Hitachi RAC-112SQB Installation Manual Download Page 16

16 

5. Test Run and Handover 

 

5-1 Test Run

 

 

Precautions for Test Running 

1)

 

Check insulation impedance between electrical terminals and earth with a 500V insulation tester. Impedance must be over 1M

Re-check insulation impedance if it is below 1M

2)

 

Make sure the interceptor valve of the outdoor unit is fully open before test run. 

3)

 

As the main switch is open phase, the alarm code on the remote control is “05” when operating the unit. Check power supply and related 
equipment. 

4)

 

Check if the oil heater is operating. 

5)

 

Connect to the power supply for at least 12 hours before test run. 

6)

 

When operating the cooling function, room temperature must be over DB21.5ºC and WB16ºC, and outdoor temperature over DB0ºC.   

7)

 

Connect the pressure meter according to the piping precautions (p.9) when releasing pressure from the pipe union. 

 
 

compressor is stagnant. The ELCB will trip when insulation impedance is below 1M

. Re-check to verify the following: 

Verification contents 

 

Disconnect the compressor from power supply and measure the insulation impedance of compressor. When impedance is below 
1M

, other electrical parts may be poorly insulated. 

Note: When re-connecting the compressor cables, make sure flag terminals are securely locked. Adjust terminal clamping pressure 
with a pair of clamps before inserting and locking on the terminal block. 

① 

Press the 

Run/Stop

 and 

CHECK

 buttons on the remote control at the same time for 3 seconds or longer. 

“Test Run” and “Connected No. of Indoor Units” will be shown on the LCD display. When multiple units are connected, check the 
total number of connected indoor units. If the number of connected units shown on the LCD display is smaller than the actual 
number of connected units, check if there is poor wiring. Then, press the 

Run/Stop

 again to set the desired operation model. 

② 

Press the 

Run/Stop

 button 

The operation indicator illuminates and operation starts. The program will shut down the unit after 2 hours automatically. On the 
LCD display, the information reads: “TIMER OFF” “2 H”. Although temperature adjustment is disabled after test run in “

”, the 

protective device is effective during unit operation.   

③ 

Press the 

LOUVER

 button on indoor units equipped with the auto swing function to verify the deflector response. Press the 

LOUVER 

button again to stop the deflector. 

 

 

 

 

Please look up the error, its cause, and troubleshooting in p. 19. Contact a service technician for help if the situation persists. 
When the operation light blinks every 2 seconds repeatedly, this means there is a signal transfer error between the indoor unit and 
the remote control (wires are loosened or disconnected, broken; incorrect wiring, etc.). 

y

 

A giggle sound also comes out from the mechanical chamber of the outdoor unit after compressor start and stop or defrosting 
start and stop. This is because of the pressure difference inside the pipes. It is normal and not a problem. 

 

 

About Insulation Impedance 

Abnormality 
Occurred 

Setting Temperature

Content of Abnormality 

(Alarm Code) 

Abnormality 
Indoor Unit NO. 

Abnormality Indoor 
Unit Refrigerant 
Cycle

 

(Display in sequence)

Unit Type (Unit Code)

Total Number of Indoor Units That The 
Same Refrigerant System With The 
Abnormal Indoor Unit. 

 

Setting Timer Part of The Display

 

Setting Temperature Part of The Display

 

If the EL

CB

 trips, check if the rated capacity of the EL

CB

 meets the requirements as shown in p. 14. 

Use ELCBs for inverters (<30mA) or high-sensitivity ELCBs (trip time<0.1 second). 

y

 

When there is a giggle sound coming out from the mechanical chamber of the outdoor unit after 

installa

tion, it is the activation 

sound of the electronic valve. It is normal and not a problem. 

1)

 

Test run

 after completing indoor unit installation before handing over to the customer. Follow the 

steps below to run test and verify if there are abnormalities. 

④ 

Test Run will end in two hours (automatically) or by pressing the 

Run/Stop

 again. When the protective device activates after an 

abnormality occurs, the operation light on the remote control will blink to alert an “abnormality” has occurred, and the error code 
will appear on the temperature display section on the remote control at the same time. 

y

 

Display change on the temperature and timer display sections: 

 

Impedance measured with the 500V insulation tester must be over 1M

. Re-check insulation impedance if it is below 1M

 

During 

test run

 or after disconnecting from the power supply for a long time, insulation impedance reduces, as refrigerant in the 

 

When the insulation impedance of compressor is below 1M

, remove wires connecting the compressor and the inverter 

mainboard before 

installation

. Measure insulation impedance again after 

installing

 the oil heater for three hours. If impedance 

is normal, there is no problem with the compressor. Otherwise, there may be a compressor problem. 
(Extend 

installation

 as necessary based on the air condition and refrigerant status in the pipe.) 

Summary of Contents for RAC-112SQB

Page 1: ...or animals directly under the airflow as it is bad for them As light will affect signal receiving of the remote control keep the signal receiver at least one meter away from lights to ensure signal receiving of the wireless remote control Temperature Ranges of Use Condition Function Indoor Unit Air Temperature Outdoor Unit Air Temperature Air conditioning 5ºC DB to 43ºC DB 21ºC DB 15ºC WB to 32ºC ...

Page 2: ...lso always wear leather gloves before handling refrigerant to prevent frostbite of the hand or the body Clean up refrigerant with non flammable non toxic cleaning agents only Use of flammable cleaning agents may cause explosion or fire Ensure adequate ventilation when working in confined spaces to prevent oxygen insufficiency When cleaning agents are exposed to sparks at a high temperature toxic g...

Page 3: ...ench y 2mm larger than the Φ12 7 or Φ15 88 wrenches for use on R410A pipes Not suitable for use on the pipes of currently used refrigerants For locking cap nuts y Φ6 35 and Φ9 53 wrenches can also be used Welder y Weld pipes as instructed flame adjustment welding temperature and choice of welding materials For welding refrigerant pipes Nitrogen y Strictly prevent dust from entry Following the nitr...

Page 4: ...7 0 8 O 0 8 O 0 8 O Φ15 88 1 0 O 1 0 O 1 0 O Φ19 05 1 0 O 1 0 O 1 0 1 2H Φ22 2 1 2 O 1 15 O 1 0 1 2H Φ25 4 1 2 O 1 0 1 2H 1 0 1 2H Φ28 6 1 4 O 1 0 1 2H 1 0 1 2H Φ31 75 1 4 O 1 1 1 2H 1 1 1 2H Φ38 1 1 65 O 1 15 1 2H 1 35 1 2H Connector Selection The wall thickness of connectors elbows and tubing must be changed according to the design pressure change As 1 2H parts cannot be bend or expanded select ...

Page 5: ...PSW3 switches on the mainboard of outdoor unit for three seconds 2 3 Outdoor unit installation 1 Installation space Retain maintenance space for the outdoor unit as shown below unit mm Standalone Standalone Standalone Two or More Units side by side No obstruction above No obstruction on sides and above Obstruction in front of the air outlet Even both sides are clear of obstruction maintain at leas...

Page 6: ... Do not install the unit at locations where strong wind may blow off the roof or wall Secure the unit with steel wire if necessary 2 Add rubber cushions to the four legs of the unit stand 3 The location should be convenient for draining rainwater and condensate from defrosting For good drainage the outdoor unit should be installed in places with draining facilities When installing under roofs wher...

Page 7: ...on A when using this type of anchor bolts Otherwise it will be difficult to remove the pipe cover 5 Securely fix the outdoor unit on the foundation to prevent collapse in a strong wind or an earthquake or noise due to loss of level leaning aside 6 When using ordinary frames whose legs are narrower than the legs of the outdoor unit add a board under the legs of the outdoor unit as shown in the figu...

Page 8: ... When the outdoor unit is higher than the indoor unit 30 30 When the outdoor unit is lower than the indoor unit 20 20 2 Refrigerant pipe size Indoor unit Outdoor unit Capacity Level Refrigerant Pipe Size mm Gas Side Liquid Side 112 125 140 160 Φ15 88 Φ6 35 Φ9 53 Refrigerant Pipe Size mm Gas Side Liquid Side Φ15 88 Φ9 53 The diagram shows one outdoor unit with four indoor units In this example only...

Page 9: ...ceptor valve on the pipe union Ⓐ in the right diagram of the gas interceptor valve Follow the instructions below Operation Air Conditioner Pipe union Ⓐ on the gas interceptor valve Low pressure Pipe union Ⓑ on the liquid interceptor valve Filling refrigerant after evacuation or repair Note After removing the filling hose prevent refrigerant and refrigeration oil from contaminating the electrical p...

Page 10: ...ing the unit put back the pipe cover afterwards Wrap pipes with insulation sheets prepare on site before penetrating pipes through the cap hole to ensure it is seamless Make sure that there is adequate space for putting back the pipe cover Panel removal direction Rear piping Pipe cover Front piping Right piping Bottom piping cover y As shown in the left diagram pipes can be installed in four locat...

Page 11: ...wards 5 Make sure to check leakage with a leakage detector and bubbles Do not use bubble liquids containing NH3 Recommended bubble liquids for the leakage test tabulated below Do not use general household detergents in the bubble test 2 Refrigeration filling 1 The unit has been equipped with refrigerant before shipping If pipes are longer than the design range add suitable amount of refrigerant on...

Page 12: ...below W additional refrigerant L l x P L Pipe length l Standard pipe length 30m P Compensational value 60g m Example L 34m L l 34 30 4m Additional quantity of refrigerant W L l x P 4m x 60 g m 240g 3 Fill in the additional quantity of refrigerant W calculated in 2 3 5 Recovering Refrigerant Follow the steps below to recover refrigerant from the outdoor unit before relocating the indoor and or outd...

Page 13: ...VVS KPEV S are used for connecting the operation circuit of the indoor and outdoor units earth with shielded wires Precautions for H LINK system connection y The factory setting of unit terminal impedance DSW5 1 ON is shown on the right diagram When more than two outdoor units are connected to the H LINK disabled the terminal impedance DSW5 1 OFF from the second outdoor unit onward Make sure that ...

Page 14: ... Selection Determine the rated current of the ELCB based on the total wiring capacity shown in the right table Determine the ELCB model sensed current and trip current based on the information shown in the right table Use high sensitivity high speed trip time 0 1 second ELCB Confirm the ELCB rated current sensitivity and trip time and protective coordination of the upper part Rated Current A ELCB ...

Page 15: ...ing the electrical panel for wiring or service to prevent electric shock Warning When installing the panel cover avoid jamming wires together to prevent electric shock and fire L1 1 L2 2 N Upper Right Panel Cover Earth cable Main power cable Operation circuit cable Keep an appropriate distance among terminals Insulate terminals with plastic tapes or bushings Plastic tapes or bushings Note Do not u...

Page 16: ...ubleshooting in p 19 Contact a service technician for help if the situation persists When the operation light blinks every 2 seconds repeatedly this means there is a signal transfer error between the indoor unit and the remote control wires are loosened or disconnected broken incorrect wiring etc y A giggle sound also comes out from the mechanical chamber of the outdoor unit after compressor start...

Page 17: ...igerant temperature Fluid pipe temperature ºC Compressor out temperature ºC 8 Refrigerant pressure Delivery pressure MPaG Intake pressure MPaG 9 Voltage Rated voltage V Operating voltage L1 N V L1 L2 V Start voltage V 10 Compressor input power and current Power kW Current A 11 Refrigerant filling level Correct Incorrect 12 Remote control functions Correct Incorrect 13 Protective device functions C...

Page 18: ... Settings of each input terminal should be different The value of settings greater than the default value is invalid Not in use Not in use Heating Mode Operation Signal Cooling Mode Alarm Signal Stop Request Compressor ON Signal Force Stop Defrost Signal Current Control 60 Current Control 70 Current Control 80 Current Control 100 Input Setup 1 CN1 Code 1 2 Input Setup 2 CN1 Code 2 3 Input Setup 3 ...

Page 19: ...t capacity mismatch Indoor unit capacity is 100 130 higher than the outdoor unit capacity 35 Indoor unit number setup error Repeated number setting or the number is greater than the connected number of indoor units 38 Protection check circuit error outdoor unit Error of the outdoor unit protection check circuit 41 Cooling overload high pressure switch activated When the outdoor unit protection act...

Page 20: ...66MP1382 RAC AG C ...

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