O), 02 (external communication), 03 (pulse-string 
frequency input), 10 (operation result output) 

00  

A077 

Output of inverted PID deviation  00(OFF), 01 (ON) 

00  

A078 

PID variation range 

0.0 to 100.0 (%) 

0.00  

PI

D contr

ol 

A079 

PID feed forward selection 

00 (disabled), 01 (O input), 02 (OI input), 03 (O2 input) 

00 

 

Summary of Contents for SJ700-2 Series

Page 1: ...HITACHI INVERTER SJ700 2 SERIES SERVICE MANUAL After reading this manual keep it handy for future reference NTS204X ...

Page 2: ...ode 1 First edition Octover 2007 NTS204X The current edition of this Instruction Manual also includes some corrections of simple misprints missing letters misdescriptions and certain added explanations other than those listed in the above Revision History table ...

Page 3: ...nted 2 6 2 2 3 Error indications by protective functions with the DeviceNet option board SJ DN mounted 2 7 2 2 4 Error indications by protective functions with the easy sequence function used 2 8 2 3 Trip conditions monitoring 2 9 2 4 Warning Codes 2 10 2 5 Initialization setting 2 11 Chapter 3 Debug Mode 3 1 Monitor Modes 3 1 3 2 Function Modes 3 2 3 3 How To Reference the Data Area d105 Correspo...

Page 4: ...iv Appendix Circuit Diagram 6 1 Internal block diagram 6 2 Structure figure 6 15 ...

Page 5: ...h EMC filter F with digital operator L 3Ø200V class H 3Ø400V class Applicable motor 150 15kW Model name 1 1 2 MFG number 77 A T12345 7 001 Serial No 001 999 Year of production 7 2007 Production No REV No 1 charactor or 2 character Production year month 78 2007 August Specification label kW HP 15 20 Model SJ700 150HFF2 50Hz 60Hz 380 480V 3 Ph 35A Output Sortie 0 400Hz 380 480V 3 Ph 32A Input Entree...

Page 6: ...t terminal status Example Terminals 12 and 11 ON Terminals AL 15 14 and 13 OFF d007 Scaled output frequency monitoring 0 00 to 99 99 100 0 to 999 9 1000 to 9999 1000 to 3996 10000 to 39960 d008 Actual frequency monitoring 400 to 100 99 9 to 0 00 to 99 99 100 0 to 400 0 Hz d009 Torque command monitoring 200 to 200 d010 Torque bias monitoring 200 to 200 d012 Torque monitoring 200 to 200 d013 Output ...

Page 7: ...quency Hz current A voltage across P N V running time hours power on time hours d086 Trip monitoring 6 Factor frequency Hz current A voltage across P N V running time hours power on time hours d090 Programming error monitoring Warning code d102 DC voltage monitoring 0 0 to 999 9 V d103 BRD load factor monitoring 0 0 to 100 0 d104 Electronic thermal overload monitoring 0 0 to 100 0 1 2 2 Function M...

Page 8: ...ed operation selection 00 binary 16 speeds selectable with 4 terminals 01 bit 8 speeds selectable with 7 terminals 00 A020 Multispeed frequency setting 0 0 or start frequency to maximum frequency Hz 0 00 A220 Multispeed frequency setting 2nd motor 0 0 or start frequency to maximum frequency 2nd motor Hz 0 00 A320 Multispeed frequency setting 3rd motor 0 0 or start frequency to maximum frequency 3r...

Page 9: ...edge or level detection for DB input 00 edge operation 01 level operation 01 A057 DC braking force for starting 0 to 100 0 A058 DC braking time for starting 0 0 to 60 0 s 0 0 DC braking A059 DC braking carrier frequency setting 0 5 to 15 0 kHz 5 0 A061 Frequency upper limit setting 0 00 or 1st minimum frequency limit to maximum frequency Hz 0 00 A261 Frequency upper limit setting 2nd motor 0 00 or...

Page 10: ...n curve setting 00 linear 01 S curve 02 U curve 03 inverted U curve 04 EL S curve 00 A101 OI L input active range start frequency 0 00 to 99 99 100 0 to 400 0 Hz 0 00 A102 OI L input active range end frequency 0 00 to 99 99 100 0 to 400 0 Hz 0 00 A103 OI L input active range start current 0 to OI L input active range end current 20 A104 OI L input active range end current OI L input active range s...

Page 11: ... free setting 00 01 01 b313 Electronic thermal characteristic 3rd motor 00 reduced torque characteristic 01 constant torque characteristic 02 free setting 00 01 01 b015 Free setting electronic thermal frequency 1 0 to 400 Hz 0 b016 Free setting electronic thermal current 1 0 0 to rated current A 0 0 b017 Free setting electronic thermal frequency 2 0 to 400 Hz 0 b018 Free setting electronic thermal...

Page 12: ...celeration and stop on power loss 00 disabling 01 nonstop deceleration to stop 02 DC voltage constant control with resume 03 without resume 00 b051 DC bus voltage trigger level during power loss 0 0 to 999 9 1000 V 220 440 b052 Over voltage threshold during power loss 0 0 to 999 9 1000 V 360 720 b053 Deceleration time setting during power loss 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 1 00 b054 ...

Page 13: ...b100 Free setting V f frequency 1 0 to free setting V f frequency 2 Hz 0 b101 Free setting V f voltage 1 0 0 to 800 0 V 0 0 b102 Free setting V f frequency 2 0 to free setting V f frequency 3 Hz 0 b103 Free setting V f voltage 2 0 0 to 800 0 V 0 0 b104 Free setting V f frequency 3 0 to free setting V f frequency 4 Hz 0 b105 Free setting V f voltage 3 0 0 to 800 0 V 0 0 b106 Free setting V f freque...

Page 14: ... torque limit selection bit 1 42 TRQ2 torque limit selection bit 2 43 PPI P PI mode selection 44 BOK braking confirmation 45 ORT orientation 46 LAC LAD cancellation 47 PCLR clearance of position deviation 48 STAT pulse train position command input enable 50 ADD trigger for frequency addition A145 51 F TM forcible terminal operation 52 ATR permission of torque command input 53 KHC cumulative power ...

Page 15: ... M04 general purpose output 4 48 M05 general purpose output 5 49 M06 general purpose output 6 50 IRDY inverter ready 51 FWR forward rotation 52 RVR reverse rotation 53 MJA major failure 54 WCO window comparator O 55 WCOI window comparator OI 56 WCO2 window comparator O2 When alarm code output is selected for C062 functions AC0 to AC2 or AC0 to AC3 ACn alarm code output are forcibly assigned to int...

Page 16: ...cation speed selection 02 loopback test 03 2 400 bps 04 4 800 bps 05 9 600 bps 06 19 200 bps 04 C072 Node allocation 1 to 32 1 C073 Communication data length selection 7 7 bits 8 8 bits 7 C074 Communication parity selection 00 no parity 01 even parity 02 odd parity 00 C075 Communication stop bit selection 1 1 bit 2 2 bits 1 C076 Selection of the operation after communication error 00 tripping 01 t...

Page 17: ...utput signal 3 selection 1 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 C149 Logical output signal 3 selection 2 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 C150 Logical output signal 3 operator selection 00 AND 01 OR 02 XOR 00 C151 Logical output signal 4 selection 1 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 C152 Logical ...

Page 18: ...ending on motor capacity H222 Motor constant L 1st motor 0 01 to 99 99 100 0 to 655 3 mH Depending on motor capacity H222 Motor constant L 2nd motor 0 01 to 99 99 100 0 to 655 3 mH Depending on motor capacity H223 Motor constant Io 0 01 to 99 99 100 0 to 655 3 A Depending on motor capacity H223 Motor constant Io 2nd motor 0 01 to 99 99 100 0 to 655 3 A Depending on motor capacity H224 Motor consta...

Page 19: ...10 00 1 00 H252 P proportional gain setting for 2nd motor 0 01 to 10 00 1 00 H060 Zero LV lmit for 1st motor 0 0 to 100 0 100 0 H260 Zero LV lmit for 2nd motor 0 0 to 100 0 100 0 H061 Zero LV starting boost current for 1st motor 0 to 50 50 H261 Zero LV starting boost current for 2nd motor 0 to 50 50 H070 Terminal selection PI proportional gain setting 0 0 to 999 9 1000 100 0 H071 Terminal selectio...

Page 20: ...2 option 2 03 easy sequence 00 P032 Positioning command input selection 00 digital operator 01 option 1 02 option 2 00 P033 Torque command input selection 00 O terminal 01 OI terminal 02 O2 terminal 03 digital operator 00 P034 Torque command setting 0 to 200 0 P035 Polarity selection at the torque command input via O2 terminal 00 as indicated by the sign 01 depending on the operation direction 00 ...

Page 21: ... P012 03 upper 4 digits 268435455 P073 Position range specification reverse 268435455 to 0 when P012 02 1073741823 to 0 when P012 03 upper 4 digits 268435455 Absolute position control P074 Teaching selection 00 X00 01 X01 02 X02 03 X03 04 X04 05 X05 06 X06 07 X07 00 P100 Easy sequence user parameter U 00 0 to 9999 1000 to 6553 10000 to 65535 0 P101 Easy sequence user parameter U 01 0 to 9999 1000 ...

Page 22: ...ter U 22 0 to 9999 1000 to 6553 10000 to 65535 0 P123 Easy sequence user parameter U 23 0 to 9999 1000 to 6553 10000 to 65535 0 P124 Easy sequence user parameter U 24 0 to 9999 1000 to 6553 10000 to 65535 0 P125 Easy sequence user parameter U 25 0 to 9999 1000 to 6553 10000 to 65535 0 P126 Easy sequence user parameter U 26 0 to 9999 1000 to 6553 10000 to 65535 0 P127 Easy sequence user parameter U...

Page 23: ...d function 4 no d001 to P131 no U005 User selected function 5 no d001 to P131 no U006 User selected function 6 no d001 to P131 no U007 User selected function 7 no d001 to P131 no U008 User selected function 8 no d001 to P131 no U009 User selected function 9 no d001 to P131 no U010 User selected function 10 no d001 to P131 no U011 User selected function 11 no d001 to P131 no User parameters U012 Us...

Page 24: ...er parameter setting on page 4 77 Item Function code Data Description 00 Full display 01 Function specific display 02 User setting 03 Data comparison display Function code display restriction b037 04 Basic display factory setting 00 Screen displayed when the STR key was pressed last same as the operation on the SJ300 series 01 d001 output frequency monitoring 02 d002 output current monitoring 03 d...

Page 25: ...ing 5 F004 Operation direction setting 6 A001 Frequency source setting 7 A002 Run command source setting 8 A003 Base frequency setting 9 A004 Maximum frequency setting 10 A005 AT selection 11 A020 Multispeed frequency setting 12 A021 Multispeed 1 setting 13 A022 Multispeed 2 setting 14 A023 Multispeed 3 setting 15 A044 1st control method 16 A045 V f gain setting 17 A085 Operation mode selection 18...

Page 26: ...r power on Pressing the key in this status changes the display to Function or extended function mode Pressing the key with a function code displayed shows the data corresponding to the function code Data display 1 2 Data setting Pressing the or key respectively increases or decreases the displayed numerical data Press the key until the desired data is shown Pressing the key with numerical data dis...

Page 27: ...ta be sure to press the key after changing the data Key operation and transition of codes on display in monitor or function mode Key operation and transition of monitored data on display in monitor or function mode Key operation and transition of codes on display in extended function mode Key operation and transition of monitored data on display in extended function mode 1 2 1 2 FUNC Monitor mode ...

Page 28: ...d function mode U Key operation and transition of codes on display when displaying extended function mode parameters from the extended function mode U Key operation and transition of codes on display in monitor function or extended STR 1 2 Data display Extended function mode A Extended function mode B Extended function mode C Extended function mode H Extended function mode P Monitor mode Function ...

Page 29: ... occurs increase the torque boost current or adjust other settings as needed Braking resistor overload protection When the BRD operation rate exceeds the setting of b090 this protective function shuts off the inverter output and displays the error code shown on the right Check whether the inverter has decreased the motor quickly Increase the deceleration time Check whether the operation cycle is t...

Page 30: ...er Ground fault protection 3 When the inverter power is turned on this protective function detects the ground fault between the inverter output circuit and the motor to protect the inverter This function does not operate when a residual voltage remains in the motor Check for the ground fault Check the output cables and motor Check the inverter itself for abnormality Remove the output cables from t...

Page 31: ... the thermistor signal Separate the thermistor wiring from other wirings Braking error When 01 has been specified for the Brake Control Enable b120 the inverter will trip if it cannot receive the braking confirmation signal within the Brake Wait Time for Confirmation b124 after the output of the brake release signal Check whether the brake has been turned on and off or not Check the brake Check wh...

Page 32: ...heck whether the voltage across the P and N terminals is normal Check the voltage across the P and N terminals Communica tion error If a problem occurs in the communication between the digital operator and inverter the inverter will display the code shown on the right Check whether the relay plug is fitted correctly Check the relay plug for connection Check whether the digital operator is connecte...

Page 33: ...e error code shown on the right OP1 2 OP2 2 Position control range trip In absolute position control mode the inverter shuts off its output and indicates an error when the range specified by the position range specification forward P072 or position range specification reverse P073 is exceeded OP1 3 OP2 3 SJ FB connection error If a faulty connection i e mounting of the feedback option board is det...

Page 34: ...If the option board does not operate normally confirm the DIP switch and rotary switch settings on the option board Functions of the DIP and rotary switches on the digital option board SJ DG DIP switch Rotary switch Frequency setting Acceleration deceleration time setting Torque limit setting Position setting Type Code Data resolution Switch No 1 2 Code for setting 0 01 Hz 0 1 Hz 1 Hz Rate 0 01 se...

Page 35: ... the Control Supervisory object is set to 1 the inverter will shut off its output and display the error code shown on the right Check whether the Attribute 17 in the Instance 1 of Class 29 is 1 If so clear the bit to 0 Inverter communicatio n error If timeout occurs during the communication between the inverter and DeviceNet option board the inverter will shut off its output and display the error ...

Page 36: ... The inverter will display the error code shown on the right if the for or another instruction to start nesting is not found at the jump destination of a go to instruction and the next or another instruction to end nesting precedes the nesting start instruction An error is assumed when an arithmetic operation instruction has resulted in overflow or underflow or a division by zero has been attempte...

Page 37: ...ross P and N terminals at tripping 5 Accumulated time h for which the inverter has been running before tripping 6 Accumulated time for which the inverter power has been on before tripping Explanation of display Note The above descriptions indicate the inverter status at the occurrence of tripping which may not correspond to the apparent operation of the motor Example When the PID control is used o...

Page 38: ... b112 Free setting V f frequency 2 to 6 b102 b104 b106 b108 b110 Free setting V f frequency 1 b100 Free setting V f frequency 1 b100 Free setting V f frequency 3 to 6 b104 b106 b108 b110 Free setting V f frequency 2 b102 Free setting V f frequency 1 2 b100 b102 Free setting V f frequency 4 to 6 b106 b108 b110 Free setting V f frequency 3 b104 Free setting V f frequency 1 to 3 b100 b102 b104 b110 F...

Page 39: ...ation does not initialize the analog input settings C081 C082 C083 C121 C122 and C123 and thermistor coefficient setting C085 Note 2 The initialization operation does not initialize the settings of easy sequence user parameters P100 to P131 1 Holding down the FUNC and 2 down keys press and hold down the STOP RESET key After the monitor starts blinking release only the STOP RESET key The display on...

Page 40: ......

Page 41: ... 10 10 hexadecimal 00010000 binary Since bit 4 of the binary code is 1 this code indicates that a temperature error caused the trip Example 2 Display of 62 62 hexadecimal 01100010 binary Since bits 6 5 and 1 of the binary code are 1 this code indicates that IGBT errors in phases U V and W caused the trip Note 3 This monitoring function can be used to check the trip content only while the inverter ...

Page 42: ...the data The range of data is 00 to 05 4 Specify one of the values listed in the table below for C171 according to the target trip history data and the value of C172 Value of C172 Target history data 00 01 02 03 04 05 d081 A56E A582 A596 A5AA A5BE A5D2 d082 A5D2 A56E A582 A596 A5AA A5BE d083 A5BE A5D2 A56E A582 A596 A5AA d084 A5AA A5BE A5D2 A56E A582 A596 d085 A596 A5AA A5BE A5D2 A56E A582 d086 A5...

Page 43: ... Europe EU U S A USA Note Do not set any code other than JP 3 3 Set the capacity code Setting method Display code C196 on the monitor press the FUNC key select one of the codes listed in the table below and then press the STR key Inverter model Capacity code C196 150LF 150HF 15 0 185LF 185HF 18 5 220LF 220HF 22 0 300LF 300HF 30 0 370LF 370HF 37 0 3 4 Set the voltage class code Setting method Displ...

Page 44: ...tialization switches the display mode of the digital operator to basic mode Therefore display code b037 on the monitor before confirmation and then select 00 Inverter model Value of b082 LFF LFUF 200 HFF HFUF HFEF 400 2 Confirm the capacity setting Confirming method Display code H003 on the monitor press the FUNC key and then confirm that the set capacity code data is displayed on the monitor Afte...

Page 45: ... A motor current detected signal At the time of inverter rated load About 3 3V peak TRIP J1 connector 17pin L The signal at the time of carrying out a trip by the trip factor which a gate array judges P3 1 reference Direct current voltage PHF J1 connector 37pin L Phase failure protection detected signal Normal 5V H Phase failure detection about 0 5V L Direct current voltage IPL J1 connector 33pin ...

Page 46: ......

Page 47: ... detergent solution Note Do not use solvents such as acetone benzene toluene and alcohol for cleaning These solvents cause the inverter surface to dissolve or the coating on the surface to peel off In particular never use a detergent or alcohol to clean the monitor of the digital operator 5 1 3 Periodic inspection Check those inverter sections and parts which are accessible only while the inverter...

Page 48: ...uring the relay operation Check by listening There must be no abnormality found Main circuit Relay 2 Check the contacts for damage Check visually There must be no abnormality found 1 While performing a unit operation of the inverter check the balance output voltage among the individual phases Measure the voltage between the cables connected to the main circuit terminals U V and W The inter phase v...

Page 49: ...ilter function and then connect terminals R S T U V W P PD N RB R0 and T0 by wires as shown in the figure below Subsequently carry out the test After the test using the megger remove the wires from terminals R S T U V W P PD N RB R0 and T0 and connect the jumper for switching the inverter s internal filter function at the original position Note that only inverter models with a capacity of less tha...

Page 50: ...ence of the smoothing capacitor When the measured terminal is conductive the tester reading is several ohms to several tens of ohms The measured values may vary slightly depending on the types of circuit devices and tester However if the values measured at the terminals are almost the same the inverter and converter circuits have adequate quality Note 3 Only inverter models with capacity of 22 kW ...

Page 51: ...ch cooling fan bearing is assumed to be about 100 000 hours though it may vary depending on the inverter operating environment On an inverter being run continuously the cooling fan unit must usually be replaced at 10 year intervals Even during the expected 10 year lifespan the cooling fan unit must be immediately replaced in case any abnormal vibrations or sounds are detected when inspecting the i...

Page 52: ...pacitors as smoothing filter components Since chemical reactions occur inside the capacitors the service life of these parts largely depends on the ambient temperature and operating conditions Capacitors used in a standard operating environment must be replaced after about 10 years However each capacitor must be immediately replaced if found abnormal upon a visual inspection or if periodic inspect...

Page 53: ...tors 1 Remove the terminal block cover 2 Make sure that the Charge lamp goes off 3 Remove the lower screws from terminal block terminals P and N 4 Remove the screws fixing the capacitor mounting plate 5 Pull down the capacitor mounting plate 6 Remove the busbar and resistors and then remove the capacitor unit from the capacitor mounting plate 4 Mounting the sheet metal case type of smoothing capac...

Page 54: ...ver front cover and cooling fan mounting plate which is the same procedure as cooling fan replacement 2 Remove the connection cable flat cable which is connected to the control board and main board 3 Remove the cable fixing plate and short circuit bar attached to the P PD terminal of the main board 4 Remove two screws on the mold case and remove the case as shown in figure below Please pay attenti...

Page 55: ... coupler VDC MVF1 MVF2 IUF IWF THF THP THCOM PV12 L NV12 Opt coupler FFLT PV5 PV5 NV12 L PV12 PV5 L PV5 L L N N N L L N PV24 PV24 CM1 CM1 IPL CM1 CM1 N N L Opt coupler GS High speed opt coupler WS VS US Opt coupler PHF Opt coupler TRIP GASRS GASCK GARES TRES GARXD Opt coupler Opt coupler Main board H when BRD is ON 3 3Vpeak at rated output BRD IUF IWF VDC L when tripping TRIP SH Microprocessor 3 4...

Page 56: ...l Board TM2 RS422 MODBUS RTU CN1 PLUG OPEC TMC FAN FAN J36 J31 J91 J91 J92 J51 R J21 J22 Ground Terminal with Jumper EU JPN switch T0 R0 J1 J1 Flat Cable R T G G R S T P PD N RB Charge Lamp AL2 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN STOP RESET FUNC PIM Bus Capacitor Board U V W R J73 CTU CTW ...

Page 57: ...UG OPEC TMC CT FAN FAN J36 J31 J91 J92 J51 R R J10 J21 J22 JCT 5 4 3 1 2 0 6 7 DM T0 R0 J1 J1 R T G G R S T P PD N RB P B N U V W IPM R0T0 TM Board Main Board Ground Terminal with Jumper EU JPN switch Charge Lamp Logic Board Thermistor Thermistor Flat Cable 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN S...

Page 58: ...422 MODBUS RTU CN1 PLUG OPEC TMC CT FAN FAN J36 J31 J91 J91 J92 J51 R R TMTG J21 J22 JCT Ground Terminal with Jumper EU JPN switch R S T R2 G DM T0 R0 J1 J1 Flat Cable G G R T TMPD J23 Option Board 1 OPT1C Option Board 2 OPT2C R S T P PD N RB P B N U V W IPM 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN ...

Page 59: ...FAN FAN J36 J31 J91 J91 J92 J51 R R TMTG J21 J22 JCT Ground Terminal with Jumper EU JPN switch R S T R2 G DM T0 R0 J1 J1 Flat Cable G G R T TMPD J23 Option Board 1 OPT1C Option Board 2 OPT2C R S T P PD N FAN Control Terminal Board TM2 RS422 MODBUS RTU CN1 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN STO...

Page 60: ... Terminal Board TM2 RS422 MODBUS RTU CN1 PLUG OPEC TMC FAN FAN J36 J31 J91 J91 J92 R R J21 J22 DM1 T0 R0 J1 J1 Flat Cable G G R T J10 G1 G2 Option Board 1 OPT1C Option OPT2C R S T P PD N J95F P N U V W IPM DM2 DM3 2 2 2 1 1 1 3 3 3 2 1 K CTU CTW G THY AL2 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN STOP RE...

Page 61: ...LUG OPEC TMC FAN J36 J31 J91 J91 J92 J51 R J21 J22 DM1 T0 R0 J1 J1 Flat Cable G G R T J10 TG1 TG2 Option Board 1 OPT1C Option Board 2 OPT2C R S T P PD N J66 P N U V W IPM DM2 DM3 2 2 2 3 3 3 1 1 1 2 1 K CTU CTW G J54 J55 CB1 CB8 THY Driver Board J54 J55 J53 JU JV JW JCTU JCTW FAN J23 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW ...

Page 62: ... J31 J91 J91 J92 J51 R J21 J22 DM1 T0 R0 J1 J1 Flat Cable G G R T J10 TG1 TG2 Option Board 1 OPT1C Option Board 2 OPT2C R S T P PD N J66 P N U V W IPM DM2 DM3 2 2 2 3 3 3 1 1 1 2 1 K CTU CTW G J54 J55 CB1 CB8 THY Driver Board J54 J55 J53 JU JV JW JCTU JCTW FAN J23 Thermistor Thermistor 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz k...

Page 63: ...rol Terminal Board TM2 RS422 MODBUS RTU CN1 PLUG OPEC TMC FAN FAN J36 J31 J91 J91 J92 J51 J21 J22 Ground Terminal with Jumper EU JPN switch T0 R0 J1 J1 Flat Cable R T G G R S T P PD N RB Charge Lamp PIM Bus Capacitor Board J73 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN STOP RESET FUNC CTU CTW ...

Page 64: ... RS422 MODBUS RTU CN1 PLUG OPEC TMC CT FAN FAN J36 J31 J91 J91 J92 J51 R R J10 J21 J22 JCT Ground Terminal with Jumper EU JPN switch 5 4 3 1 2 0 6 7 DM T0 R0 J1 J1 Flat Cable R T G G Option Board 1 OPT1C Option Board 2 OPT2C R S T P PD N RB P B N U V W IPM AL2 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN ST...

Page 65: ...M2 RS422 MODBUS RTU CN1 PLUG OPEC TMC CT FAN FAN J36 J31 J91 J91 J92 J51 R R TMTG J21 J22 JCT Ground Terminal with Jumper EU JPN switch R S T R2 G DM T0 R0 J1 J1 Flat Cable G G R T TMPD J23 Option Board 1 OPT1C Option Board 2 OPT2C R S T P PD N RB P B N U V W IPM 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR...

Page 66: ...W Control Terminal Board TM2 RS422 MODBUS RTU CN1 PLUG OPEC TMC CT FAN FAN J36 J31 J91 J91 J92 J51 R R TMTG J21 J22 JCT Ground Terminal with Jumper EU JPN switch R S T R2 G DM T0 R0 J1 J1 Flat Cable G G R T TMPD J23 OPT1C OPT2C R S T P PD N P N U V W IPM FAN 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN ...

Page 67: ...J72 TMP TMN U V W Control Terminal Board TM2 RS422 MODBUS RTU CN1 PLUG OPEC TMC FAN FAN J36 J31 J91 J91 J92 J51 R J21 J22 T0 R0 J1 J1 Flat Cable G G R T J10 G1 G2 OPT1C Option Board 2 OPT2C R S T P PD N J95F P N U V W IPM R S T R2 G DM CTU CTW R 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW 1 2 POWER HITACHI STR RUN STOP RESET FU...

Page 68: ... MODBUS RTU CN1 PLUG OPEC TMC FAN FAN J36 J31 J91 J91 J92 J51 R J21 J23 DM T0 R0 J1 J1 Flat Cable G G R T J10 TG1 TG2 Option Board 1 OPT1C Option Board 2 OPT2C R S T P PD N J66 P N U V W IPM R S T CTU CTW J54 J55 CB1 CB7 Driver Board J54 J55 J53 JU JV JW JCTU JCTW G R2 CB2 CB8 3 H O2 AM FM TH FW 8 CM1 5 1 14 13 11 AL1 L O OI AMI PLC CM1 7 6 4 2 15 CM2 12 AL0 P24 AL2 A ALARM RUN PRG V Hz kW 1 2 POW...

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