Hitachi CJ 110V Technical Data And Service Manual Download Page 1 | Manualshive

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MODEL

CJ 110V

POWER TOOLS

TECHNICAL DATA

AND

SERVICE MANUAL

Revised Sep. 1999

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.

C

JIG SAW

CJ 110V

LIST No. 0583

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Summary of Contents for CJ 110V

Page 1: ...MODEL CJ 110V POWER TOOLS TECHNICAL DATA AND SERVICE MANUAL Revised Sep 1999 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT C JIG SAW CJ 110V LIST No 0583 ...

Page 2: ...ame Model Name B BOSCH GST85PBAE C MAKITA 4304T REMARK Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows ...

Page 3: ...ES 8 9 PRECAUTIONS IN SALES PROMOTION 9 9 1 Handling Instructions 9 9 2 Name Plate 9 10 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 10 10 1 Disassembly 10 10 2 Reassembly 15 10 3 Wiring Diagrams 18 10 4 Insulation Tests 19 10 5 No Load Current Value 19 11 STANDARD REPAIR TIME UNIT SCHEDULES 20 Appendix Assembly Diagram for CJ 110V 21 Notice for use Specifications and parts are subject to change for ...

Page 4: ...rious types of metals such as mild steel aluminum and copper Cutting various types of synthetic resin materials such as bakelite and vinyl chloride Cutting various decorative sheets and thin and soft construction materials Cutting stainless steel sheets 4 SELLING POINTS Maximum cutting depth Wood 110 mm Power plus 580 W motor for high cutting speed Base can be adjusted and locked without tools Woo...

Page 5: ...gn the horizontal groove on the half round portion of the base to the mark on the gear cover to incline the base The base can be inclined to either side right or left up to 45 The half round portion is calibrated from 0 to 45 in increments of 15 The base can be easily inclined by adjusting the mark on the gear cover to the desired calibration Fig 2 3 Turn the base handle about 90 in the direction ...

Page 6: ...er Upper cover Aluminum alloy die casting Black Type of switch Trigger switch Power input 570 W U K 110 V 540 W Output About 345 W Number of strokes per minute No load 700 3 200 min Length of stroke Full load 2 450 min 115 V 5 2 A 230 V 2 6 A 45 right and left Max cutting angle Net 2 4 kg 5 3 lbs actual weight 2 6 kg 5 7 lbs Gross 2 8 kg 6 2 lbs 4 2 kg 9 3 lbs with plastic case Weight Corrugated c...

Page 7: ...390 879337 963391 879338 963392 879339 963393 879340 963394 879341 963395 950482 950483 950480 950481 963400 Per pkg 3 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 Optional Accessories 1 Blades Code No 316126 2 Dust collector ass y NOTE The shapes of the standard blade No 41 and the optional blade No 21 are the same The shapes of the standard blade No 42 and the optional blade No 12 are the same The ...

Page 8: ... 5 Code No 305955 3 Straight guide ass y Code No 305956 4 Circular guide ass y Type TR 12 B 5 Bench stand ...

Page 9: ...el angle of base right and left Dimensions Length Height Width Weight Actual weight Shipping weight Unit per master carton mm mm mm mm W min dB mm mm mm kg kg Unit CJ 65V2 65 2 1 2 10 3 8 25 1 26 1 570 700 3 200 87 None None 45 217 8 9 16 190 7 5 16 72 2 13 16 2 4 5 3 lbs 2 5 5 5 lbs 4 0 8 8 lbs 5 B 85 3 11 32 10 3 8 26 1 580 500 3 100 81 Equipped None 45 250 9 27 32 203 8 79 3 1 8 2 4 5 3 lbs 2 6...

Page 10: ...blade movement at each orbital position change knob position 7 2 Orbital Position Selection Selection of the most appropriate orbital position for each cutting job is essential to achieve the best efficiency for cutting However as the best orbital position depends on such factors as the hardness and thickness of the workpiece the desired finish of the cut surface and so on it is not practical to s...

Page 11: ... 8 3 1 8 30 1 3 16 5 3 16 20 3 4 5 3 16 30 1 3 16 Below 5 3 16 3 1 8 30 1 3 16 5 3 16 30 1 3 16 10 3 8 60 2 11 32 3 1 8 20 3 4 3 1 8 40 1 1 2 5 3 16 20 3 4 5 3 16 30 1 3 16 Below 5 3 16 3 1 8 30 3 16 5 3 16 15 19 32 5 3 16 30 1 3 16 10 3 8 60 2 11 32 3 1 8 30 1 3 16 10 3 8 60 2 11 32 3 1 8 40 1 1 2 3 1 8 30 1 3 16 Below 6 1 4 3 1 8 30 1 3 16 Below 6 1 4 3 1 8 30 1 3 16 Below 6 1 4 Factor Orbital p...

Page 12: ... be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the Jig Saw is listed in the Handling Instructions to enhance the safe efficient use of the tool by the customer Salespersons must be thoroughly familiar with the contents of the Handling Instructions to be able to offer appropriate g...

Page 13: ...ve the two M4 x 8 Hex Socket Hd Bolts 81 together with the two Washers 80 Holding the Base Handle 77 with a hand loosen and remove the Base Bolt 84 with a flat head screwdriver Now the Base 82 the Base Locker 83 the Washer 76 and the Base Handle 77 can be removed from the Gear Cover 51 2 Disassembly of Handle A 1 and Handle B 8 Fig 4 Remove the D4 x 20 Tapping Screw 10 and disassemble the Tail Cov...

Page 14: ...pecial Screw 53 and then remove the Chip Cover 54 Remove the two M4 x 16 Machine Screws 32 and the two D4 x 65 Tapping Screws 31 Then move the Upper Cover 33 in the forward direction to remove it together with the Plunger 58A and related parts Fig 4 Fig 5 ...

Page 15: ...older Ass y 35 from the Upper Cover 33 Fig 6 Remove the Rubber Cushion 37 Remove the two M4 Seal Lock Flat Hd Screws 66 and then remove the Connector 39 Pull out the D6 x 47 Pin 36 from the Upper Cover 33 Pull out the Plunger 58A downward from the Upper Cover 33 Remove the Plunger Holder Ass y 35 together with the O ring 57 from the Upper Cover 33 Remove the Connector Holder 38 and the two Springs...

Page 16: ... Pin 70 pull out the Weight Holder 43 together with the Gear 47 the three Balance Weights 45 and related parts from the Gear Cover 51 Fig 8 7 Disassembly of the Weight Holder 43 from the Gear Cover 51 Fig 9 Remove the M5 x 12 Hex Socket Hd Bolt 69 from the Weight Holder 43 Washer A 44 the three Balance Weights 45 the Orbital Cam 46 and then Washer A 44 can be removed in that order Fig 9 ...

Page 17: ...om the end of the Change Knob 72 and remove the Change Knob from the Gear Cover 51 Fig 11 8 Disassembly of the Gear Cover 51 and the Housing 25 Fig 10 Prior to disassembly remove the two Carbon Brushes 29 as described in the Instruction Manual Remove the two D4 x 30 Tapping Screws 50 from inside the Gear Cover 51 Then move the Gear Cover 51 toward the front to remove it together with the Armature ...

Page 18: ...holding the Housing 25 10 2 Reassembly Reassembly can be accomplished by following the disassembly procedures in reverse However special attention should be given to the following points 1 Installation of the Carbon Brushes 29 For installation of the Carbon Brushes 29 please refer to the Instruction Manual Fig 12 2 Assemble Spring C 73 and the D3 97 Steel Ball 74 in the Change Knob 72 as shown in ...

Page 19: ...own in Fig 14 Fig 14 4 During reassembly be very careful not to forget to install the Felt 71 at the lower portion of the Orbital Cam 46 as shown in Fig 15 5 Grease Insert 20 g of Nippeco SEP 3A Grease inside the Gear Cover Also liberally apply grease to the following portions the teeth of the Gear 47 the slide contact portions of the Balance Weights 45 inside of the Needle Bearing 42 inside of th...

Page 20: ...on the Gear Cover 51 Fig 18 Fig 18 7 After confirming that the Packing 40 and the Rubber Cushion 37 are properly installed fit the Upper Cover 33 to the Gear Cover 51 so that the Connecting Piece 41 properly enters the Connector 39 Fig 17 Fig 17 Plunger 58A Rubber Cushion 37 Upper Cover 33 Connector 39 Connecting Piece 41 Pawl Pawls Grooves ...

Page 21: ...lbs M4 x 8 Hex Socket Hd Bolt 81 4 41 0 3 N m 45 3 kgf f cm 3 3 0 2 ft lbs M5 x 10 Nylock Flat Hd Screw 79 1 96 2 94 N m 20 30 kgf cm 1 4 2 2 ft lbs M5 x 12 Hex Socket Hd Bolt 69 3 92 5 88 N m 40 60 kgf cm 2 9 4 3 ft lbs Base Bolt 84 7 84 0 49 N m 80 5 kgf cm 5 8 0 4 ft lbs 10 3 Wiring Diagrams For models without a noise suppressor the wiring is in accordance with Fig 20 For models with a noise su...

Page 22: ...that the insulation resistance measurement and dielectric strength test are conducted between the plug blade and some portion of the external metal frame such as the gear cover with main switch turned ON Never carry out these tests between the two blades of the plug This could cause burning out of the control element in the switch 10 5 No Load Current Value After no load operation for 30 minutes t...

Page 23: ... Ball Fan Guide Ass y Ball Bearing 608DDW Ball Bearing 608DDMC2EPS2S Armature Weight Holder Washer A 2 pcs Packing Balance Weight 3 pcs Orbital Cam Gear Spindle Orbital Pin Felt Housing Stator Upper Cover Plunger Holder Ass y Pin D6 x 47 Rubber Packing Connecting Piece Connector Connector Holder Rubber Cushion Spring Guide Roller Needle Plunger O ring P 16 Cover A Cover B Base Sub Base A Plate Spr...

Page 24: ... 21 58A 85 86 87 509 Assembly Diagram for CJ 110V ...

Page 25: ...10V 14 960 266 CORD CLIP 1 15 305 812 TAPPING SCREW W FLANGE D4X16 BLACK 4 16 980 063 TERMINAL 2 FOR NOISE SUPPRESSOR 17 994 273 NOISE SUPPRESSOR 1 18 608 DDW BALL BEARING 608DDW 1 19 360 277C ARMATURE 110V 115V 1 19 360 277E ARMATURE 220V 230V 1 20 305 782 FAN GUIDE ASS Y 1 INCLUD 21 21 994 343 RUBBER BUSHING 2 22 340 249C STATOR 110V 115V 1 22 340 249E STATOR 220V 230V 1 23 608 DDM BALL BEARING ...

Page 26: ...UNGER 1 66 305 749 SEAL LOCK FLAT HD SCREW M4X10 2 67 940 079 RETAINING RING FOR D8 SHAFT 1 68 963 351 WASHER B 1 69 305 755 HEX SOCKET HD BOLT W FLANGE M5X12 1 70 305 739 ORBITAL PIN 1 71 305 740 FELT 1 72 305 744 CHANGE KNOB 1 73 982 454 SPRING C 1 74 959 155 STEEL BALL D3 97 10 PCS 1 75 673 489 RETAINING RING E TYPE FOR D5 SHAFT 1 76 981 077 WASHER 1 77 316 125 BASE HANDLE 1 78 316 122 SUB BASE...

Page 27: ...JIG SAW BLADES NO 21 5 PCS 1 606 879 341 JIG SAW BLADES NO 22 5 PCS 1 607 950 482 JIG SAW BLADES NO 95 FOR STAINLESS 5 PCS 1 608 950 480 JIG SAW BLADES NO 96 FOR STAINLESS 5 PCS 1 609 963 400 JIG SAW BLADES NO 97 FOR STAINLESS 5 PCS 1 610 963 390 JIG SAW BLADES A NO 11 10 PCS 1 611 963 391 JIG SAW BLADES A NO 12 10 PCS 1 612 963 392 JIG SAW BLADES A NO 15 10 PCS 1 613 963 393 JIG SAW BLADES A NO 1...

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