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4

CUT-OFF MACHINE SAFETY WARNINGS

a)  The guard provided with the tool must be securely 

attached to the power tool and positioned for 

maximum safety, so the least amount of wheel is 

exposed towards the operator. Position yourself and 

bystanders away from the plane of the rotating wheel.

 

The guard helps to protect operator from broken wheel 

fragments and accidental contact with wheel.

b) Use only diamond cut-o

  wheels for your power 

tool. 

Just because an accessory can be attached to 

your power tool, it does not assure safe operation.

c)  The rated speed of the accessory must be at least 

equal to the maximum speed marked on the power  

tool.

 Accessories running faster than their rated speed 

can break and 

fl

  y apart.

d) The outside diameter and the thickness of your 

accessory must be within the capacity rating of 

your power tool.

 Incorrectly sized accessories cannot 

be adequately guarded or controlled.

e)  The arbour size of wheels and 

fl

 anges must properly 

fi

 t the spindle of the power tool.

 Wheels and 

fl

 anges 

with arbour holes that do not match the mounting 

hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control.

f)  Do not use damaged wheels. Before each use, 

inspect the wheels for chips and cracks. If power 

tool or wheel is dropped, inspect for damage or 

install an undamaged wheel. After inspecting 

and installing the wheel, position yourself and 

bystanders away from the plane of the rotating 

wheel and run the power tool at maximum no load 

speed for one minute.

 Damaged wheels will normally 

break apart during this test time.

g) Wear personal protective equipment. Depending 

on application, use face shield, safety goggles or 

safety glasses. As appropriate, wear dust mask, 

hearing protectors, gloves and shop apron capable 

of stopping small abrasive or workpiece fragments.

 

The eye protection must be capable of stopping 

fl

 ying 

debris generated by various operations. The dust mask 

or respirator must be capable of 

fi

 ltrating  particles 

generated by your operation. Prolonged exposure to 

high intensity noise may cause hearing loss.

h)  Keep bystanders a safe distance away from work 

area. Anyone entering the work area must wear 

personal protective equipment.

 Fragments of 

workpiece or of a broken wheel may 

fl

 y away and cause 

injury beyond immediate area of operation.

i)  Hold the power tool by insulated gripping surfaces 

only, when performing an operation where the 

cutting accessory may contact hidden wiring or its 

own cord. 

Cutting accessory contacting a "live" wire 

may make exposed metal parts of the power tool "live" 

and could give the operator an electric shock.

j)  Position the cord clear of the spinning accessory.

 If 

you lose control, the cord may be cut or snagged and 

your hand or arm may be pulled into the spinning wheel.

k)  Never lay the power tool down until the accessory has 

come to a complete stop.

 The spinning wheel may grab 

the surface and pull the power tool out of your control.

l)  Do not run the power tool while carrying it at your 

side. 

Accidental contact with the spinning accessory 

could snag your clothing, pulling the accessory into 

your body.

m) Regularly clean the power tool’s air vents.

 The 

motor’s fan will draw the dust inside the housing and 

excessive accumulation of powdered metal may cause 

electrical hazards.

n) Do not operate the power tool near 

fl

 ammable 

materials. 

Sparks could ignite these materials.

o)  Do not use accessories that require liquid coolants. 

Using water or other liquid coolants may result in 

electrocution or shock.

KICKBACK AND RELATED WARNINGS

Kickback is a sudden reaction to a pinched or snagged 

rotating wheel. Pinching or snagging causes rapid stalling 

of the rotating wheel which in turn causes the uncontrolled 

power tool to be forced in the direction opposite of the 

wheel’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched 

by the workpiece, the edge of the wheel that is entering 

into the pinch point can dig into the surface of the material 

causing the wheel to climb out or kick out. The wheel may 

either jump toward or away from the operator, depending on 

direction of the wheel’s movement at the point of pinching. 

Abrasive wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect 

operating procedures or conditions and can be avoided by 

taking proper precautions as given below.

a)  Maintain a 

fi

 rm grip on the power tool and position your 

body and arm to allow you to resist kickback forces. 

Always use auxiliary handle, if provided, for maximum 

control over kickback or torque reaction during start-

up. 

The operator can control torque reactions or kickback 

forces, if proper precautions are taken.

b)  Never place your hand near the rotating accessory. 

Accessory may kickback over your hand.

c)  Do not position your body in line with the rotating 

wheel. 

Kickback will propel the tool in direction opposite 

to the wheel’s movement at the point of snagging.

d) Use special care when working corners, sharp 

edges etc. Avoid bouncing and snagging the 

accessory. 

Corners, sharp edges or bouncing have a 

tendency to snag the rotating accessory and cause loss 

of control or kickback.

e) Do not attach a saw chain, woodcarving blade, 

segmented diamond wheel with a peripheral gap 

greater than 10 mm or toothed saw blade.

 Such 

blades create frequent kickback and loss of control.

f)  Do not “jam” the wheel or apply excessive pressure. 

Do not attempt to make an excessive depth of cut. 

Overstressing the wheel increases the loading and 

susceptibility to twisting or binding of the wheel in the 

cut and the possibility of kickback or wheel breakage.

g)  When wheel is binding or when interrupting a cut 

for any reason, switch o

  the power tool and hold 

the power tool motionless until the wheel comes to 

a complete stop. Never attempt to remove the wheel 

from the cut while the wheel is in motion otherwise 

kickback may occur. 

Investigate and take corrective 

action to eliminate the cause of wheel binding.

h)  Do not restart the cutting operation in the workpiece. 

Let the wheel reach full speed and carefully re-enter 

the cut.

 The wheel may bind, walk up or kickback if the 

power tool is restarted in the workpiece.

000Book̲CM4ST̲Eng.indb   4

000Book̲CM4ST̲Eng.indb   4

2015/06/10   12:16:11

2015/06/10   12:16:11

Summary of Contents for CM 4ST

Page 1: ...ugh these Handling Instructions to ensure efficient safe operation It is recommended that these Instructions be kept readily available as an important reference when using this power tool Diamond wheel is not supplied 000Book CM4ST Eng indb 1 000Book CM4ST Eng indb 1 2015 06 10 12 16 10 2015 06 10 12 16 10 ...

Page 2: ...asher B Washer A Bolt left hand screw Diamond wheel Spindle 3 Wrench 4 Guide line on the base Guide line on the base Cutting line Base 5 17mm 6mm 43 Wear limit No of carbon brush 000Book CM4ST Eng indb 2 000Book CM4ST Eng indb 2 2015 06 10 12 16 10 2015 06 10 12 16 10 ...

Page 3: ...efore turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewel...

Page 4: ...g accessory could snag your clothing pulling the accessory into your body m Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards n Do not operate the power tool near flammable materials Sparks could ignite these materials o Do not use accessories that require liquid coolants Using ...

Page 5: ...ed with cutting operation when full speed has been reached 9 Do NOT apply excessive force 10 When cutting concrete tile or stone the maximum cutting depth should be held to within 20mm 11 Never touch diamond wheel while operating 12 Never lay down the cutter while the diamond wheel is revolving 13 Exercise care to position the cutter at a safe stable spot when cutting 14 Take good care of the powe...

Page 6: ...aterial to be cut The power switch is turned ON by first depressing and holding down the stopper and then pulling the trigger with one s finger Once the trigger is ON the stopper may be released and the tool may be operated by continuing to hold the trigger The power switch is turned OFF when the trigger is released CAUTION Do NOT use the diamond wheel for cutting along curves or at angles otherwi...

Page 7: ...nological advancements Accordingly some parts may be changed without prior notice NOTE Due to HITACHI s continuing program of research and development the specifications herein are subject to change without prior notice 000Book CM4ST Eng indb 7 000Book CM4ST Eng indb 7 2015 06 10 12 16 11 2015 06 10 12 16 11 ...

Page 8: ... 21 THRUST WASHER 1 22 BEARING LOCK 1 23 NOISE SUPPRESSOR 1 24 TERMINAL 2 25 TERMINAL 1 26 TAPPING SCREW W FLANGE D4 16 2 27 CORD CLIP 1 28 CORD ARMOR 1 29 CORD 1 30 BRUSH HOLDER 2 31 CARBON BRUSH 2 32 BRUSH CAP 2 33 WASHER B 1 33 WASHER C 1 34 O RING 1AP 20 1 35 BEARING CAP 1 Item No Part Name Q TY 36 DISTANCE PIECE 1 37 BALL BEARING 6002VVCM 1 38 BEARING HOLDER 1 39 SPINDLE AND GEAR SET 1 40 BAL...

Page 9: ...9 000Book CM4ST Eng indb 9 000Book CM4ST Eng indb 9 2015 06 10 12 16 11 2015 06 10 12 16 11 ...

Page 10: ...10 000Book CM4ST Eng indb 10 000Book CM4ST Eng indb 10 2015 06 10 12 16 12 2015 06 10 12 16 12 ...

Page 11: ...11 000Book CM4ST Eng indb 11 000Book CM4ST Eng indb 11 2015 06 10 12 16 12 2015 06 10 12 16 12 ...

Page 12: ...o C99192711 I Printed in India Hitachi Koki Co Ltd Shinagawa Intercity Tower A 15 1 Konan 2 chome Minato ku Tokyo Japan 000Book CM4ST Eng indb 12 000Book CM4ST Eng indb 12 2015 06 10 12 16 12 2015 06 10 12 16 12 ...

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