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SJ300 Inverter

Oper

ati
ons

and Monitor

ing

4–67

Auto-tuning of
Motor Constants

The SJ300 inverter features auto-tuning, which detects and records the motor characteristic
parameters to use in all vector control modes. Auto-tuning determines the resistance and induc-
tance of motor windings. Therefore, the motor must be connected to the inverter for this proce-
dure. Note that the auto-tuning feature is not associated with PID loop operation, which is
common on some control devices. The auto-tuning procedure must be conducted while the
inverter is stopped (not in Run mode), so it can use special output pulses to detect motor
characteristics.

When using the inverter in sensorless vector control, sensorless vector control - 0Hz domain, or
vector control with encoder feedback, the motor circuit constants are important. If they are
unknown, then you must first conduct the auto-tuning procedure. The inverter will determine
the constants and write new values for the related “H” Group settings. The auto-tuning proce-
dure requires that the inverter be configured to operate the 1st motor (do not set the inverter to
use 2nd and 3rd motor data during an auto-tuning procedure).

Please read the following Warning before running the auto-tuning procedure on the next page.

WARNING:

You may need to disconnect the load from the motor before performing auto-

tuning. The inverter runs the motor forward and backward for several seconds without regard to
load movement limits.

Func.

Name

Range

Notes

H001

Auto-tuning setting

00

Disabled

01

Enabled, without motor rotation

02

Enabled, with motor rotation

H002

Motor data selection, 1st motor

00

Standard motor parameters

01

Auto-tuning parameters

02

Adaptive tuning parameters

H003

Motor capacity, 1st motor

0.2 – 75,

0.2 – 160

kW, up to –550xxx models
kW, –750xxx to –1500xxx
models

H004

Motor poles setting, 1st motor

2 / 4 / 6 / 8

Units: poles

H030

Auto-tuned motor constant R1,
1st motor

—

Units: ohms

H031

Auto-tuned motor constant R2,
1st motor

—

Units: ohms

H032

Auto-tuned motor constant L,
1st motor

—

Units: mH

H033

Auto-tuned motor constant Io,
1st motor

—

Units: A

H034

Auto-tuned motor constant J, 1st
motor

—

Units: kgm

2

A003

Base frequency setting

30 to maximum freq.

Units: Hz

A051

DC braking enable

00

Disabled (Disable during auto-
tuning)

01

Enabled

A082

AVR voltage select

200/215/220/230/240

Valid for 200V class inverters

380/400/415/440/

460/480

Valid for 400V class inverters

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Summary of Contents for SJ300 Series

Page 1: ...ee phase Input 200V Class Three phase Input 400V Class After reading this manual keep it handy for future reference Hitachi Industrial Equipment Systems Co Ltd Manual Number NB613XJ September 2006 U S Version Models European Version Models Cover ...

Page 2: ......

Page 3: ...d lead to serious results Important safety measures are described in CAUTION as well as WARNING so be sure to observe them STEP A step is one of a series of action steps required to accomplish a goal The number of the step will be contained in the step symbol NOTE Notes indicate an area or subject of special merit emphasizing either the product s capabilities or common errors in operation or maint...

Page 4: ...e performing maintenance or an inspection Otherwise there is the danger of electric shock CAUTION These instructions should be read and clearly understood before working on SJ300 series equipment CAUTION Proper grounds disconnecting devices and other safety devices and their location are the responsibility of the user and are not provided by Hitachi Industrial Equipment Systems Co Ltd CAUTION Be s...

Page 5: ...nce with BS EN60204 1 Refer to the section Step by Step Basic Installation on page 2 6 The diagram dimensions are to be suitably amended for your application CAUTION Connection to field wiring terminals must be reliably fixed having two indepen dent means of mechanical support Using a termination with cable support figure below or strain relief cable clamp etc CAUTION A three pole disconnection de...

Page 6: ...r that is damaged or has missing parts Otherwise it may cause injury to personnel 2 6 CAUTION Be sure to install the inverter in a well ventilated room that does not have direct exposure to sunlight a tendency for high temperature high humidity or dew condensation high levels of dust corrosive gas explosive gas inflammable gas grinding fluid mist salt air etc Otherwise there is the danger of fire ...

Page 7: ...e there is a danger of electric shock and or injury to personnel 2 13 Wiring Cautions for Electrical Practices CAUTION Be sure that the input voltage matches the inverter specifica tions Three phase 200 to 240V 50 60Hz Three phase 380 to 480V 50 60Hz 2 19 CAUTION Be sure not to power a three phase only inverter with single phase power Otherwise there is the possibility of damage to the inverter an...

Page 8: ...ze these components properly each must have the capacity for rated current and voltage Otherwise there is the danger of fire 2 19 CAUTION Failure to remove all vent opening covers before electrical operation may result in damage to the inverter 2 20 Powerup Test Caution Messages CAUTION The heat sink fins will have a high temperature Be careful not to touch them Otherwise there is the danger of ge...

Page 9: ...injury to personnel 4 3 WARNING During a trip event if the alarm reset is applied and the Run command is present the inverter will automatically restart Be sure to apply the alarm reset only after verifying the Run command is OFF Otherwise it may cause injury to personnel 4 3 WARNING Be sure not to touch the inside of the energized inverter or to put any conductive object into it Otherwise there i...

Page 10: ...When the motor runs at lower speeds the cooling effect of the motor s internal fan decreases 4 55 CAUTION If the inverter capacity is more than twice the capacity of the motor in use the inverter may not achieve its full performance specifica tions 4 70 Warnings and Cautions for Troubleshooting and Maintenance WARNING Wait at least five 5 minutes after turning OFF the input power supply before per...

Page 11: ...ptional remote operator is used and the retry function has been selected this will also allow automatic restarting when a Run command is active So please be careful WARNING The screws that retain the capacitor bank assembly are part of the electrical circuit of the high voltage internal DC bus Be sure that all power has been disconnected from the inverter and that you have waited at least 5 minute...

Page 12: ...to noise interference they should be used well away from the inverter It is also effective to shield the whole inverter structure The addition of an EMI filter on the input side of the inverter also reduces the effect of noise from the commercial power line on external devices Note that the external dispersion of noise from the power line can be minimized by connecting an EMI filter on the primary...

Page 13: ...e you MUST install an input side AC reactor of 3 at a voltage drop at rated current with respect to the supply voltage on the power supply side Also where the effects of an indirect lightning strike are possible install a lightning conductor CAUTION Do not install inverters in a corner grounded Delta distribution system The result ing line imbalance will cause premature line fuse failure and failu...

Page 14: ...00 000 rms symmetrical amperes 480 V maximum For models with suffix H Terminal Tighten ing Torque and Wire Size The wire size range and tightening torque for field wiring terminals are presented in the table below Input Voltage Motor Output 200V Inverter Model Wire Size Range AWG Torque HP kW ft lbs N m 200V 1 2 0 4 SJ300 004LFU 20 1 1 1 5 1 0 75 SJ300 007LFU 18 1 1 1 5 2 1 5 SJ300 015LFU 14 1 1 1...

Page 15: ...E 10 1 8 2 5 15 11 SJ300 110HFU E 8 3 6 4 9 20 15 SJ300 150HFU E 6 3 6 4 9 25 18 5 SJ300 185HFU E 6 3 6 4 9 30 22 SJ300 220HFU E 4 3 6 4 9 40 30 SJ300 300HFU E 3 3 6 4 9 50 37 SJ300 370HFU E 1 3 6 4 9 60 45 SJ300 450HFU E 1 AWG 75 C 6 5 8 8 75 55 SJ300 550HFU E 1 0 1 0 AWG 6 5 8 8 100 75 SJ300 750HFU E 3 0 1 0 1 0 AWG 6 5 8 8 125 90 SJ300 900HFU E 3 0 1 0 1 0 AWG 10 1 13 7 150 110 SJ300 110HFU E 1...

Page 16: ...y the electronic overload protection Install an external thermal relay on each motor Input Voltage Motor Output 200V Inverter Model AmpereRating for Fuse or Breaker Input Voltage Motor Output 400V Inverter Model AmpereRating for Fuse or Breaker HP kW HP kW 200V 1 2 0 4 SJ300 004LFU 10 400V 1 0 75 SJ300 007HFU E 10 1 0 75 SJ300 007LFU 10 2 1 5 SJ300 015HFU E 10 2 1 5 SJ300 015LFU 10 3 2 2 SJ300 022...

Page 17: ...r 3 Configuring Drive Parameters Choosing a Programming Device 3 2 Using Keypad Devices 3 3 D Group Monitoring Functions 3 6 F Group Main Profile Parameters 3 8 A Group Standard Functions 3 9 B Group Fine Tuning Functions 3 29 C Group Intelligent Terminal Functions 3 47 H Group Motor Constants Functions 3 62 P Group Expansion Card Functions 3 65 U Group User selectable Menu Functions 3 67 Programm...

Page 18: ...6 9 Maintenance and Inspection 6 10 Warranty 6 18 Appendix A Glossary and Bibliography Glossary A 2 Bibliography A 6 Appendix B Serial Communications Introduction B 2 Communications Protocol B 5 Communications Reference Information B 17 Appendix C Drive Parameter Settings Tables Introduction C 2 Parameter Settings for Keypad Entry C 2 Appendix D CE EMC Installation Guidelines CE EMC Installation G...

Page 19: ...hapter 4 to use default terminals or otherwise least used terminals Corrected alarm relay symbols in multiple pages in Chapter 4 Contents Revisions Index updates Front cover update December 2001 NB613XB 3 Updated company name on cover contact page nameplate photo Corrected graphs on pages 3 29 and 3 43 Made a few minor edits throughout May 2002 NB613XC 4 Corrected FM common terminal to L in Chapte...

Page 20: ... NY 10591 U S A Phone 1 914 631 0600 Fax 1 914 631 3672 Hitachi Australia Ltd Level 3 82 Waterloo Road North Ryde N S W 2113 Australia Phone 61 2 9888 4100 Fax 61 2 9888 4188 Hitachi Europe GmbH Am Seestern 18 D 40547 Düsseldorf Germany Phone 49 211 5283 0 Fax 49 211 5283 649 Hitachi Industrial Equipment Systems Co Ltd AKS Building 3 Kanda Neribei cho Chiyoda ku Tokyo 101 0022 Japan Phone 81 3 434...

Page 21: ...Getting Started In This Chapter page Introduction 2 SJ300 Inverter Specifications 6 Introduction to Variable Frequency Drives 13 Frequently Asked Questions 17 1 ...

Page 22: ...external modules Sixteen programmable speed levels Motor constants are programmable or may be set via auto tuning PID control adjusts motor speed automatically to maintain a process variable value The design of Hitachi inverters overcomes many of the traditional trade offs between speed torque and efficiency The performance characteristics are High starting torque of 150 rating or greater Continuo...

Page 23: ...pad unit to the connector in the inverter keypad recess See Chapter 3 for information on how to install and use these keypads and cables The digital operator copy unit is optional and occupies the entire keypad recess when mounted It has the additional capability of reading uploading the parameter settings in the inverter into its memory Then you can install the copy unit on another inverter and w...

Page 24: ...r parts replacement Details on how and when to remove these parts are in the referenced chapters Fan Unit See Chapter 6 for servicing Control Signal Terminal Block See Chapter 4 for wiring Cable entry exit plate See Chapter 2 for instructions Capacitor Bank for DC Link See Chapter 6 for servicing Digital Operator and Panel Filler Plate See Chapter 3 for instructions Auxiliary fan on some models ...

Page 25: ...oduct Labels Power Input Rating frequency voltage phase current Inverter model number Motor capacity for this model Output Rating frequency voltage current Manufacturing codes lot number date etc Specifications Regulatory agency approvals SJ300 004 H F U 2 Version number _ 2 3 Restricted distribution E Europe U U S R Japan Input voltage H three phase 400V class L three phase only 200V class Applic...

Page 26: ...ze down 100 at 0 Hz with feedback board Dynamic braking approx torque short time stop 7 internal res only 50 20 10 with external res 200 160 100 80 70 DC braking Variable operating frequency time and braking force Weight kg lb 3 5 7 7 3 5 7 7 3 5 7 7 3 5 7 7 3 5 7 7 3 5 7 7 5 11 5 11 Item 200V Class Specifications continued SJ300 200V models U S version 150LFU 185LFU 220LFU 300LFU 370LFU 450LFU 55...

Page 27: ...rd Dynamic braking approx torque short time stop 7 internal res only 50 20 10 with external res 200 140 100 70 DC braking Variable operating frequency time and braking force Weight kg lb 3 5 7 7 3 5 7 7 3 5 7 7 3 5 7 7 3 5 7 7 5 11 5 11 Item 400V Class Specifications SJ300 inverters 400V models U S version 150HFU 185HFU 220HFU 300HFU 370HFU 450HFU 550HFU European ver 150HFE 185HFE 220HFE 300HFE 37...

Page 28: ... input voltage 0 to 10 VDC or at 19 6 mA for input current 4 to 20 mA If this characteristic is not satisfactory for your application contact your Hitachi sales representative Note 9 The storage temperature refers to the short term temperature during transport Note 10 Conforms to the test method specified in JIS C0911 1984 For the model types excluded in the standard specifications contact your Hi...

Page 29: ...ut voltage current select SET3 set 3rd motor data RS reset inverter STA start 3 wire interface STP stop 3 wire interface F R FW RV 3 wire interface PID PID ON OFF PIDC PID reset CAS control gain setting UP remote control Up function motorized speed pot DWN remote control Down function motorized speed pot UDC remote control data clearing OPE Operator control SF1 SF7 Multispeed bits 0 7 OLR Overload...

Page 30: ...5 Hz Models SJ00 300xx to 1500xxx 2 94 m s2 0 3G 10 to 55 Hz Location Altitude 1 000 m or less indoors no corrosive gasses or dust Coating color Gray Accessories Feedback PCB SJ FB vector control loop speed sensor Digital input PCB SJ DG 4 digit BCD 16 bit binary Others EMI filters input output reactors DC reactors radio noise filters braking resistors braking units LCR filter communication cables...

Page 31: ...erter housing such as inside the control cabinet where the inverter is mounted A higher ambient temperature decreases derates the inverter s maximum current output capacity Use the following derating curves to help determine the optimal carrier frequency setting for your inverter and to find the output current derating Be sure to use the proper curve for your particular SJ300 inverter model number...

Page 32: ...80 85 90 95 100 Carrier Frequency kHz of Drive s Rated Amps 370H 450H 300H 550H SJ300 30 to 55 kW at 50 deg C ambient continued SJ300 75 to 150 kW at 50 deg C ambient 2 4 6 8 10 12 14 15 0 5 65 70 75 80 85 90 95 100 Carrier Frequency kHz of Drive s Rated Amps 750H 900H 1100H 1320H 1500H 60 220H 60 015 to 185H ...

Page 33: ...rter shows three double throw switches In Hitachi inverters the switches are actually IGBTs isolated gate bipolar transistors Using a commutation algorithm the microprocessor in the drive switches the IGBTs ON and OFF at a very high speed to create the desired output waveforms The inductance of the motor windings helps smooth out the pulses Torque and Constant Volts Hertz Operation In the past AC ...

Page 34: ...inals The output terminals are uniquely labeled to differentiate them from the input terminals with the designations U T1 V T2 and W T3 This corresponds to typical motor lead connection designa tions T1 T2 and T3 It is often not necessary to connect a particular inverter output to a particular motor lead for a new application The consequence of swapping any two of the three connections is the reve...

Page 35: ... may also occur even when the load attempts to drive the motor faster than the desired speed overhauling If you need the motor and load to decelerate quicker than their natural deceleration during coasting we recommend installing a braking resistor The dynamic braking unit built into certain SJ300 models sends excess motor energy into a resistor to slow the motor and load see Introduction on page ...

Page 36: ... uses two or more preset speeds which you can select via intelligent input terminals This external control can apply any preset speed at any time Alternatively the selected speed is infinitely variable across the speed range You can use the potentiometer control on the keypad for manual control The drive accepts analog 0 10V signals and 4 20 mA control signals as well The inverter can drive the mo...

Page 37: ...t only 0 5 Hz DO NOT use an inverter if you need the motor to stop and hold the load position without the aid of a mechanical brake use a servo or stepper motion control system Q Does the optional digital operator interface or the PC software DOP Professional provide features beyond what is available from the keypad on the unit A Yes However note first that the same set of parameters and functions...

Page 38: ... losses such as friction to serve as the decelerating force or otherwise can tolerate a long decel time These applications will not need dynamic braking However applications with a combina tion of a high inertia load and a required short decel time will need dynamic braking This is a physics question that may be answered either empirically or through exten sive calculations Q Several options relat...

Page 39: ...Inverter Mounting and Installation In This Chapter page Orientation to Inverter Features 2 Basic System Description 5 Step by Step Basic Installation 6 Powerup Test 21 Using the Front Panel Keypad 23 2 ...

Page 40: ...fter operation it can be very hot The electronics housing and front panel are built onto the front of the heat sink The front panel has three levels of physical access designed for convenience and safety First level access for basic use of inverter and editing parameters during powered opera tion power is ON Second level access for wiring the inverter power supply or motor power is OFF Third level...

Page 41: ... rubber grommets below the power terminals are for wire entry exit to the power source and motor Never operate the inverter with the front panel removed The control terminals connect logic or analog signals for control and monitoring of the inverter The nearby alarm relay provides both normally open and normally closed logic for interface to an external alarm The alarm circuit may carry hazardous ...

Page 42: ...t the bottom then disengage the two hinge latches at the top The expansion bay has two sites for adding expansion cards Each card connects via the interface connector and mounts using three standoff screw locations Further details on accessories are in Chapter 5 You may also refer to the instruction manual that comes with each type of expansion card The following sections will describe the system ...

Page 43: ...terference may occur on nearby equipment such as a radio receiver This magnetic choke filter helps reduce radiated noise can also be used on output EMI filter for CE applications see Appendix D This filter reduces the conducted noise in the power supply wiring between the inverter and the power distribution system Connect it to the inverter primary input side Radio noise filter use in non CE appli...

Page 44: ...CAUTION Be sure to install the unit on flame resistant material such as a steel plate Other wise there is the danger of fire CAUTION Be sure not to place any flammable materials near the inverter Otherwise there is the danger of fire CAUTION Be sure not to let the foreign matter enter vent openings in the inverter housing such as wire clippings spatter from welding metal shavings dust etc Otherwis...

Page 45: ...This will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation Please observe this checklist while mounting the inverter 1 The ambient temperature must be in the range of 10 to 40 C If the range will be up to 50 C maximum rating you will need to refer to Derating Curves on page 1 11 2 Keep any other heat producing equipment as far away fro...

Page 46: ...ation 4 Check Inverter Dimensions Model SJ300 004LFU 007LFU HFE HFU 015LFU HFE HFU 022LFU HFE HFU 037LFU HFE HFU 055LFU HFE HFU 150 5 91 130 5 12 2 φ 6 0 24 241 9 49 255 10 04 295 11 61 130 5 12 108 4 25 3 φ 28 1 10 Wiring hole knockout Exhaust Air intake Conduit box 40 1 57 6 0 24 10 0 39 21 0 83 64 5 2 54 75 2 95 140 5 51 62 2 44 7 0 28 143 5 63 10 0 39 7 0 28 40 1 57 108 4 25 Model SJ300 075LFU...

Page 47: ...5 0 89 22 5 0 89 175 6 89 1 5 0 06 195 7 68 117 4 61 74 2 91 Optional adapter for NEMA 1 rating Air intake Exhaust 175 6 89 Model SJ300 150LFU HFE HFU 185LFU HFE HFU 220LFU HFE HFU 2 φ 7 0 28 Wiring hole knockout Conduit box 23 0 91 7 0 28 10 5 0 41 250 9 84 229 9 02 390 15 35 376 14 80 10 5 0 41 229 9 02 204 8 03 3 φ 44 1 73 Exhaust Air intake 537 21 14 86 3 39 104 4 09 244 9 61 190 7 48 9 5 0 37...

Page 48: ... intake Optional adapter for NEMA1 rating 2 12 0 47 50 1 97 480 18 90 476 18 74 2 0 08 190 7 48 104 4 09 104 74 09 140 4 5 53 15 0 59 2 φ 12 0 47 Model SJ300 370LFU HFE HFU 450LFU HFE HFU 550HFE HFU Optional adapter for NEMA1 rating Exhaust Air intake 90 3 54 390 15 35 300 11 81 45 1 77 520 20 47 705 27 76 520 20 47 550 21 65 185 7 28 185 7 28 250 9 84 90 3 54 154 6 06 387 15 23 1 5 0 06 300 11 81...

Page 49: ...ng and Installation 2 11 Dimensional drawings continued Model SJ300 750HFE HFU 900HFE HFU 700 27 56 670 26 38 300 11 81 390 15 34 270 10 63 2 φ 12 0 47 2 12 0 47 Air intake Exhaust Optional adapter for NEMA1 rating 90 3 54 185 7 28 ...

Page 50: ...ounting and Installation 2 12 Dimensional drawings continued Model SJ300 1100HFE HFU 1320HFE 1500HFU 740 29 13 710 27 95 380 14 96 2 φ 12 0 47 2 12 0 47 480 18 90 270 10 63 Air intake Exhaust Optional adapter for NEMA1 rating 190 7 48 104 4 09 ...

Page 51: ...ls SJ300 750H to SJ300 1500H WARNING A Class 2 circuit wired with Class 1 wire or equivalent WARNING Suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes 240 V maximum For models with suffix L WARNING Suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes 480 V maximum For models with suffix H HIGH VOLTAGE Be s...

Page 52: ...n optional external braking unit Parallel wires increase effective wire gauge and are denoted by in the tables Signal Lines not listed in these tables connect to the removable logic connector The recom mended wire gauge for all wiring to the logic connector is 28 AWG 0 75 mm2 Be sure to use shielded wire for any analog signals See notes for wiring tables on the following page Motor Output 200V Inv...

Page 53: ... SJ300 015HFU E 18 2 10A 10A 16 14 1 25 18 2 3 2 2 SJ300 022HFU E 16 2 10A 10A 16 14 1 25 16 2 5 4 0 SJ300 040HFU E 14 2 15A 15A 16 14 1 25 14 2 7 5 5 5 SJ300 055HFU E 12 2 15A 15A 14 14 2 12 2 10 7 5 SJ300 075HFU E 10 3 5 20A 20A 10 12 3 5 10 3 5 15 11 SJ300 110HFU E 8 5 5 30A 30A 8 10 5 5 8 5 5 20 15 SJ300 150HFU E 6 8 40A 40A 8 10 8 25 18 5 SJ300 185HFU E 6 14 50A 50A 4 10 14 30 22 SJ300 220HFU...

Page 54: ...numbers represent increasing wire thickness kcmil 1 000 circular mils a measure of wire cross sectional area mm2 square millimeters a measure of wire cross sectional area Input Voltage Motor Output 200V Inverter Models Screw size of terminal Ring lug connector 1 Torque HP kW AWG bolt mm2 bolt ft lbs N m 200V 1 2 0 4 SJ300 004LFU M4 20 10 1 25 4 1 1 1 5 1 0 75 SJ300 007LFU M4 20 10 1 25 4 1 1 1 5 2...

Page 55: ...E M4 14 10 2 4 1 1 1 5 3 2 2 SJ300 022HFU E M4 14 10 2 4 1 1 1 5 5 4 0 SJ300 040HFU E M4 14 10 2 4 1 1 1 5 7 5 5 5 SJ300 055HFU E M5 14 12 2 5 1 8 2 5 10 7 5 SJ300 075HFU E M5 10 12 3 5 5 1 8 2 5 15 11 SJ300 110HFU E M6 8 1 4 5 5 6 3 6 4 9 20 15 SJ300 150HFU E M6 6 1 4 8 6 3 6 4 9 25 18 5 SJ300 185HFU E M6 4 1 4 14 6 3 6 4 9 30 22 SJ300 220HFU E M6 4 1 4 14 6 3 6 4 9 40 30 SJ300 300HFU E M6 2 1 4 ...

Page 56: ...right shows an SJ300 037LFU inverter The terminal locations will vary depending on the inverter model see below Note the use of ring lug connectors for a secure connection Please use the terminal arrangement below corresponding to your inverter model 6 Wire the Inverter Input to a Supply R L1 V T2 U T1 W T3 S L2 T L3 PD 1 RB RB P N G G R0 R0 T0 T0 R L1 V T2 U T1 W T3 S L2 T L3 PD 1 RB RB P N G G R...

Page 57: ...er leakage current toward Earth GND Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupter breakers Because of the recti fier on the input side of the inverter there is the possibility to stall the switch off function through small amounts of DC current Please observe the following Use only short time invariant and pulse current sensitive ground fau...

Page 58: ...ou used on the power input wiring in the previous step After completing the wiring Check the mechanical integrity of each wire crimp and terminal connection Replace the front panel and secure the retention screw firmly Logic Control Wiring After completing the initial installation and powerup test in this chapter you may need to wire the logic signal connector for your application For new inverter...

Page 59: ... a brief introduction to the use of the built in operator keypad The powerup test gives you an important starting point to ensure a safe and successful applica tion of the Hitachi inverter We highly recommend performing this test before proceeding to the other chapters in this manual Pre test and Operational Precautions The following instructions apply to the powerup test or to any time the invert...

Page 60: ...e inverter trip during acceleration or deceleration Were the rpm and frequency meter readings as expected Were there any abnormal motor vibrations or noise Powering the Inverter If you have followed all the steps cautions and warnings up to this point you re ready to apply power After doing so the following events should occur The POWER LED will illuminate The numeric 7 segment LEDs will display a...

Page 61: ... run the motor the Run Enable LED must be ON first Parame ter F004 Keypad Run Key Routing determines whether the Run key generates a Run FWD or Run REV command Stop Reset Key Press this key to stop the motor when it is running uses the programmed deceleration rate This key will also reset an alarm that has tripped Potentiometer OPE SRE only allows an operator to directly set the motor speed when t...

Page 62: ...Hz To edit the parameter the inverter must be in Program Mode PGM LED will be ON You use the front panel keys to first select the function code A004 After displaying the value for A004 use the Up Down or keys to edit the value NOTE The inverter 7 segment display shows lower case b and d meaning the same as the upper case letters B and D used in this manual for uniformity A to F The inverter automa...

Page 63: ...rs and functions in the diagram below You can later use this map as a reference 1 2 2 1 Write data to EEPROM store as powerup default Increment decrement value 2 1 2 1 2 1 2 1 2 1 2 1 2 1 1 Select Parameter Select Function Display Data 2 Return to parameter list 2 1 2 1 2 1 2 1 2 1 2 1 Edit Parameter 2 1 2 1 2 1 2 1 2 1 2 1 d 09 0 U P H C b A U01 2 U001 P04 9 P001 H07 2 H001 C 1 2 3 C 001 b 1 2 6 ...

Page 64: ...ications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage Setting the Motor Base Frequency The motor is designed to operate at a specific AC frequency Most commercial motors are designed for 50 60 Hz operation First check the motor specifications Then follow the steps in the table below to...

Page 65: ... the RUN Command the table resumes action from the end of the previous table NOTE When you press the STR key in the last step above and the display 02 the Run Enable LED above the RUN switch on the keypad will turn ON This is normal and does not mean the motor is trying to run It means that the RUN key is now enabled DO NOT press the RUN key at this time finish out the programming exercise first A...

Page 66: ...u became lost during any of these steps first observe the state of the PRG LED Then study the Keypad Navigational Map on page 2 25 to determine the current state of the keypad controls and display As long as you do not press the STR key no parameters will be changed by keypad entry errors Note that power cycling the inverter will not cause it to reset to a particular programming state The next sec...

Page 67: ...you are selecting the particular monitoring param eter After pressing the FUNC key the display shows the current speed is zero at this point Running the Motor If you have programmed all the parameters up to this point you re ready to run the motor First review this checklist 1 Verify the Power LED is ON If not check the power connections 2 Verify the Run Key Enable LED is ON If not review the prog...

Page 68: ...e Use the following formula to calculate the RPM The theoretical speed for the motor is 1800 RPM synchronous speed However an induction motor cannot generate torque unless its shaft turns at a slightly different speed This difference is called slip So it s common to see a rated speed of approximately 1750 RPM on a 60 Hz 4 pole motor Using a tachometer to measure shaft speed you can see the differe...

Page 69: ...roup Monitoring Functions 6 F Group Main Profile Parameters 8 A Group Standard Functions 9 B Group Fine Tuning Functions 29 C Group Intelligent Terminal Functions 47 H Group Motor Constants Functions 62 P Group Expansion Card Functions 65 U Group User selectable Menu Functions 67 Programming Error Codes 68 3 ...

Page 70: ...s you can achieve a finely tuned system And the SJ300 Series inverters have a built in auto tuning algorithm to set certain motor parameters Inverter Programming Keypads The front panel keypad is the first and best way to get to know the inverter s capabilities Every function or programmable parameter is accessible from the keypad All keypads have the same basic layout but with different features ...

Page 71: ... speed when the potentiometer is enabled for output frequency control Potentiometer Enable LED ON when the potentiometer is enabled for value entry OPE SRE only Parameter Display a 4 digit 7 segment display for parameters and function codes Display Units Hertz Volts Amperes kW These LEDs indicate the units associated with the parameter display When the display is monitoring a parameter the appropr...

Page 72: ...1 Write data to EEPROM store as powerup default Increment decrement value 2 1 2 1 2 1 2 1 2 1 2 1 2 1 1 Select Parameter Select Function Display Data 2 Return to parameter list 2 1 2 1 2 1 2 1 2 1 2 1 Edit Parameter 2 1 2 1 2 1 2 1 2 1 2 1 d 09 0 U P H C b A U01 2 U001 P04 9 P001 H07 2 H001 C 1 2 3 C 001 b 1 2 6 b 001 A1 3 2 A001 1 2 3 4 0 00 d 001 F 004 F 001 2 1 P04 9 d 001 D002 D090 Edit 0 00 D...

Page 73: ...You ll notice in the table example to the right the two adjacent marks The two marks that can also be or correspond to these levels of access to editing Low access level to Run Mode edits indicated by left most mark High access level to Run Mode edits indicated by right most mark The Software Lock Setting parameter B031 determines the particular access level that is in effect during Run Mode and a...

Page 74: ...0 mS internal filter time constant A Iout 0000 0A D003 Rotation direction monitor Three different indications F Forward o Stop r Reverse Dir STOP D004 Process variable PV PID feedback monitor Displays the scaled PID process variable feedback value A75 is scale factor PID FB 0000 00 D005 Intelligent input terminal status Displays the state of the intelligent input terminals IN TM LLLLLLLLL D006 Int...

Page 75: ...tor Displays total time the inverter has been in RUN mode in hours Range is 0 to 9999 1000 to 9999 100 to 999 10 000 to 99 900 hrs hours RUN 0000000hr D017 Cumulative power on time monitor Displays total time the inverter has had input power ON in hours Range is 0 to 9999 100 0 to 999 9 1000 to 9999 100 to 999 hrs hours ON 0000000hr D Function Run Mode Edit Range and Units SRW Display Func Code Na...

Page 76: ...EU FU US FR JP F001 Output frequency setting Standard default target frequency that determines constant motor speed Range is 0 to 400 Hz 0 00 0 00 0 00 Hz F001 SET Freq TM 0000 00Hz 2FS 0000 00Hz 3FS 0000 00Hz TM 0000 00Hz JG 0000 00Hz 1S 0000 00Hz 15S 0000 00Hz OP1 0000 00Hz OP2 0000 00Hz RS485 0000 00Hz F002 Acceleration 1 time setting Standard default accelera tion Range is 0 01 to 3600 sec 30 ...

Page 77: ...ge limited to the motor nameplate voltage and frequency rating then set the base frequency and maximum frequency equal as shown below right NOTE The 2nd motor and 3rd motor settings in the tables in this chapter store an alter nate set of parameters for additional motors The inverter can use the 1st 2nd or 3rd set of parameters to generate the output frequency to the motor See Configuring the Inve...

Page 78: ...etting 3rd motor Settable from 30 Hz to the maximum frequency 50 60 60 Hz A303 3F BASE F 0060Hz A004 Maximum frequency setting Settable from 30 Hz to 400 Hz 50 60 60 Hz A004 F max F 0060Hz A204 Maximum frequency setting 2nd motor Settable from 30 Hz to 400 Hz 50 60 60 Hz A204 2F max F 0060Hz A304 Maximum frequency setting 3rd motor Settable from 30 Hz to 400 Hz 50 60 60 Hz A304 3F max F 0060Hz A F...

Page 79: ...the graph to the right A103 and A104 select the active portion of the input current range Parameters A101 and A102 select the start and end frequency of the converted output frequency range respec tively Together these four parameters define the major line segment as shown When the line does not begin at the origin A101 and A103 0 then A105 defines whether the inverter outputs 0Hz or the A101 spec...

Page 80: ...oltage input range starting point Range is 0 00 to 400 00 Hz 0 00 0 00 0 00 Hz A011 INPUT O EXS 0000 00Hz A012 O L input active range end frequency The output frequency corre sponding to the voltage input range ending point Range is 0 00 to 400 00 Hz 0 00 0 00 0 00 Hz A012 INPUT O EXE 0000 00Hz A013 O L input active range start voltage The starting point for the voltage input range Range is 0 to 1...

Page 81: ...s 01 Single bit up to 8 stage speed using 7 intelligent terminals 00 00 00 A019 SPEED SELECT BINARY A020 Multi speed frequency setting Defines the first speed of a multi speed profile range is 0 to 360 Hz A020 Speed 0 1st motor 0 00 0 00 0 00 Hz A020 SPEED FS 0000 00Hz A220 Multi speed frequency setting 2nd motor Defines the first speed of a multi speed profile for 2nd motor range is 0 to 360 Hz A...

Page 82: ...e performance 0 2 5Hz via an advanced Hitachi torque control algorithm However you will need to size the inverter for one frame size larger than the motor for proper operation Vector control with sensor requires expansion card SJ FB encoder feedback board and a motor shaft encoder Choose this method when precise position velocity control is required Constant and Variable Torque The graph below lef...

Page 83: ...ies only to constant torque A044 00 and variable torque A044 01 V f control NOTE The motor stabilization parameter H006 is effective for constant torque A044 00 and variable torque A044 01 V f control V f Free setting The free setting V f inverter mode of operation uses voltage and frequency parameter pairs to define seven points on a V f graph This provides a way to define a multi segment V f cur...

Page 84: ...uto tuning Before using the sensorless vector control methods please refer to Setting Motor Constants for Vector Control on page 4 65 NOTE When the inverter is in SLV sensorless vector mode use B083 to set the carrier frequency greater than 2 1 kHz for proper operation NOTE You must disable sensorless vector operation when two or more motors are connected parallel operation to the inverter Vector ...

Page 85: ...ncy adjustment 3rd motor Sets the frequency of the V f breakpoint A in graph top of previous page for torque boost 5 0 5 0 5 0 A343 3V Boost F 05 0 A044 V f characteristic curve selection 1st motor Six torque control modes 00 V f constant torque 01 V f variable torque 02 V f free setting curve 03 Sensorless vector SLV 04 0Hz domain SLV 05 Vector control with encoder feedback 00 00 00 A044 Control ...

Page 86: ...starting cases You can configure DC braking to initiate in one of two ways 1 Internal DC braking Set A051 01 to enable internal braking The inverter automatically applies DC braking as configured during stopping starting or both 2 External DC braking Configure an input terminal with option code 7 DB see Exter nal Signal for DC Injection Braking on page 4 17 for more details Leave A051 00 although ...

Page 87: ...A053 DCB WAIT 0 0s A054 DC braking force during deceleration Variable DC braking force Range is from 0 to 100 0 0 0 A054 DCB STP V 000 A055 DC braking time for deceleration Sets the duration for DC braking during decel Range is 0 0 to 60 0 seconds 0 0 0 0 0 0 sec A055 DCB STP T 00 0s A056 DC braking edge or level detection for DB input Two options select codes 00 Edge detection 01 Level detection ...

Page 88: ...Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP A061 Frequency upper limit setting Sets a limit on output frequency less than the maximum frequency A004 Range is 0 50 to 400 0 Hz 0 00 setting is disabled 0 10 setting is enabled 0 00 0 00 0 00 Hz A061 LIMIT HIGH 0000 00Hz A261 Frequency upper limit setting 2nd motor Sets a limit on output frequency less than the m...

Page 89: ...p resumes See also DC Braking Settings on page 3 18 A Function Run Mode Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP A063 A065 A067 Jump center frequency setting Up to 3 output frequencies can be defined for the output to jump past to avoid motor resonances center frequency Range is 0 00 to 400 0 Hz 0 00 0 00 0 00 Hz A063 JUMP F1 0000 00Hz A065 JUMP F2 0000 00...

Page 90: ...information NOTE The setting A073 for the integrator is the integrator s time constant Ti not the gain The integrator gain Ki 1 Ti When you set A073 0 the integrator is disabled A Function Run Mode Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP A071 PID Enable Enables PID function two option codes 00 PID operation OFF 01 PID operation ON 00 00 00 A071 PID SW OFF...

Page 91: ...tion automatically adjusts the acceleration and deceleration times in response to changes in load or inertia to take advantage of the maximum output current capability of the inverter In general optimal accel decel will allow for the shortest accel and decel times based on the actual load conditions The function continuously monitors output current and DC bus voltage to avoid reaching their respec...

Page 92: ... If using a motor with a capacity that is one size smaller than the inverter rating enable the Overload Restriction function B021 B024 and set the Overload Restriction Level B022 B025 to 1 5 times the motor nameplate current NOTE Be aware that the acceleration and deceleration times will vary depending on the actual load conditions during each individual operation of the inverter Second Accelerati...

Page 93: ...nd segment of deceleration 2nd motor range is 0 01 to 3600 sec 15 0 15 0 15 0 sec A293 2DECEL TIME2 0015 00s A393 Deceleration 2 time setting 3rd motor Duration of 2nd segment of deceleration 2nd motor range is 0 01 to 3600 sec 15 0 15 0 15 0 sec A393 3DECEL TIME2 0015 00s A094 Select method to switch to Acc2 Dec2 profile Two options for switching from1st to 2nd accel decel 00 2CH input from termi...

Page 94: ...requency time Output frequency time Output frequency time Output frequency Linear Sigmoid U shape Reverse U shape Accel A97 Decel A98 00 Set value Curve 01 02 03 Linear acceleration and deceleration for general purpose use Avoid jerk on start stop for elevators use for delicate loads on con veyors Tension control for winding applications web presses roller accumulators Typical applications A Funct...

Page 95: ...t time Output frequency 25 50 75 of target time Output frequency 25 50 75 of target 3 1 17 6 82 4 96 9 100 100 100 99 6 93 8 87 5 68 4 64 6 35 0 65 0 35 4 31 6 12 5 6 25 0 39 A Function Run Mode Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP A131 Acceleration curve constants setting Sets the curve deviation from straight line accelera tion in ten levels 01 small...

Page 96: ...INPUT OI EXE 0000 00Hz A103 OI L input active range start current The starting point for the current input range Range is 0 to 100 20 20 20 A103 INPUT OI EX S 020 A104 OI L input active range end current The ending point for the current input range Range is 0 to 100 100 100 100 A104 INPUT OI EX E 100 A105 OI L input start frequency enable Two options 00 Use A101 start value 01 Use 0Hz 01 01 01 Hz ...

Page 97: ...nverter to reset its operation Other parameters specify the allowable under voltage level and the delay time before restarting The proper settings depend on the typical fault conditions for your application the necessity of restarting the process in unattended situations and whether restarting is always safe Input power Motor speed Power failure Inverter output Power failure allowable power fail t...

Page 98: ...estart mode is selected If it exists less than this time retry will be attempted Range is 0 3 to 25 0 sec 1 0 1 0 1 0 sec b002 IPS TIME 1 0s B003 Retry wait time before motor restart Time delay after a trip condition goes away before the inverter restarts the motor Range is 0 3 to 100 seconds 1 0 1 0 1 0 sec b003 IPS WAIT 001 0s B004 Instantaneous power failure under voltage trip alarm enable Thre...

Page 99: ...he electronic thermal characteristic adjusts the way the inverter calculates thermal heating based on the type of load connected to the motor as set by parameter B013 CAUTION When the motor runs at lower speeds the cooling effect of the motor s internal fan decreases The table below shows the torque profile settings Use the one that matches your load Reduced Torque Characteristic The example below...

Page 100: ...example at B017 Hz the output current level to cause overheating in a fixed time period is reduced by a factor of B018 The right graph below shows the reduced trip current levels in those conditions for given trip times Function Code Name Description Range B015 B017 B019 Free setting electronic thermal frequency 1 2 3 Data point coordinates for Hz axis horizontal in the free form curve 0 to 400Hz ...

Page 101: ...stic Select from three curves option codes 00 Reduced torque 01 Constant torque 02 V f free setting 01 01 00 b013 E THM CHAR CRT B213 Electronic thermal characteristic 2nd motor Select from three curves option codes 00 Reduced torque 01 Constant torque 02 V f free setting 01 01 00 b213 2E THM CHAR CRT B313 Electronic thermal characteristic 3rd motor Select from three curves option codes 00 Reduced...

Page 102: ...er the output current Motor Current Output Frequency B023 B022 t restriction area 0 t B Function Run Mode Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP B021 Overload restriction operation mode Select the operating mode during overload conditions four options option codes 00 Disabled 01 Enabled for acceleration and constant speed 02 Enabled for constant speed on...

Page 103: ... level for overload restriction 2 between 50 and 200 of the rated current of the inverter setting resolution is 1 of rated current rated current times 1 50 A b025 OLOAD 2LEVEL 0024 8A B026 Deceleration rate at overload restriction 2 Sets the deceleration rate 2 when inverter detects overload range is 0 1 to 30 0 resolution is 0 1 1 00 1 00 1 00 sec b026 OLOAD 2CONST 01 00 B Function Run Mode Edit ...

Page 104: ...019 Multi speed operation selection The editing access to B031 itself is unique and is specified in the right most two columns below NOTE Since the software lock function B031 is always accessible when the motor is stopped this feature is not the same as password protection used in other industrial control devices NOTE To disable parameter editing when using B031 lock modes 00 and 01 assign the SF...

Page 105: ...n A001 01 as shown in the first row of the following table B Function Run Mode Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP B034 Run power on warning time Range is 0 to 65 530 hours 0 0 0 hrs b034 TIME WARN 00000 B035 Rotational direction restriction Three option codes 00 Enable for both dir 01 Enable for forward only 02 Enable for reverse only 00 00 00 b035 L...

Page 106: ...292 A296 B212 B213 H202 H206 H220 H224 H230 H234 H250 H252 H260 2nd motor control 11 B088 Free run stop 17 F302 F303 A303 A304 A320 A342 A344 A392 A393 B312 B313 H306 3rd motor control 18 C102 Reset 27 28 29 C101 UP DWN A044 00 01 A041 A043 Torque boost function 04 H060 0Hz domain SLV limiter A244 00 01 A241 A243 Torque boost function 04 H260 0Hz SLV limiter A044 03 04 05 B040 B046 H001 H070 H072 ...

Page 107: ...ted by 2 input terminals see p 4 37 02 From analog O2 input 0 to 10V 0 to 200 03 From expansion card 1 04 From expansion card 2 00 00 00 b040 TRQ LIMIT Mode 4 SET B041 Torque limit 1 forward driving in 4 quadrant mode Range is 0 to 200 torque limit disabled 150 150 150 b041 RQ LIMIT LEVEL1 150 B042 Torque limit 2 reverse regenerating in 4 quadrant mode Range is 0 to 200 torque limit disabled 150 1...

Page 108: ...low the threshold linear deceleration resumes The pause resume process will repeat as necessary until the DC bus energy is depleted under voltage condition occurs B046 Reverse Run protection enable Prohibits reverse motor rotation Two option codes 00 Disable 01 Enable 00 00 00 b046 LIMIT PREV OFF B Function Run Mode Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP...

Page 109: ...itialization codes These functions allow you to restore the factory default settings Please refer to Restoring Factory Default Settings on page 6 9 B086 Frequency display scaling You can convert the output frequency monitor on D001 to a scaled number engineering units monitored at function D007 For example the motor may run a conveyor that is monitored in feet per minute Use this formula Scaled ou...

Page 110: ...2 00 b085 INITIAL SELECT USA B086 Frequency scaling conversion factor Specify a constant to scale D007 to display in engineer ing units Range is 0 1 to 99 9 1 0 1 0 1 0 b086 F CONV Gain 001 0 B087 STOP key enable Select whether the STOP key on the keypad is enabled req A002 01 03 04 or 05 Two option codes 00 Enable 01 Disable 00 00 00 b087 STOP SW SELECT ON B Function Run Mode Edit Lo Hi Defaults ...

Page 111: ... to force the load quickly to zero speed NOTE Other events can cause or be configured to cause a free run stop such as power loss see Automatic Restart Mode and Phase Loss on page 3 29 and inverter trip events in general see Miscellaneous Functions on page 3 61 If all free run stop behavior is impor tant to your application such as HVAC be sure to configure each event accordingly Some additional p...

Page 112: ...0 B091 Stop mode selection Selects how the inverter stops the motor two option codes 00 DEC decelerate and stop 01 FRS free run to stop 00 00 00 b091 RUN STOP DEC B092 Cooling fan control see note below Two option codes 00 Fan always ON 01 Fan ON during RUN OFF during STOP 00 00 00 b092 INITIAL FAN CTL OFF B095 Dynamic braking control Three option codes 00 Disable 01 Enable during RUN only 02 Enab...

Page 113: ...ree setting V f frequency 2 V f point 2 frequency coordinate 0 0 0 Hz b103 FREE V F V2 000 0V B103 Free setting V f voltage 2 V F point 2 voltage coordi nate 0 0 0 0 0 0 V b104 FREE V F F2 0000Hz B104 Free setting V f frequency 3 V f point 3 frequency coordinate 0 0 0 Hz b105 FREE V F V3 000 0V B105 Free setting V f voltage 3 V F point 3 voltage coordi nate 0 0 0 0 0 0 V b106 FREE V F F3 0000Hz B1...

Page 114: ...ved until the inverter begins acceleration Range is 0 00 to 5 00 sec 0 00 0 00 0 00 sec b122 BRAKE ACC WAIT 0 00s B123 Brake Wait Time for Stopping Sets time delay after brake confirmation signal turns OFF until decelerating the inverter to 0 Hz Range is 0 00 to 5 00 sec 0 00 0 00 0 00 sec b123 BRAKE STP WAIT 0 00s B124 Brake Wait Time for Confirmation Sets the wait time for confir mation after tu...

Page 115: ...erters The functions C001 through C008 configure the terminals 1 through 8 respectively The value of these particular parameters is not a scalar value but it is a discrete number that selects one option from many available options For example if you set function C001 01 you have assigned option 01 Reverse Run to terminal 1 The option codes and the specifics of how each one works are in Chapter 4 C...

Page 116: ...lay Func Code Name Description FE EU FU US FR JP C011 Terminal 1 active state Select logic convention two option codes 00 normally open N O 01 normally closed N C 00 00 00 C011 IN TM O C 1 NO C012 Terminal 2 active state 00 00 00 C012 IN TM O C 2 NO C013 Terminal 3 active state 00 00 00 C013 IN TM O C 3 NO C014 Terminal 4 active state 00 00 00 C014 IN TM O C 4 NO C015 Terminal 5 active state 00 00...

Page 117: ...peed select Bit 0 logical 1 OFF Binary encoded speed select Bit 0 logical 0 03 CF2 Multi speed select Bit 1 ON Binary encoded speed select Bit 1 logical 1 OFF Binary encoded speed select Bit 1 logical 0 04 CF3 Multi speed select Bit 2 ON Binary encoded speed select Bit 2 logical 1 OFF Binary encoded speed select Bit 2 logical 0 05 CF4 Multi speed select Bit 3 MSB ON Binary encoded speed select Bit...

Page 118: ...or signal return 17 SET3 Set select 3rd motor data ON The inverter uses 3rd motor parameters for generating frequency output to motor OFF The inverter uses 1st main motor parameters for generating frequency output to motor 18 RS Reset Inverter ON The trip condition is reset the motor output is turned OFF and powerup reset is asserted OFF Normal power on operation 20 STA START 3 wire interface ON S...

Page 119: ... to output frequency 29 UDC Remote Control Data Clearing ON Clears the UP DWN frequency memory by forcing it to equal the set frequency parameter F001 Setting C101 must be set 00 to enable this function to work OFF UP DWN frequency memory is not changed 31 OPE Operator Control ON Forces the source of the output frequency setting A001 and the source of the RUN command A002 to be from the digital op...

Page 120: ...4 BOK Brake confirmation signal ON Indicates external brake has released used only for external brake control function OFF Indicates the external brake has not yet released 45 ORT Orientation home search ON The encoder is in the home oriented position OFF The encoder position is not in the home position 46 LAC LAC LAD cancel ON Disables the Linear Accel Decel LAD mode OFF Normal Linear Accel Decel...

Page 121: ... Units SRW Display Func Code Name Description FE EU FU US FR JP C021 Terminal 11 function 22 programmable functions available for logic discrete outputs see next section 01 FA1 01 FA1 01 FA1 C021 OUT TM 11 FA1 C022 Terminal 12 function 00 RUN 00 RUN 00 RUN C022 OUT TM 12 RUN C023 Terminal 13 function 03 OL 03 OL 03 OL C023 OUT TM 13 OL C024 Terminal 14 function 07 OTQ 07 OTQ 07 OTQ C024 OUT TM 14 ...

Page 122: ...ummary Table Option Code Terminal Symbol Function Name Description 00 RUN Run signal ON Inverter is in Run Mode motor running OFF Inverter is in Stop Mode motor stopped 01 FA1 Frequency arrival type 1 constant speed ON when output to motor is at the standard set frequency F001 OFF when output to motor is not at the set frequency F001 02 FA2 Frequency arrival type 2 over frequency ON when output to...

Page 123: ...ion time over ON when the inverter Run time exceeds the limit set by Run power on warning time B034 OFF when the inverter Run time is less than the limit set by Run power on warning time B034 12 ONT Plug in time over ON when the inverter plug in time exceeds the set limit OFF when the inverter plug in time is less than the limit 13 THM Thermal alarm signal ON when the thermal limit for the motor i...

Page 124: ...ither the FA threshold 2 C045 during accel or at C046 during decel 26 OL2 Overload notice advance signal 2 ON when output current is more than the set Threshold 2 for the overload signal set with C111 OFF when output current is less than the set Threshold 2 for the overload signal Output Function Summary Table Option Code Terminal Symbol Function Name Description Analog Output Function Summary Tab...

Page 125: ...n the Setpoint desired value and Process Variable actual value The PID output deviation signal OD output terminal function option code 04 indicates when the error magnitude has exceeded a magnitude you define Motor current Overload signal C041 t 1 0 Output frequency Arrival signal C042 C043 t 1 0 PID Error PV SP Deviation Signal C044 t 1 0 SP C Function Run Mode Edit Lo Hi Defaults Units SRW Displ...

Page 126: ...ant II Range is 0 to 200 up to 550xxx 0 to 180 750 to 1500xxx 100 100 100 C056 OV TRQ RV R 100 C057 Over torque reverse driving level setting Threshold for intelligent output terminal OTQ quadrant III Range is 0 to 200 up to 550xxx 0 to 180 750 to 1500xxx 100 100 100 C057 OV TRQ RV V 100 C058 Over torque forward regenerating level setting Threshold for intelligent output terminal OTQ quadrant IV R...

Page 127: ...option codes 02 Digital operator 03 RS485 04 Expansion card 1 05 Expansion card 2 02 02 02 C070 PARAM SELECT REM C071 Communication speed selection Five option codes 02 Test 03 2400bps 04 4800bps 05 9600bps 06 19200bps 04 04 04 bps C071 RS485 BAU 4800bps C072 Node allocation Set the address of the inverter on the network Range is 1 to 32 1 1 1 C072 RS485 ADDRESS 01 C073 Communication data length s...

Page 128: ...ode Name Description FE EU FU US FR JP C081 O input span calibra tion Range is 0 to 65530 Factory calibrated C081 O ADJUST TOP 02119 C082 OI input span calibra tion Range is 0 to 65530 Factory calibrated C082 OI ADJUST TOP 02512 C083 O2 input span calibra tion Range is 0 to 65530 Factory calibrated C083 O2 ADJUST TOP 02818 C085 Thermistor input tuning gain Range is 0 0 to 1000 105 0 105 0 105 0 C0...

Page 129: ... matching often used in applications such as HVAC C Function Run Mode Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP C091 Debug mode enable Two option codes 00 No display 01 Display 00 00 00 C091 INITIAL DEBG OFF C101 Up Down memory mode selection Controls speed setpoint for the inverter after power cycle Two option codes 00 Clear last frequency return to defaul...

Page 130: ... read these before trying to auto tune the motor parameters Output V f control constant torque V f control variable torque V f control free setting curve Inverter Torque Control Algorithms Sensorless vector SLV control Sensorless vector 0Hz domain Vector control with sensor 00 05 04 03 02 01 A044 H Function Run Mode Edit Lo Hi Defaults Units SRW Display Func Code Name Description FE EU FU US FR JP...

Page 131: ...e is 0 to 255 100 100 100 H306 3AUX KCD 00100 H020 Motor constant R1 1st motor Range is 0 000 to 65 53 0 000 to 9 999 10 00 to 65 53 According to inverter rating Ohm H020 AUX R1 00 489ohm H220 Motor constant R1 2nd motor Range is 0 000 to 65 53 0 000 to 9 999 10 00 to 65 53 According to inverter rating Ohm H220 2AUX R1 00 000ohm H021 Motor constant R2 1st motor Range is 0 000 to 65 53 0 000 to 9 9...

Page 132: ...00 055 H234 Auto constant J 2nd motor Auto tuning data According to inverter rating H234 2AUX A J 0000 055 H050 PI proportional gain for 1st motor Range is 0 0 to 99 9 100 0 to 999 9 1000 100 100 100 H050 AUX KSP 0100 0 H250 PI proportional gain for 2nd motor Range is 0 0 to 99 9 100 0 to 999 9 1000 100 100 100 H250 2AUX KSP 0100 0 H051 PI integral gain for 1st motor Range is 0 0 to 99 9 100 0 to ...

Page 133: ...automatic position regula tion APR modes Two option codes 00 ASR mode 01 APR mode 00 00 00 P012 FEEDBACK CONTROL ASR P013 Pulse input mode setting Pulse input mode setting Three option codes 00 quadrature 01 count and direction 02 separate forward and reverse pulse trains 00 00 00 P013 FEEDBACK PULSE MD0 P014 Home search stop position setting Range is 0 to 4095 pulses 0 0 0 P014 FEEDBACK POS 0000p...

Page 134: ...e input selection Three options 00 Inverter 01 Expansion card 1 02 Expansion card 2 00 00 00 P031 ACC DEC SELECT REM P032 Positioning command input selection Three options 00 Inverter 01 Expansion card 1 02 Expansion card 2 00 00 00 P032 P SET SELECT REM P044 DeviceNet comm watchdog timer Range is 0 00 99 99 seconds 1 00 1 00 1 00 P044 DEVICENET TIMER 01 00s P045 Inverter action on DeviceNet comm ...

Page 135: ...01 In the case of pointing to an editable functions you use the Up Down keys to change the value and the Store key to accept the change into memory the same procedure as a normal parameter edit TIP Function B037 selects which parameter groups are displayed If you want to limit the displayed parameters to only the U Group functions set B037 02 U Function Run Mode Edit Lo Hi Defaults Units SRW Displ...

Page 136: ...st 2nd 3rd motor 005 205 305 F001 A020 A220 A320 Output frequency setting Multi speed freq setting 1st 2nd 3rd motor 006 206 306 A021 to A035 Multi speed freq settings 012 212 A062 A262 Frequency lower limit setting 1st 2nd motor A061 A261 Frequency upper limit setting 1st 2nd motor 015 215 F001 A020 A220 Output frequency setting Multi speed freq setting 1st 2nd motor 016 216 A021 to A035 Multi sp...

Page 137: ...ettings 110 B100 B102 B104 B106 B108 B110 Free V f frequency B102 B104 B106 B108 B110 Free V f frequency B100 Free setting V f frequency 1 B100 Free V f frequency B102 Free setting V f frequency 2 B104 B106 B108 B110 Free V f frequency B100 B102 Free V f frequency B104 Free setting V f frequency 3 B106 B108 B110 Free V f frequency B100 B102 B104 Free V f frequency B106 Free setting V f frequency 4...

Page 138: ......

Page 139: ...at Power Loss 4 Connecting to PLCs and Other Devices 7 Using Intelligent Input Terminals 11 Using Intelligent Output Terminals 42 Analog Input Operation 59 Analog Output Operation 62 Setting Motor Constants for Vector Control 65 PID Loop Operation 71 Configuring the Inverter for Multiple Motors 72 4 ...

Page 140: ...s This chapter shows the parameters and input output terminals associated with PID loop operation 6 Multiple motors A single SJ300 inverter may be used with two or more motors in some types of applications This chapter shows the electrical connections and inverter parameters involved in multiple motor applications The topics in this chapter can help you decide the features that are important to yo...

Page 141: ...rs if the Run command is active If a restart may pose danger to personnel so be sure to use a lock out circuit so that it will not restart after power recovery Otherwise it may cause injury to personnel WARNING The Stop Key is effective only when the Stop function is enabled Be sure to enable the Stop Key separately from the emergency stop Otherwise it may cause injury to personnel WARNING During ...

Page 142: ...efault configuration Chapter 2 covered wiring the power source to the inverter input and the inverter output to the motor By default the inverter s internal control circuit gets its power from two phases R and T from the input The user accessible 2 wire jumper R R0 and T T0 connects input power to the control circuit To provide power to the control circuit after input power loss you must change th...

Page 143: ...Use B051 to determine the point at which a decaying DC bus voltage will trigger the controlled deceleration Use parameter B054 to specify an initial step wise deceleration at power loss and B053 to specify the duration of the linear deceleration Note that this feature also affects the output signals that indicate instantaneous power fail and under voltage conditions see Instantaneous Power Failure...

Page 144: ...ter B052 to specify a threshold for the over voltage In this case the inverter pauses deceleration runs at constant speed When the DC bus decays again below the threshold linear deceleration resumes The pause resume process will repeat as necessary until the DC bus energy is depleted under voltage condition occurs NOTE 1 Be sure to set the over voltage threshold greater than the DC bus voltage tri...

Page 145: ...nds of each connection shown in the diagram to the right The inverter can accept either sourcing or sinking type inputs from an external device such as a PLC A terminal jumper configures the input type connecting the input circuit common to the supply or Detailed wiring examples are in Using Intelligent Input Terminals on page 4 11 This chapter shows the inverter s internal electrical component s ...

Page 146: ...0VDC reference P PD RB N Braking resistor optional SP SN RP SN RS 485 serial communications Jumper for termination Send receive 100Ω Intelligent relay output alarm function default Signals for expanded features including encoder feedback digital I O and DeviceNet networking Intelligent outputs 5 terminals open collector CM2 11 12 13 14 15 Input circuits Output circuits FM Braking unit optional AM ...

Page 147: ...y refer enced to terminal CM1 4 7kΩ input impedance FW Forward stop command 27VDC max use P24 or an external supply refer enced to terminal CM1 4 7kΩ input impedance 11 12 13 14 15 Intelligent programmable discrete logic outputs Open collector type 50mA max ON state current 27 VDC maximum OFF state voltage TH Thermistor input Reference to CM1 min thermistor power 100mW FM PWM output 0 to 10VDC 1 2...

Page 148: ... 54 CS 14 Commercial power source 4 23 RNT 11 Run time over 4 54 SFT 15 Software lock 4 25 ONT 12 Power ON time over 4 54 AT 16 Analog input voltage current sel 4 26 THM 13 Thermal alarm signal 4 55 SET3 17 Set select 3rd motor data 4 18 BRK 19 Brake release signal 4 58 RS 18 Reset inverter 4 27 BER 20 Brake error signal 4 58 STA 20 Start 3 wire interface 4 29 ZS 21 Zero speed detect 4 58 STP 21 S...

Page 149: ... to the PLC terminal on the inverter to complete the input circuit Input Wiring Examples The following four input configurations are available to interface the inverter inputs to switches or the outputs of another system such as a PLC 5 3 1 7 6 4 2 8 Input circuits 24VDC common Sinking inputs internal supply SJ300 inverter 5 3 1 PLC CM1 7 6 4 2 8 Input circuits 24VDC common SJ300 inverter 5 3 1 7 ...

Page 150: ...t on the FW and RV input terminal operation WARNING If the power is turned ON and the Run command is already active the motor starts rotation and is dangerous Before turning power ON confirm that the external Run command is not active 5 3 1 4 2 FW TH PLC P24 CM1 5 3 1 4 2 FW TH PLC P24 CM1 Default jumper position P24 PLC and wiring example used throughout this chapter xFU xFR models U S Jpn versio...

Page 151: ...erride the external analog speed reference input When the Frequency Source Setting parameter A001 01 the control terminal inputs determine the output frequency At the same time the inverter can use multi speed select for output frequency if one or more intelligent inputs are configured as a CF type CF1 to CF4 When all CF input s are OFF the control terminal input determines the output frequency no...

Page 152: ... of other Multi speeds It can be set also by parameters A020 to A035 in the first procedure 1 a to 1 d Opt Code Symbol Function Name Input State Description 02 CF1 Binary speed select Bit 0 LSB ON Bit 0 logical 1 OFF Bit 0 logical 0 03 CF2 Binary speed select Bit 1 ON Bit 1 logical 1 OFF Bit 1 logical 0 04 CF3 Binary speed binary select Bit 2 ON Bit 2 logical 1 OFF Bit 2 logical 0 05 CF4 Binary sp...

Page 153: ...ed 6 1 0 0 0 0 0 Speed 7 1 0 0 0 0 0 0 Opt Code Symbol Function Name Description 32 SF1 Bit level speed select 1 Bit level speed select Bit 0 33 SF2 Bit level speed select 2 Bit level speed select Bit 1 34 SF3 Bit level speed select 3 Bit level speed select Bit 2 35 SF4 Bit level speed select 4 Bit level speed select Bit 3 36 SF5 Bit level speed select 5 Bit level speed select Bit 4 37 SF6 Bit lev...

Page 154: ...e inverter output turns OFF Jogging During Motor Operation Jog Deceleration Method Disabled A039 Enabled A039 00 03 Free run stop coasting 01 04 Deceleration normal level and stop 02 05 Use DC braking and stop Opt Code Symbol Function Name Input State Description 06 JG Jogging ON Enters Jog Mode if enabled see above OFF Jog is OFF Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required s...

Page 155: ... set by A053 expires The motor is in a free running coasting condition during this delay time When the DB terminal turns OFF again the inverter output remains OFF Opt Code Symbol Function Name Input State Description 07 DB External Signal for DC Injection Braking ON applies DC injection braking during deceleration OFF does not apply DC injection braking during deceleration Valid for inputs C001 C0...

Page 156: ...on page 4 72 for details Opt Code Symbol Function Name Input State Description 08 SET Set 2nd Motor ON causes the inverter to use the 2nd set of motor parameters for generating the frequency output to motor OFF causes the inverter to default to the 1st main set of motor parameters for gener ating the frequency output to motor 17 SET3 Set 3rd Motor ON causes the inverter to use the 3rd set of motor...

Page 157: ...r to switch from using acceleration 1 F002 to acceleration 2 A092 Opt Code Symbol Function Name Input State Description 09 2CH Two stage Accelera tion and Decelera tion ON Frequency output uses 2nd stage accelera tion and deceleration values OFF Frequency output uses the initial accelera tion 1 and deceleration 1 values Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required settings A09...

Page 158: ...rom a free run stop To disable this feature use a zero delay time FRS Switches Motor speed FW RV Zero frequency start FRS Switches Motor speed Resume from current speed wait time FW RV B003 B088 01 B088 00 Resume from 0Hz t t Opt Code Symbol Function Name Input State Description 11 FRS Free run Stop ON Causes output to turn OFF allowing motor to free run coast to stop OFF Output operates normally ...

Page 159: ... motor begins rotation since the Run command is already active Opt Code Symbol Function Name Input State Description 12 EXT External Trip ON When assigned input transitions OFF to ON inverter latches trip event and displays E12 OFF No trip event for ON to OFF any recorded trip events remain in history until Reset Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required settings none Notes...

Page 160: ...ower loss Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required settings none Notes Note that when a USP error occurs and it is canceled by a reset from the RS terminal input or keypad the inverter restarts immedi ately Even when the trip state is canceled by turning the terminal RS ON and OFF after an under voltage trip E09 occurs the USP function will be performed When the Run comman...

Page 161: ...ng The following block diagram shows an inverter system with bypass capability When starting the motor directly across the line relay contacts Mg2 are closed and Mg1 and Mg3 are open This is the bypass configuration since the inverter is isolated from the power source and motor Then Mg1 contacts close about 0 5 to 1 second after that supplying power to the inverter Switching to inverter control oc...

Page 162: ...y from the bypass circuit GFI Use control relays for FW RV and CS The commercial power source switching function requires you to assign CS to an intelligent input terminal using option code 14 Opt Code Symbol Function Name Input State Description 14 CS Commercial Power Change ON OFF to ON transition signals the inverter that the motor is already running at powerup via bypass thus suppressing the i...

Page 163: ...Name Input State Description 15 SFT Software Lock ON The keypad and remote programming devices are prevented from changing parameters OFF The parameters may be edited and stored Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required settings B031 excluded from lock Notes When the SFT terminal is turned ON only the output frequency can be changed Software lock can include the output freq...

Page 164: ...ore information on bipolar input configuration and the operating characteristics of analog inputs Opt Code Symbol Function Name Input State Description 16 AT Analog Input Voltage current Select ON With A005 00 AT will enable terminals OI L for current input 4 to 20mA With A005 01 AT will enable termi nals O2 L for voltage input OFF Terminals O L are enabled for voltage input A005 may be equal to 0...

Page 165: ...al power on operation Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required settings B003 B007 C102 C103 Notes When the control terminal RS input is already ON at powerup for more than 4 seconds the remote operator display is R ERROR COMM 2 the display of the digital operator is However the inverter has no error To clear the digital operator error turn OFF the terminal RS input and pre...

Page 166: ...cted between to terminals TH and CM1 the inverter checks for over temperature and will cause a trip E35 and turn OFF the output to the motor Open An open circuit in the thermistor causes a trip and the inverter turns OFF the output Valid for inputs TH only Required settings B098 B099 and C085 Notes Be sure the thermistor is connected to termi nals TH and CM1 If the resistance is above or below dep...

Page 167: ... any time STP Stop Motor is also a level sensitive input Opt Code Symbol Function Name Input State Description 20 STA Start Motor ON Start motor rotation on momentary contact uses acceleration profile OFF No change to motor operation 21 STP Stop Motor ON No change to motor operation OFF Stop motor rotation on momentary contact uses deceleration profile 22 F R Forward Reverse ON Select reverse dire...

Page 168: ...l and the motor is stopped CAUTION Be careful not to turn PID Clear ON and reset the integrator sum when the inverter is in Run Mode output to motor is ON Otherwise this could cause the motor to decelerate rapidly resulting in a trip Opt Code Symbol Function Name Input State Description 23 PID PID Disable ON Disables PID loop execution OFF Allows PID loop execution if A71 01 24 PIDC PID Clear ON F...

Page 169: ...trol PI Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required settings A044 A244 A344 03 SLV or 04 0 Hz domain or 05 V2 Notes When Control Gain Switching is not selected for an intelligent input terminal the default gains in effect correspond to the OFF state of CAS Function Code Parameter Setting Range Description A044 A244 A344 Control method selection 03 SLV does not use A344 04 0 H...

Page 170: ...the graph Set the P PI switching function option 43 to one of the intel ligent input terminals 1 to 8 When the P PI input terminal is ON the control mode becomes proportional control P When the P PI input terminal is OFF the control mode becomes proportional integral control The proportional gain Kpp value determines the droop Set the desired value using parameter H052 The relationship between the...

Page 171: ...DWN adjustment Use the UDC terminal to clear the memory and return to the original set output frequency Opt Code Symbol Function Name Input State Description 27 UP Remote Control UP Function ON Accelerates increases output frequency motor from current frequency OFF Output to motor operates normally 28 DWN Remote Control DOWN Function ON Decelerates decreases output frequency motor from current fre...

Page 172: ...Run command to over ride commands from input terminals such as FW RV OFF Run command operates normally as configured by A002 Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required settings A001 A002 set not equal to 02 Notes When changing the OPE state during Run Mode inverter is driving the motor the inverter will stop the motor before the new OPE state takes effect If the OPE input tu...

Page 173: ...021 B024 00 Disable 01 Enabled during accel and constant speed 02 Enabled during constant speed 03 Enabled during accel constant speed and decel Overload Restriction Setting B022 B025 Rated current 0 5 to rated current 2 Current value at which the restriction begins Deceleration Rate at Overload Restriction B023 B026 0 1 to 30 seconds Deceleration time when overload restriction operates Opt Code S...

Page 174: ...equency When this function operates the acceleration time will be longer than the normal acceleration time NOTE The Overload Advance Notice function for intelligent outputs is related to Overload Restriction operation discussed in Overload Advance Notice Signal on page 4 46 Overload restriction level Maximum frequency Output frequency Target frequency Deceleration rate at overload restriction Dece...

Page 175: ...ned to an intelligent input terminal torque limiting occurs only when TL is ON When the TL input is OFF the inverter always uses the default torque control limit of 200 maximum That torque limit value corresponds to 200 of the maximum inverter output current Therefore the output torque also depends on the particu lar motor in use When the over torque output OTQ is assigned in the intelligent outpu...

Page 176: ...torque limiting 41 TRQ1 Torque limit select 1 0 1 Torque limit select Bit 1 LSB 42 TRQ2 Torque limit select 2 0 1 Torque limit select Bit 2 MSB Valid for inputs C001 C002 C003 C004 C005 C006 C007 C008 Required settings B040 B041 B042 B043 B044 Notes Both the 4 quadrant mode and terminal switching mode of torque limiting use input TL for enable disable Inputs TRQ1 and TRQ2 apply only to terminal sw...

Page 177: ...roperly releases it signals the inverter by using the Brake OK input terminal BOK If BOK is not assigned to an intelligent input B124 is ignored 4 When the brake operates properly and signals with the BOK input the inverter waits for the required time for acceleration B122 and then begins to accelerate to the set target frequency If BOK is not assigned to an intelligent input acceleration begins a...

Page 178: ...e which the brake release signal BRK will be permitted Code Function Data or Range Description Output frequency Run command Brake release output BRK Brake OK input BOK B122 B123 B121 B125 B125 B124 Brake release frequency Brake wait time to release Brake wait time for accel Brake wait time for stop Brake wait time for confirmation B124 Brake error output BER t 0 Opt Code Symbol Function Name Input...

Page 179: ... information on outputs related to the SJ FB expansion card is in Expansion Card Output Signals on page 4 58 Opt Code Symbol Function Name Description 45 ORT Orientation Orientation home search sequence 46 LAC LAD Cancel Cancels the linear acceleration decelera tion position control in the feedback card 47 PCLR Position deviation clear Forces the position error to zero 48 STAT Pulse train input en...

Page 180: ...efault but you can assign it to any of the functions that the open collector outputs can use TIP The open collector transistor outputs can handle up to 50mA each We highly recommend that you use an external power source as shown It must be capable of providing at least 250mA to drive the outputs at full load If you need output current greater than 50mA use the inverter output to drive a small rela...

Page 181: ...aging the inverter s output transistor Opt Code Symbol Function Name Output State Description 00 RUN Run signal ON when inverter is in Run Mode OFF when inverter is in Stop Mode Valid for outputs 11 12 13 14 15 AL0 AL2 Required settings none Notes The inverter outputs the RUN signal whenever the inverter output exceeds the start frequency specified by parameter B082 The start frequency is the init...

Page 182: ...N when output to motor is at the FA thresh old 1 C042 during accel or at C043 during decel OFF when the output to motor is not at either the FA threshold 1 C042 during accel or at C43 during decel 24 FA4 Frequency arrival type 4 over frequency 2 ON when output to motor is at or above the FA threshold 2 C045 during accel OFF when the output to motor is below the FA threshold 2 C046 during decel 25 ...

Page 183: ...r separate acceleration and deceleration thresholds to provide more flexibility than for FA1 FA2 uses C042 and C045 for ON and OFF thresholds respectively FA4 uses C043 and C046 for ON and OFF thresholds respectively Having different accel and decel thresholds provides an asymmetrical output function However you can use equal ON and OFF thresholds if desired Frequency Arrival outputs FA3 and FA5 u...

Page 184: ...N when output current is more than the set threshold for the overload signal C041 OFF when output current is less than the set threshold for the overload signal C041 26 OL2 Overload advance notice signal 2 ON when output current is more than the set threshold for the overload signal C111 OFF when output current is less than the set threshold for the overload signal C111 Valid for outputs 11 12 13 ...

Page 185: ...ke generated by the coil from damaging the inverter s output transistor Opt Code Symbol Function Name Output State Description 04 OD Output deviation for PID control ON when PID error is more than the set threshold for the deviation signal OFF when PID error is less than the set thresh old for the deviation signal Valid for outputs 11 12 13 14 15 AL0 AL2 Required settings C044 Notes The default de...

Page 186: ...f alarm s Valid for outputs 11 12 13 14 15 AL0 AL2 Required settings C026 C036 Notes When the alarm output is set to normally closed a time delay of less than 2 seconds occurs until the contact is closed when the power is turned ON Terminals 11 15 are open collector outputs so the electrical specifications of AL are different from the contact output terminals AL0 AL1 AL2 When the inverter power su...

Page 187: ... the opposite position when it is in Trip Mode or when input power is OFF Contact position after initialization Contact position inverted by C036 setting During normal running When an alarm occurs or power is turned OFF During normal running or power is turned OFF When an alarm occurs AL1 AL0 AL2 AL1 AL0 AL2 AL1 AL0 AL2 AL1 AL0 AL2 Contact Power Run State AL0 AL1 AL0 AL2 N C after initialize C036 ...

Page 188: ...utput terminal OTQ is detailed in the following table Code Function Description Data or Range C055 Over torque forward driving level setting 0 to 200 C056 Over torque reverse regenerating level setting 0 to 200 C057 Over torque reverse driving level setting 0 to 200 C058 Over torque forward regenerating level setting 0 to 200 C021 to C025 Intelligent output terminal 11 to 15 function 07 Opt Code S...

Page 189: ...following table shows the related parameters to these power fault conditions and timing diagrams are on the next page Code Function Data or Range Description B001 Selection of automatic restart mode 00 Alarm output after trip automatic restart disabled 01 Restart at 0 Hz 02 Retry with frequency matching to present motor speed 03 Retry with frequency matching followed by deceleration to stop then t...

Page 190: ...ime longer When connecting control power supply terminals Ro To to the DC bus P N an under voltage may be detected at power off and cause a trip If this is undesirable set B004 to 00 or 02 Frequency matching The inverter reads the motor RPM and direction If this speed is higher than the matching setting B007 the inverter waits until they are equal and then engages the output to drive the motor exa...

Page 191: ... t0 t2 Free run Free run Frequency matching 0Hz restart Motor frequency B007 value at t2 B007 B007 t t Instantaneous power failure operation with standard R0 T0 connections Instantaneous power failure operation with R0 T0 connected to P N Example 5 Power 1 0 1 0 Run command Output Alarm Inst Power Fail 1 0 1 0 Inverter Stop Example 6 Power 1 0 1 0 Run command Output Alarm Inst Power Fail 1 0 1 0 I...

Page 192: ...eventative maintenance A signal light or audible alert could signal the need for servicing calibration etc Opt Code Symbol Function Name Output State Description 10 TRQ Torque Limit ON when the inverter is limiting torque OFF when the inverter is not limiting torque Valid for outputs 11 12 13 14 15 AL0 AL2 Required settings B040 if B040 00 then B041 B042 B043 B044 are required Notes The Torque Lim...

Page 193: ...ng of B012 46A current at 100 the figure to the right shows the curve The electronic thermal characteristic adjusts the way the inverter calculates thermal heating based on the type of torque control the inverter uses CAUTION When the motor runs at lower speeds the cooling effect of the motor s internal fan decreases Valid for outputs 11 12 13 14 15 AL0 AL2 Required settings B034 Notes The two out...

Page 194: ...ronic thermal characteristic using a free form curve defined by three data points according to the table below Function Code Data Function Description B013 B213 B313 00 Reduced torque 01 Constant torque 02 Free setting Function Code Name Description Range B015 B017 B019 Free setting electronic thermal frequency 1 2 3 Data point coordinates for Hz axis horizontal in the free form curve 0 to 400Hz B...

Page 195: ...d turns OFF the output to the motor Opt Code Symbol Function Name Output State Description 13 THM Thermal Warning ON when the electronic thermal calculation exceeds the set limit OFF when the electronic thermal calculation is less than the set limit Valid for outputs 11 12 13 14 15 AL0 AL2 Required settings C061 Notes The electronic thermal overload function uses the output current and time to cal...

Page 196: ...e external brake engaged 20 BER Brake Error ON when the output current is less than the set releasing current OFF when the brake function is not in use or when the output current to the motor is correct and it is safe to release the brake Valid for outputs 11 12 13 14 15 AL0 AL2 Required settings B120 B121 B122 B123 B124 B125 B126 Notes The brake release logic convention is such that an open circu...

Page 197: ...ut sampling filter that evenly affects all analog inputs shown above The parameter range is from 1 to 30 Before increasing the filter setting we recommend trying to find the cause of input analog noise Check for the following Look for nearby high current wiring avoid any parallel runs to the analog signal wires Check the impedance between the chassis grounds of the inverter and the analog signal s...

Page 198: ...lies when the AT input function is not assigned to any intelligent input terminal The A005 setting normally used in conjunction with an AT input is ignored CAUTION Whenever the AT input function is not assigned to any input terminal and reverse rotation is not desired or is unsafe be sure to set A006 01 This setting makes the O2 input unipolar only A006 A005 AT ExternalFrequency Command Input Trim...

Page 199: ...h as using a 5V input signal Bipolar Voltage Input The 10 0 10V voltage input circuit uses terminals L and O2 Attach the cable s shield wire to terminal L on the inverter only Maintain the voltage within specifications Only apply a negative voltage if this input is configured for bipolar use Current Input The current input circuit uses terminals OI and L The current comes from a sourcing type tran...

Page 200: ...th FM signal type The following table lists the configurations for terminal FM Use function C027 to configure Note 1 Display substitutes only during sensorless vector control 0Hz domain sensorless vector control and vector control PWM Signal Type The pulse width modulated signal at terminal FM is primarily designed for driving a moving coil meter The pulse width modulated signal is automatically a...

Page 201: ...ion However you may also wish to smooth the PWM signal at the FM terminal and convert it to an analog signal The FM terminal will then generate a relatively stable DC analog voltage that represents the output value To do this use the circuit shown to the right Note the output impedance of the circuit is at least 82kΩ so the monitoring device needs an input impedance of 1MΩ or greater Otherwise the...

Page 202: ...with feedback The analog signals may need some adjustment for gain or offset to compensate for variances in the system For example the signals may drive a panel meter and require a full scale gain adjustment The table below lists the function codes and their descriptions The AM and AMI terminals have separate gain and offset adjustments Note the default values Func Terminal Code Description Full S...

Page 203: ...daptive tuning The adaptive tuning parameters use the auto tuning procedure s results as starting values Then each time the motor runs normally in your application the inverter tunes the parameters again to match the motor This compensates for temperature changes etc further optimizing the values The following table lists the parameters associated with motor constant settings Function H002 selects...

Page 204: ...e available from the motor manufacturer you can enter them directly The available motor constant parameters storage locations depend on the motor constant set 1st 2nd or 3rd according to the following table H031 Auto tuned constant R2 1st motor 0 000 65 53 Units ohms H032 Auto tuned constant L 1st motor 0 00 655 3 Units mH H033 Auto tuned constant Io 1st motor 0 00 655 3 Units A H034 Auto tuned co...

Page 205: ...e inverter to use 2nd and 3rd motor data during an auto tuning procedure Please read the following Warning before running the auto tuning procedure on the next page WARNING You may need to disconnect the load from the motor before performing auto tuning The inverter runs the motor forward and backward for several seconds without regard to load movement limits Func Name Range Notes H001 Auto tuning...

Page 206: ...rfere with the motor rotating freely d Disconnect any mechanical load from the motor The torque during auto tuning is not enough to move some loads e If the motor is part of a mechanism with limited travel such as lead screw or elevator select H001 01 so that the auto tuning will not cause motor rotation 6 Note that even when you select H001 01 for no rotation sometimes the motor will rotate 7 Whe...

Page 207: ...alid only for the 1st motor data do not use 2nd or 3rd motor data settings 3 The adaptive auto tuning sequence actually begins as the motor decelerates to a stop from a Run command you initiate However the sequence still continues for five 5 more seconds Giving another Run command during this 5 second time period will halt the adaptive auto tuning It will resume the next time the motor runs and de...

Page 208: ...following formula and the value of the actual motor torque limit is calculated by the formula Do not set a value in B041 to B044 that results in an actual torque greater than 200 or you risk motor failure For example suppose you have a 0 75kW inverter and a 0 4kW motor The torque limit setting value that is for T 200 is set entered as 106 shown by the following formula Operation Status Symptom Adj...

Page 209: ...lates the ideal output frequency to minimize the loop error This means we no longer command the inverter to run at a particular frequency but we specify the ideal value for the process variable That ideal value is called the setpoint and is specified in the units of the external process variable For a pump application it may be gallons minute or it could be air velocity or temperature for an HVAC ...

Page 210: ...inery that must maintain a fixed position reference between its axes Inverter Configuration for Multiple Motor Types Some equipment manufacturers may have a single type of machine that has to support three different motor types and only one motor will be connected at a time For example an OEM may sell basically the same machine to the US market and the European market Some reasons why the OEM need...

Page 211: ...cy transition point A095 A295 Dec1 to Dec2 frequency transition point A096 A296 Level of electronic thermal setting B012 B212 B312 Select electronic thermal characteristic B013 B213 B313 Torque boost method selection A041 A241 Manual torque boost value A042 A242 Manual torque boost frequency adjustment A043 A243 A343 V F characteristic curve selection A044 A244 A344 Base frequency setting A003 A20...

Page 212: ......

Page 213: ...Inverter System Accessories In This Chapter page Introduction 2 Component Descriptions 3 Dynamic Braking 6 5 ...

Page 214: ...verter accessory comes with its own printed instruction manual Please refer to those manuals for complete installation details This chapter gives only an overview of these optional system devices For more infor mation on Hitachi inverter system accessories please contact your Hitachi sales office or distributor Name Part No Series See page Europe Japan USA AC reactor input side ALI xxx HRL x 5 3 R...

Page 215: ... 3 An installed phase advance power factor correction capacitor opens and closes Where these conditions exist or when the connected equipment must be highly reliable install an AC reactor between the power supply and the inverter Also where the effects of an indirect lightning strike is possible install a lightning conductor Example calculation VRS 205V VST 203V VTR 197V where VRS is R S line volt...

Page 216: ...ive Europe and C TICK Austra lia See CE EMC Installation Guidelines on page D 2 WARNING The EMI filter has high internal leakage current from power wiring to the chassis Therefore connect the chassis ground of the EMI filter before making the power connections to avoid danger of shock or injury Ferrite Core To meet EMC Class B limit an optional ferrite core FC Hx must be inserted between the NF CE...

Page 217: ...ls as described in Chapter 4 For more information refer to the SJ FB manual The SJ DG Digital Input Card installs in the inverter s expansion bay This card accepts up to eight digital input signals in addition to the intel ligent inputs on the inverter s control terminal connector All wiring associated with card connects to its PWB connectors as shown The SJ DN DeviceNet Interface Card not shown i...

Page 218: ...mponent of a braking resistor assem bly which includes an integral thermal fuse and thermally activated alarm relay for safety However be careful to avoid overheating its resis tor The thermal fuse and thermal relay are safeguards for extreme condi tions but the inverter can maintain braking usage in a safe zone Dynamic Braking Usage Ratio The inverter controls braking via a duty cycle method perc...

Page 219: ...it Braking Torque 60Hz External Resistance Ohms Braking Torque 60Hz Minimum Resistance Ohms Max Braking Duty Cycle 200V SJ300 004LFU 1 2 Built in 50 50 200 50 10 150 SJ300 007LFU 1 Built in 50 50 200 50 10 150 SJ300 015LFU 2 Built in 50 35 200 35 10 100 SJ300 022LFU 3 Built in 20 35 160 35 10 100 SJ300 037LFU 5 Built in 20 35 100 35 10 100 SJ300 055LFU 7 5 Built in 20 17 80 17 10 50 SJ300 075LFU 1...

Page 220: ...s Max Braking Duty Cycle Minimum Resistance 100 Braking Duty Cycle Ohms 200V 150LFU 20 10 BRD E2 N 17 10 46 10 BRD E2 30K 4 20 6 185LFU 25 10 BRD E2 N 17 10 46 10 BRD E2 30K 4 20 6 220LFU 30 10 BRD E2 N 17 10 46 10 BRD E2 30K 4 20 6 300LFU 40 10 BRD E2 30K 2 20 6 10 BRD E2 55K 2 20 4 370LFU 50 10 BRD E2 55K 2 20 4 450LFU 60 10 BRD E2 55K 2 20 4 550LFU 75 10 BRD E2 55K 2 20 4 400V 150HFU HFE 20 10 ...

Page 221: ... Ohms Total Watts Max Duty Cycle Type qty Total Ohms Total Watts Max Duty Cycle Type qty Total Ohms Total Watts Max Duty Cycle 004LFU 120 3 50 120 1 5 300 1 50 300 7 5 HRB1 50 400 10 200 007LFU 120 3 50 120 1 5 300 1 50 300 7 5 HRB1 50 400 10 200 015LFU 120 4 35 120 1 0 400 1 35 400 7 5 HRB2 35 600 10 200 022LFU 120 4 35 120 1 0 400 1 35 400 7 5 HRB2 35 600 10 160 037LFU 120 4 35 120 1 0 400 1 35 ...

Page 222: ...RB3 x 2 parallel 8 5 2400 20 110 HRB3 x 3 parallel 5 7 3600 20 150 HRB3 x 4 parallel 4 3 4800 20 200 185LFU BRD E2 HRB1 50 400 10 25 HRB2 35 600 10 30 HRB3 17 1200 10 50 BRD E2 30K HRB3 x 2 parallel 8 5 2400 20 90 HRB3 x 3 parallel 5 7 3600 20 130 HRB3 x 4 parallel 4 3 4800 20 170 220LFU BRD E2 HRB1 50 400 10 25 HRB2 35 600 10 30 HRB3 17 1200 10 45 BRD E2 30K HRB3 x 2 parallel 8 5 2400 20 80 HRB3 ...

Page 223: ...ax Duty Cycle Braking Unit HRB3 x 6 3 parallel x 2 series Inverter Example configuration 400V Class Braking Unit Dynamic Braking Resistor Selection Max Braking Torque Model Number SJ300 Type Type x quantity Series Parallel Total Ohms Total Watts Max Duty Cycle 150HFU HFE BRD EZ2 HRB1 x 2 series 100 800 10 40 HRB2 x 2 series 70 1200 10 60 HRB3 x 2 series 34 2400 10 110 BRD EZ2 30K HRB3 x 4 2 parall...

Page 224: ...0 10 60 HRB3 x 6 3 parallel x 2 series 11 3 7200 10 100 750HFU HFE BRD EZ2 55K HRB3 x 4 2 parallel x 2 series 17 4800 10 45 HRB3 x 6 3 parallel x 2 series 11 3 7200 10 70 900HFU HFE BRD EZ2 55K HRB3 x 4 2 parallel x 2 series 17 4800 10 40 HRB3 x 6 3 parallel x 2 series 11 3 7200 10 60 1100HFU HFE BRD EZ2 55K HRB3 x 4 2 parallel x 2 series 17 4800 10 30 HRB3 x 6 3 parallel x 2 series 11 3 7200 10 5...

Page 225: ...Troubleshooting and Maintenance In This Chapter page Troubleshooting 2 Monitoring Trip Events History Conditions 5 Restoring Factory Default Settings 9 Maintenance and Inspection 10 Warranty 18 6 ...

Page 226: ...here is a danger of electric shock and or injury to personnel WARNING Never remove connectors by pulling on its wire leads wires for cooling fan and logic P C board Otherwise there is danger of fire due to wire breakage and or injury to personnel General Precau tions and Notes Always keep the unit clean so that dust or other foreign matter does not enter the inverter Take special care to avoid bre...

Page 227: ...the FW terminal or RV connected to P24 via switch etc Verify the terminal functions for C001 C008 are correct Turn ON Run command enable Supply 24V to FW or RV terminal if configured Has the frequency setting for F001 been set greater than zero Are the control circuit terminals H O and L connected to the potenti ometer Set the parameter for F001 to a safe non zero value If the potentiometer is the...

Page 228: ...e motor capacity both inverter and motor Fix power supply problem Change the output frequency slightly or use the jump frequency setting to skip the problem frequency The RPM of the motor does not match the inverter output frequency setting Is the maximum frequency setting A004 correct Does the monitor function D001 display the expected output frequency Verify the V F settings match motor specific...

Page 229: ...le E07 2 means Error 7 occurred and the inverter status was condi tion 2 when the error occurred Error Codes An error code will appear on the display automatically when a fault causes the inverter to trip The following table lists the cause associated with the error Run Stop Fault Trip Fault RUN STOP RESET STOP RESET Status Codes Inverter Status Status Codes Inverter Status 0 Reset 5 Run Command a...

Page 230: ... turns OFF its output to the motor E12 External trip A signal on an intelligent input terminal config ured as EXT has occurred The inverter trips and turns OFF the output to the motor E13 USP When the Unattended Start Protection USP is enabled an error occurred when power is applied while a Run signal is present The inverter trips and does not go into Run Mode until the error is cleared E14 Ground...

Page 231: ...e output E36 Brake error When the inverter releases the brake and cannot detect whether the external brake is ON or OFF within the waiting time set by parameter B124 the inverter trips and turns OFF the output to the motor Under voltage brownout with output shutoff Due to low input voltage the inverter turns its output OFF and tries to restart If it fails to restart then the alarm trips to record ...

Page 232: ... with D En 1 to En 5 Each error shifts D081 D085 to D082 D086 and writes the new error to D081 The following Monitor Menu map shows how to access the error codes When fault s exist you can review their details by first selecting the proper function D081 is most recent and D086 is the oldest 1 Error Code Error exists Output frequency at trip point Motor current at trip point DC bus voltage at trip ...

Page 233: ... Country code for initializa tion selected 7 Press the key Initialization function selected 8 Press the key 00 initialization disabled clear trip history only 9 Press the key 01 enable initialization 10 Press the key Initialization now enabled to restore all defaults 11 Press and hold the and keys together and immediately press and hold the key Do not release these keys yet First part of special k...

Page 234: ...verter terminals L1 L2 L3 200V class 200 to 240V 50 60 Hz 400V class 380 to 460V 50 60 Hz Main circuit Ground Insulation Adequate resistance Megger test 500VDC reading of 5M ohms or greater see next section for test details Mounting No loose screws Torque wrench M3 0 5 0 6 Nm M4 0 98 1 3 Nm M5 1 5 2 0 Nm Components Overheating Thermal trip events No trip events Housing Dirt dust Visual Vacuum dust...

Page 235: ...rd beside the power terminals 5 Use a bare wire and short terminals R S T PD P N RB U V and W together as shown in the diagram 6 Connect the megger to the inverter Earth GND and to the shorted power terminals as shown Then perform the megger test at 500 VDC and verify 5MΩ or greater resistance 7 After completing the test disconnect the megger from the inverter 8 Reconnect the jumper at connector J...

Page 236: ...d in higher ambient temperatures as the graph below demonstrates Be sure to keep the ambient temperature at acceptable levels and perform maintenance inspections on the fan heat sink and other components If the inverter is installed on a cabinet the ambient temperature is the temperature inside the cabinet Part description Symbol Quantity Notes Used Spare Cooling fan FAN 1 2 3 depends on model 1 o...

Page 237: ...ed at least 5 minutes before accessing the terminals or screws Be sure the charge lamp is extinguished Otherwise there is the danger of electrocution to personnel 2 The capacitor bank assembly is locked into the inverter via two screws that also make the electrical connection to the internal DC bus These two screws are accessible just below the power terminals as shown to the right 3 Grasp the cap...

Page 238: ...ws which will allow the front panel to hinge upward and unfasten from the unit 2 After removing all front panel pieces locate the thumb latches in the top of the inverter housing Grasp and push the releases inward as shown to the right and gently pull upward to remove the fan assembly CAUTION Remove the fan assembly carefully since it is attached to the unit via connecting wires 3 After unfastenin...

Page 239: ...n of measurement Measuring instrument Notes Reference Value Supply voltage E1 ER across L1 and L2 ES across L2 and L3 ET across L3 and L1 Moving coil type voltmeter or recti fier type voltmeter Fundamental wave effective value Commercial supply voltage 200V class 200 240V 50 60 Hz 400V class 380 460V 50 60 Hz Supply current I1 Ir L1 Is L2 It L3 Moving coil type ammeter Total effective value Supply...

Page 240: ...er output semiconductors have some leakage and no load measurements produce misleading results So we highly recommend using the following circuits to measure voltage for performing the equipment inspections HIGH VOLTAGE Be careful not to touch wiring or connector terminals when working with the inverters and taking measurements Be sure to place the measurement circuitry above in an insulated housi...

Page 241: ...d a significance difference a problem may exist NOTE Before measuring the voltage between P and N with the DC current range confirm that the smoothing capacitor is discharged fully then execute the tests Circuit Type DVM Probe Measured Value Converter D1 R PD Non conducting PD R Conducting D2 S PD Non conducting PD S Conducting D3 T PD Non conducting PD T Conducting D4 R N Conducting N R Non condu...

Page 242: ...ses even within the warranty period shall be charged to the purchaser a Malfunction or damage caused by mis operation or modification or improper repair b Malfunction or damage caused by a drop after purchase and transportation c Malfunction or damage caused by fire earthquake flood lightning abnormal input voltage contamination or other natural disasters 2 When service is required for the product...

Page 243: ...Glossary and Bibliography In This Appendix page Glossary 2 Bibliography 6 A ...

Page 244: ...uce to overcome the static friction of a load in order to start the load moving Carrier Frequency The frequency of the constant periodic switching waveform that the inverter modulates to generate the AC output to the motor See also PWM CE A regulatory agency for governing the performance of electronic products in Europe Drive installations designed to have CE approval must have particular filter s...

Page 245: ...low the motor and load to coast to a stop or a mechanical brake may intervene and shorten the deceleration time Frequency Setting While frequency has a broad meaning in electronics it typically refers to motor speed for variable frequency drives inverters This is because the output frequency of the inverter is variable and is proportional to the attained motor speed For example a motor with a base...

Page 246: ...al Electric Manufacturer s Association NEMA Codes are a published series of device ratings standards Industry uses these to evaluate or compare the performance of devices made by various manufacturers to a known standard Open collector Outputs A common logic type discrete output that uses an NPN transistor that acts as a switch to a power supply common usually ground The transistor s collector is ...

Page 247: ...sed in variable frequency drives to rotate the force vector in the motor without the use of a shaft position sensor angular Benefits include an increase in torque at the lowest speed and the cost savings from the lack of a shaft position sensor Setpoint SP The setpoint is the desired value of a process variable of interest See also Process Variable PV and PID Loop Single phase Power An AC power so...

Page 248: ...weight applied at that distance Units are usually given as pound feet ounce inches or Newton meters Transistor A solid state three terminal device that provides amplification of signals and can be used for switching and control While transistors have a linear operating range inverters use them as high powered switches Recent developments in power semiconductors have produced transis tors capable o...

Page 249: ...Serial Communications In This Appendix page Introduction 2 Communications Protocol 5 Communications Reference Information 17 B ...

Page 250: ...ollowing table Item Specifications User selectable Transmission speed 2400 4800 9600 19200 bps Communication modes Half duplex one device transmits at a time Synchronization Direct current transmission Character code ASCII codes LSB placement Transmits LSB first Electrical interface RS485 differential transceiver Data bits 7 or 8 bits Parity None even odd Stop bits 1 or 2 bits Start convention One...

Page 251: ...nation resistors that become part of the circuit when you add a jumper as shown TIP Each slave device on the serial network must have a unique node address set by parame ter C072 If this is a new application we recommend connecting one new device at a time and checking the communications after each addition SP SN RP SN Serial Communications Connector Send receive Positive Send receive Negative Ter...

Page 252: ...ta command source 02 Digital operator 03 RS485 connector 04 Expansion card 1 05 Expansion card 2 C071 Baud rate 02 Loop back test 03 2400 bps 04 4800 bps 05 9600 bps 06 19200 bps C072 Node address 1 to 32 FF 1 to 32 Node or station address unique to each inverter or device FF Automatic broadcast to all nodes on transmit allowed only on certain commands refer to each command description in this app...

Page 253: ...tion mode parameter B084 to 01 initializes parameters only or 02 initializes param eters and clears the trip history Command Code Description User selectable 00 Forward Reverse Stop command 01 Setting of frequency in standard profile 02 Setting of intelligent terminal state 03 Read all monitor data block read 04 Read inverter status 05 Read trip history 06 Read a single parameter value 07 Write a ...

Page 254: ...z Element Description Size Value STX Control code STart of TeXt 1 byte STX 0x02 Node Node station address of inverter 2 bytes 01 to 32 and FF broadcast to all nodes Command Transmission command 2 bytes 00 Data Transmission data 1 byte 00 Stop command 01 Forward command 02 Reverse command BCC Block check sum code 2 bytes Exclusive OR of Node Command and Data CR Control code carriage return 1 byte C...

Page 255: ...tion 0000000040000000 0000000000000080 DB Dynamic braking 0000000080000000 OPE Force from operator terminal 0000000000000100 SET set 2nd motor 0000000100000000 SF1 Multi speed bit level 0000000000000200 2CH 2 stage adjustable speed 0000000200000000 SF2 Multi speed bit level 0000000000000400 0000000400000000 SF3 Multi speed bit level 0000000000000800 FRS Free run stop 0000000800000000 SF4 Multi spe...

Page 256: ...0 30 30 30 30 30 30 68 30 35 0D 0x0000000000000001 0x0000000000000004 0x0000000000000008 0x000000000000000D Sum the three data strings Element Description Size Value STX Control code STart of TeXt 1 byte STX 0x02 Node Node station address of inverter 2 bytes 01 to 32 Command Transmission command 2 bytes 03 BCC Block check sum code 2 bytes Exclusive OR of Node Command and Data CR Control code carri...

Page 257: ... monitor 100 5 Intelligent input monitor 6 Intelligent output monitor 7 Frequency converting monitor 100 8 Output torque monitor 1 9 Output voltage monitor V 10 10 Electric power monitor kW 10 11 Reserved 12 Run Mode time monitor hours 1 13 Power ON time monitor hours 1 Terminal Monitor Item Data FW Forward input 00000001 1 Input 1 00000002 2 Input 2 00000004 3 Input 3 00000008 4 Input 4 00000010 ...

Page 258: ...arriage return 1 byte CR 0x0D Element Description Size Value STX Control code STart of TeXt 1 byte STX 0x02 Node Node station address of inverter 2 bytes 01 to 32 Data Transmission data 8 bytes see next table BCC Block check sum code 2 bytes Exclusive OR of Node Command and Data CR Control code carriage return 1 byte CR 0x0D Code Status A Definition Status B Definition Status C Definition 00 Initi...

Page 259: ...ess of inverter 2 bytes 01 to 32 Command Transmission command 2 bytes 05 BCC Block check sum code 2 bytes Exclusive OR of Node Command and Data CR Control code carriage return 1 byte CR 0x0D Element Description Size Value STX Control code STart of TeXt 1 byte STX 0x02 Node Node station address of inverter 2 bytes 01 to 32 Data Transmission data 440 bytes see next table BCC Block check sum code 2 b...

Page 260: ...3 On running Constant speed 04 On free run stop On acceleration 05 On jog On 0 Hz running 06 On dynamic braking On running 07 On retry On dynamic braking 08 On trip On overload restriction 09 On under voltage Bit Status B Definition Error Code 0 Ground fault E14 1 IGBT error U phase E30 2 Under voltage error E09 3 Over voltage protection E07 4 Thermal trip E21 5 IGBT error V phase E30 6 IGBT error...

Page 261: ...ol code carriage return 1 byte CR 0x0D Element Description Size Value STX Control code STart of TeXt 1 byte STX 0x02 Node Node station address of inverter 2 bytes 01 to 32 ACK Control code ACKnowledge 1 byte ACK 0x06 Data Parameter value 8 bytes Value of parameter times ten returned as ASCII char code except for H003 and H203 see table below BCC Block check sum code 2 bytes Exclusive OR of Node Co...

Page 262: ...es 01 to 32 and FF broadcast to all nodes Command Transmission command 2 bytes 07 Parameter Function code of parameter 4 bytes F002 A001 B001 C001 H003 P001 Data Transmission data 8 bytes Value of parameter times ten as ASCII char code except for H003 and H203 see table below BCC Block check sum code 2 bytes Exclusive OR of Node Command and Data CR Control code carriage return 1 byte CR 0x0D Code ...

Page 263: ... bytes 01 to 32 and FF broadcast to all nodes Command Transmission command 2 bytes 08 BCC Block check sum code 2 bytes Exclusive OR of Node Command and Data CR Control code carriage return 1 byte CR 0x0D STX Node Command BCC CR Frame format Element Description Size Value STX Control code STart of TeXt 1 byte STX 0x02 Node Node station address of inverter 2 bytes 01 to 32 Command Transmission comma...

Page 264: ...lue STX Control code STart of TeXt 1 byte STX 0x02 Node Node station address of inverter 2 bytes 01 to 32 and FF broadcast to all nodes Command Transmission command 2 bytes 0A BCC Block check sum code 2 bytes Exclusive OR of Node Command and Data CR Control code carriage return 1 byte CR 0x0D STX Node Command BCC CR Frame format Element Description Size Value STX Control code STart of TeXt 1 byte ...

Page 265: ... 1 byte ACK 0x06 BCC Block check sum code 2 bytes Exclusive OR of Node and ACK CR Control code carriage return 1 byte CR 0x0D STX Node ACK BCC CR Frame format Element Description Size Value STX Control code STart of TeXt 1 byte STX 0x02 Node Node station address of inverter 2 bytes 01 to 32 NAK Control code Negative ACKnowledge 1 byte NAK 0x15 Error code Code representing error type 2 bytes See ne...

Page 266: ... result of their XOR result is then used in an XOR operation with the third byte and so on For this example the BCC calculation is shown below ASCII Code Table The table below shows only the ASCII codes used for function codes and parameter data STX Node Command Data BCC CR Frame format ASCII Code 0x 02 0x 30 31 0x 30 31 0x 30 30 30 35 30 30 0x 30 35 0x 0D 0 1 0 1 0 0 0 5 0 0 0 Data bytes 3 0 3 0 ...

Page 267: ...simultaneous transmitting and receiving 2 Use the front panel keypad to navigate to parameter C071 Communication Speed Selection Change parameter C071 02 and press Store Value 02 is the Test option Now the inverter is ready to conduct the loopback test 3 Turn the inverter power OFF and then ON again Observe the keypad display and compare to the results shown below 4 Press the Stop Rest button on t...

Page 268: ......

Page 269: ...Drive Parameter Settings Tables In This Appendix page Introduction 2 Parameter Settings for Keypad Entry 2 C ...

Page 270: ...e been edited in order to help in troubleshooting or recovery from a loss of parameter data Main Profile Parameters This information is printed on the specification label located on the right side of the inverter Inverter model MFG No SJ300 F Group Parameters Default Setting User Setting Func Code Name FE Europe FU U S FR Japan F001 Output frequency setting 0 00 0 00 0 00 F002 Acceleration 1 time ...

Page 271: ...uency 0 00 0 00 0 00 A012 O L input active range end frequency 0 00 0 00 0 00 A013 O L input active range start voltage 0 0 0 A014 O L input active range end voltage 100 100 100 A015 O L input start frequency enable 01 01 01 A016 External frequency filter time const 8 8 8 A019 Multi speed operation selection 00 00 00 A020 Multi speed frequency setting 0 00 0 00 0 00 A220 Multi speed frequency sett...

Page 272: ... Manual torque boost value 2nd motor 1 0 1 0 1 0 A342 Manual torque boost value 3rd motor 1 0 1 0 1 0 A43 Manual torque boost frequency adjustment 5 0 5 0 5 0 A243 Manual torque boost frequency adjustment 2nd motor 5 0 5 0 5 0 A343 Manual torque boost frequency adjustment 3rd motor 5 0 5 0 5 0 A44 V F characteristic curve selection 1st motor 00 00 00 A244 V F characteristic curve selection 2nd mot...

Page 273: ...eration stop frequency setting 0 00 0 00 0 00 A070 Acceleration stop time frequency setting 0 0 0 0 0 0 A071 PID Function Enable 00 00 00 A072 PID proportional gain 1 0 1 0 1 0 A073 PID integral time constant 1 0 1 0 1 0 A074 PID derivative gain 0 0 0 0 0 0 A075 PV scale conversion 1 00 1 00 1 00 A076 PV source setting 00 00 00 A081 AVR function select 00 00 00 A082 AVR voltage select 230 400 230 ...

Page 274: ... curve selection 00 00 00 A098 Deceleration curve setting 00 00 00 A101 OI L input active range start frequency 0 00 0 00 0 00 A102 OI L input active range end frequency 0 00 0 00 0 00 A103 OI L input active range start current 20 20 20 A104 OI L input active range end current 100 100 100 A105 OI L input start frequency enable 01 01 01 A111 O2 L input active range start frequency 0 00 0 00 0 00 A1...

Page 275: ...erter from current output 2nd motor Rated current for each inverter Rated current for each inverter Rated current for each inverter B312 Electronic thermal setting calcu lated within the inverter from current output 3rd motor Rated current for each inverter Rated current for each inverter Rated current for each inverter B013 Electronic thermal characteristic 01 01 00 B213 Electronic thermal charac...

Page 276: ...rse regenerat ing in 4 quadrant mode 150 150 150 B043 Torque limit 3 reverse driving in 4 quadrant mode 150 150 150 B044 Torque limit 4 forward regenerat ing in 4 quadrant mode 150 150 150 B045 Torque limit LADSTOP enable 00 00 00 B046 Reverse Run protection enable 00 00 00 B050 Controller deceleration and stop on power loss 00 00 00 B051 DC bus voltage trigger level during power loss 0 0 0 0 0 0 ...

Page 277: ... setting V f frequency 2 0 0 0 B103 Free setting V f voltage 2 0 0 0 0 0 0 B104 Free setting V f frequency 3 0 0 0 B105 Free setting V f voltage 3 0 0 0 0 0 0 B106 Free setting V f frequency 4 0 0 0 B107 Free setting V f voltage 4 0 0 0 0 0 0 B108 Free setting V f frequency 5 0 0 0 B109 Free setting V f voltage 5 0 0 0 0 0 0 B110 Free setting V f frequency 6 0 0 0 B111 Free setting V f voltage 6 0...

Page 278: ...006 Terminal 6 function 03 13 03 C007 Terminal 7 function 02 02 02 C008 Terminal 8 function 01 01 01 C011 Terminal 1 active state 00 00 00 C012 Terminal 2 active state 00 00 00 C013 Terminal 3 active state 00 00 00 C014 Terminal 4 active state 00 00 00 C015 Terminal 5 active state 00 00 00 C016 Terminal 6 active state 00 01 00 C017 Terminal 7 active state 00 00 00 C018 Terminal 8 active state 00 0...

Page 279: ...ncy arrival setting for deceleration 2 0 00 0 00 0 00 C055 Over torque forward driving level setting 100 100 100 C056 Over torque reverse regenerating level setting 100 100 100 C057 Over torque reverse driving level setting 100 100 100 C058 Over torque forward regenerating level setting 100 100 100 C061 Electronic thermal warning level setting 80 80 80 C062 Alarm code output 00 00 00 C063 Zero spe...

Page 280: ...091 Debug mode enable 00 00 00 Do not edit C101 Up Down memory mode selection 00 00 00 C102 Reset mode selection 00 00 00 C103 Restart mode after reset 00 00 00 C111 Overload setting 2 Rated current for each inverter model Rated current for each inverter model Rated current for each inverter model C121 O input zero calibration Factory set Factory set Factory set C122 OI input zero calibration Fact...

Page 281: ...nverter rating H021 Motor constant R2 1st motor According to inverter rating According to inverter rating According to inverter rating H221 Motor constant R2 2nd motor According to inverter rating According to inverter rating According to inverter rating H022 Motor constant L 1st motor According to inverter rating According to inverter rating According to inverter rating H222 Motor constant L 2nd ...

Page 282: ...034 Auto constant J 1st motor According to inverter rating According to inverter rating According to inverter rating H234 Auto constant J 2nd motor According to inverter rating According to inverter rating According to inverter rating H050 PI proportional gain for 1st motor 100 0 100 0 100 0 H250 PI proportional gain for 2nd motor 100 0 100 0 100 0 H051 PI integral gain for 1st motor 100 0 100 0 1...

Page 283: ...ompletion range setting 5 5 5 P018 Home search completion delay time setting 0 00 0 00 0 00 P019 Electronic gear set position selection 00 00 00 P020 Electronic gear ratio numerator setting 1 1 1 P021 Electronic gear ratio denominator setting 1 1 1 P022 Feed forward gain setting 0 00 0 00 0 00 P023 Position loop gain setting 0 50 0 50 0 50 P025 Temperature compensation thermistor enable 00 00 00 P...

Page 284: ...01 01 P Group Parameters Default Setting User Setting Func Code Name FE Europe FU U S FR Japan P Group Parameters Default Setting User Setting Func Code Name FE Europe FU U S FR Japan U001 User selected function no disabled or use any of the functions D001 to P049 no no no U002 no no no U003 no no no U004 no no no U005 no no no U006 no no no U007 no no no U008 no no no U009 no no no U010 no no no ...

Page 285: ...CE EMC Installation Guidelines In This Appendix page CE EMC Installation Guidelines 2 Hitachi EMC Recommendations 4 D ...

Page 286: ...ntry section of the supervisory controller or host computer The shield conductor of the motor cables always must connected to PE at both ends To achieve a large area contact between shield and PE potential use a PG screw with a metallic shell or use a metallic mounting clip Use only cable with braided tinned copper mesh shield type CY with 85 coverage The shielding continuity should not be broken ...

Page 287: ...lter must be solidly and permanently connected with the ground potential so as to preclude the danger of electric shock upon touching the filter if a fault occurs To achieve a protective ground connection for the filter Ground the filter with a conductor of at least 10 mm2 cross sectional area Connect a second grounding conductor using a separate grounding terminal parallel to the protective condu...

Page 288: ...ss Frequency variation 4 or less Voltage distortion THD 10 or less 2 Installation measure Use a filter designed for SJ300 inverter 3 Wiring Shielded wire screened cable is required for motor wiring and the length must be less than 50 meters The carrier frequency setting must be less than 5 kHz to satisfy EMC requirements Separate the power input and motor wiring from the signal process circuit wir...

Page 289: ...se frequency 2 26 A 2 Bibliography A 6 Block check code B 18 Brake control external 3 46 4 39 4 58 Braking 1 15 dynamic 5 6 Braking resistor 2 5 A 2 Braking resistor selection 5 7 5 9 Braking unit 2 5 Braking unit selection 5 8 Braking dynamic 1 18 Break away torque A 2 C C Group functions 3 47 Capacitor life curve 6 12 Capacitor replacement 6 13 Carrier frequency 3 41 A 2 Catching a spinning moto...

Page 290: ... 16 Energy savings mode 3 23 Error PID loop 4 47 A 3 Error codes programming 3 68 trip events 6 5 Event clearing 4 27 Expansion bay 2 4 Expansion card functions 3 65 Expansion cards digital input 5 5 encoder feedback 5 5 input signals 4 41 output signals 4 58 External brake control 4 39 4 58 External trip 4 21 F F Group functions 3 8 Factory settings restoring 6 9 Fan default setting 3 44 Fan outl...

Page 291: ...e reactor A 4 Linear accel decel 3 26 Logic connector 4 9 Logic terminals 3 47 3 53 input wiring examples 4 11 M Main profile parameters 3 8 Maintenance procedures 6 10 Megger test 6 11 Model number convention 1 5 Momentum A 4 Monitor mode 2 25 2 29 2 30 3 4 Monitoring functions 3 6 Motor constants 3 62 4 65 auto tuning 4 67 manual setting of 4 70 Motor load A 4 Motor poles 2 28 Motor selection 1 ...

Page 292: ...ive braking A 5 Regulation A 5 Regulatory agency approvals 1 5 Relay alarm contacts 4 48 Remote control 4 33 Removable components 1 4 Reset function 4 27 Reset Mode 3 61 Restart Mode 3 43 3 61 Retention screws 2 4 Reverse run command 4 12 Reverse torque A 5 Reverse U shape accel decel 3 26 Rotor A 5 Run command 4 12 Run mode 2 30 3 5 Run signal 4 43 Running the motor 2 29 Run time edits 3 5 3 36 4...

Page 293: ...ory 6 8 monitoring 6 5 Trip history 6 8 Trip mode 4 27 Troubleshooting tips 6 3 Two stage accel decel 4 19 U U Group functions 3 67 UL instructions xii Unattended start protection 4 22 Under voltage signal 4 51 Under voltage trip 3 29 Unpacking 2 2 Up Down functions 4 33 User selectable menu functions 3 67 U shape accel decel 3 26 V V f control 3 14 V f control setting 3 45 V f free setting 3 15 V...

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