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Hisun Motors HS5D-EV Manual Download Page 73

 
                                                                                                              

73 

   

MAINTENANCE 

Cleaning and Storage 

 

Storage Tips 

 

Clean the Exterior 

 

Make any necessary repairs and clean the vehicle as recommended. See page 71. 

 

Inspect and Lubricate

 

 

Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic 
Maintenance Chart beginni

ng on page 59.

 

 

Battery Maintenance 

 

See pages 68-69 for procedures. 

 

Fluid Levels 

 

Inspect the flui

d levels. Add or change fluids as recommended in the Periodic Maintenance Chart 

beginning on page 63.

 

 

•  Front and rear gearcase fluid (if equipped) 

 

•  Main gearcase fluid 

 

•  Brake fluid (change every two years and any time the fluid looks dark or contaminated) 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

 

Summary of Contents for HS5D-EV

Page 1: ...ARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or dea...

Page 2: ...provide the knowledge needed to have safe and enjoyable HS5D EV operation For questions regarding this HS5D EV please call 972 446 0760 IMPORTANT SAFETY MESSAGES READ THIS MANUAL CAREFULLY AND COMPLET...

Page 3: ...Direction Selector Switch 29 Failure code 32 Batteries 41 Main Power Connector 43 Checking the brake pedal 44 Seat Belts 46 Operation 47 Pre Ride Inspection 47 Driving Procedure 48 Driving On Slipper...

Page 4: ...4 Cleaning and Storage 71 Storing the Vehicle 74 Specifications Table 75...

Page 5: ...the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator bystander...

Page 6: ...rstand all safety warnings precautions and operating procedures before operating the vehicle Keep this manual with the vehicle This vehicle is an ADULT VEHICLE ONLY You MUST be at least age 16 and hav...

Page 7: ...spaces provided Remove the spare key and store it in a safe place Vehicle Model Number ______________________________________________________ Frame VIN _______________________________________________...

Page 8: ...he letter E followed by the distinguishing number of the country which has granted approval The approval number and serial number will also be displayed on the label Eye Protection Do not depend on ey...

Page 9: ...HSUN dealer to purchase a replacement Replacement safety labels are provided by HSUN at no charge The part number is printed on the label Proper Use Warning Require Proper Use of Your Vehicle Do your...

Page 10: ......

Page 11: ...loading or carrying tall off center or unsecured loads will increase your risk of losing control Loads should be centered and carried as low as possible in box For stability on rough or hilly terrain...

Page 12: ......

Page 13: ...onnect battery charger to properly rated electrical receptacle with GFCI Do not charge with storage or weather cover on vehicle or with the cab enclosure doors closed as fire and explosion are possibl...

Page 14: ...ce with the owners manual can result in battery damage vehicle malfunction fire and or severe injury or death Max towing speed 10 MPH 16 km h drivetrain damage will occur if towed faster than 10 MPH 1...

Page 15: ...15 5 6 7 8...

Page 16: ...en encountering obstacles and slopes and when braking on hills or during turns This vehicle is for off road use only Never operate on public roads unless marked for off road use Always avoid paved sur...

Page 17: ...d your vehicle when operating in reverse When it s safe to proceed in reverse move slowly Avoid turning at sharp angles in reverse Always use the proper size and type of tires specified in this manual...

Page 18: ...ations and on different types of terrain All operators must read and understand the Owner s Manual and all warning and instruction labels before operating the vehicle All operators should review the s...

Page 19: ...his manual for loading tire pressure gear selection and speed Do not exceed vehicle weight capacities The vehicle s maximum weight capacity is listed in the specifications section of this manual and o...

Page 20: ...rn abruptly or at sharp angles Never turn at high speeds Practice turning at slow speeds before attempting to turn at faster speeds Jumps and Stunts Attempting wheelies jumps and other stunts increase...

Page 21: ...vehicle is fully stopped Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Improper Tire Maintenance Operating this vehicle...

Page 22: ...brush and other tall ground cover Promptly remove any grass or debris clinging to the vehicle Precautions During Maintenance WARNING Do not work in or near the battery compartment or on any other ele...

Page 23: ......

Page 24: ......

Page 25: ...ter indicates the current remaining energy battery energy indicator Motor temperature meter indicates the temperature values inside motor motor temperature indicator Current meter indicates the curren...

Page 26: ...ling speed Speed Meter The hour meter indicates in five digits the hours the vehicle has been used the last digit indicates 1 10 of an hour Hour meter Note this meter also indicates accumulated mileag...

Page 27: ...t turn indicator Beam indicator High speed mode indicator Saving mode indicator Climbing mode indicator Neutral mode indicator safety belt indicator Emergency indicator Mechanical parking lights Posit...

Page 28: ...a slope If stopping on a slope make sure the vehicle is stationary before exiting Charge Status Indicator Charger status indicator please check the charger s manual inside the vehicle key switch Set...

Page 29: ...ng over obstacles Speed will be limited to a maximum of 10 MPH 16 km h and regenerative braking increases to improve control in aggressive terrain Return the mode switch to high mode for normal operat...

Page 30: ...ting switch The distance light switch Two four wheel drive switch Front axle differential switch Emergency lights switch Left right change Switch Steering gear switch Steering mode switch Switch decor...

Page 31: ...ator on the instrument panel Press the bottom half of the emergency light switch to turn off the light Note The emergency light switch will operate when the key switch is in the ON position Be careful...

Page 32: ...454D Electrolyte Cutout Level Battery Electrolyte Low Level detected and cutbcak 4581 Throttle Fault Warn Warning level throttle fault Used for Renault Twizy 4582 Safety Case 1 Throttle appears to be...

Page 33: ...tor voltage 0x5100 3 is greater than rated maximum voltage for controller for longer than 1s 45C9 Motor in low voltage cutback Motor control DC link has entered low voltage cutback region 45CA Motor i...

Page 34: ...Renault only 4741 Scheduler stack overflow warning This warning is set if any task has between 10 and 20 of its stack free 4742 Internal supply out of range warning An internal logic supply rail has...

Page 35: ...ult Throttle value 0x2620 0 is greater than 20 at power up 4982 E Brake Wire off Wire off detected in electrobrake circuit 4983 Direction Change Direction is changed and vehicle speed is greated than...

Page 36: ...l Fault Internal software fault 4F42 Out of memory Out of memory 4F43 General DSP error Unknown error raised by motor model code 4F44 Timer Failed Unable to allocate timer 4F45 Queue Error Unable to p...

Page 37: ...not close when coil is energized 5102 Line Contactor welded Line contactor closed when coil is denergized 5141 Beltloader Fault Unable to change between traction and pump motors on beltloader 5142 Ren...

Page 38: ...ueue overrun CANbus fault condition detected on multinode system 5305 HPRX queue overrun CANbus fault condition detected on multinode system 5306 HPTX queue overrun CANbus fault condition detected on...

Page 39: ...Overvoltage Voltage on B terminal exceeds rated maximum for controller 54C2 Powerframe Fault Motor current exceeded controller rated maximum 54C3 MOSFET s c M1 B MOSFET IGBT s c detection on M1 top de...

Page 40: ...40 non Sevcon node and anonymous EMCY level 0x2830 0 is set to 5...

Page 41: ...re than 80 Make sure new batteries are fully charged before using New deep cycle batteries need to be cycled several times before reaching full capacity 50 125 cycles depending on type Capacity will b...

Page 42: ...0 0 Approximate Freezing Point 60 F 0 F 25 F 51 C 18 C 4 C Charger Operation Open the hood and any door enclosures or zippers This will decrease charger temperature which allows it to operate more eff...

Page 43: ...the controller tray adjacent to the main line contactor To disconnect unplug the connector To disconnect the battery pack from the vehicle completely disconnect the main power connector then remove th...

Page 44: ...ident may occur due to loss of control or the shifting forward of heavy loads When driving on icy wet or loose surface make sure the vehicle is correctly loaded to avoid skidding or loss of steering T...

Page 45: ...cle to the maximum speed To slow the vehicle release the accelerator pedal Electric motor braking provides braking when the pedal is released For additional speed control or to stop the vehicle apply...

Page 46: ......

Page 47: ...inspect the vehicle before each use to make sure it s in safe operating condition Item Remarks Page Brake system pedal travel Ensure proper operation 44 Brake fluid Ensure proper level 63 Steering En...

Page 48: ...determine your path of travel 10 Keeping both hands on the steering wheel release the brake pedal and gradually push the accelerator toward the floor to begin driving 11 Drive slowly Practice maneuver...

Page 49: ...freezing weather follow these precautions 1 Do not operate on excessively rough slippery or loose terrain 2 Slow down before entering slippery areas 3 Maintain a high level of alertness reading the tr...

Page 50: ...w the vehicle to roll straight downhill while applying light brake pressure to control speed Driving on a Sidehill Sidehilling Driving on a sidehill is not recommended Improper procedure could cause l...

Page 51: ...kes by applying light pressure to the pedal repeatedly until braking action is normal Driving Over Obstacles Follow these precautions when operating over obstacles 1 Always check for obstacles before...

Page 52: ...n Incline Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Apply the brakes 2 Set the park brake 3 Turn the key off 4 Block the rear wheels on the downhill side P...

Page 53: ...ITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point desi...

Page 54: ...ON WARNING Driving with passengers in the cargo box can result in severe injury or death Never allow passengers to ride in the cargo box A passengers must always ride in the cab with seat belt fastene...

Page 55: ...ttach a trailer to any other location or you may lose control of the vehicle 5 Never tow a trailer on a grade steeper than 15 Total Towed Load Weight Level Ground Total Towed Load Weight 15 grade Tota...

Page 56: ...ot Otherwise severe burns could result Raising and Lowering the Cargo Bed To raise the cargo bed 1 Apply the parking brake with the engine off 2 Pull up the cargo bed handle To lower the cargo bed Pre...

Page 57: ...ey to prevent loss 3 Secure the seat hood and tailgate latches Ensure that the seats are attached correctly and are not loose WARNING Cargo and other loose vehicle parts may fly off while transporting...

Page 58: ...e vehicle with a loose wheel bolts Any time these bolts are loosened they should be retightened to the specified torque Check all bolts frequently and keep them tight Check wheel bolts regularly espec...

Page 59: ...tion reveals the need for replacement parts use genuine HSUN parts available from your HSUN dealer Tip Service and adjustments are important for proper vehicle operation If you re not familiar with sa...

Page 60: ...Lubricate Front gear case oil 12 M Perform a break in oil level check Main gear case oil Transaxle 12 M Perform a break in oil level check Wiring 12 M Inspect for wear routing security apply dielectri...

Page 61: ...HSUN products Oil Check The fill plug is located at the right rear of the vehicle 1 Position the vehicle on a level surface 2 Remove the fill plug 3 Check the oil level 4 Add the recommended oil as n...

Page 62: ...located on the left side of the front gear case 1 Position the vehicle on a level surface 2 Remove the fill plug Check the oil level 3 Add the recommended oil as needed 4 Rein stall the fill plug Tor...

Page 63: ...if the type and brand of the fluid in the reservoir are unknown See page 53 for fluid recommendations 1 Position the vehicle on a level surface 2 View the brake fluid level at the reservoir in the dri...

Page 64: ...t tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber assemblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas...

Page 65: ...eload the longer distance A is the higher the spring preload With each complete turn of the adjusting nut Distance A 3 Tighten the locknut NOTE Always tighten the locknut against the adjusting nut and...

Page 66: ...soften the damping Compression damping force adjusting screw WARNING Suspension components become hot during operation Never touch the compression damping force adjusting screw the rebound damping fo...

Page 67: ...gf cm2 20psi Inspect the following items occasionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nut Wheel Removal 1 Apply the brakes Set t...

Page 68: ...g battery cables can result in an explosion and cause serious injury or death WARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or...

Page 69: ...a level surface 2 Make sure the charging area is well ventilated 3 Make sure the key is off 4 Open the hood and any door enclosures or zippers 5 Always use a extension cord with a minimum rating of 2...

Page 70: ...To clean remove corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat battery termina...

Page 71: ...harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish Always use clean cloths and pads for cleaning and pol...

Page 72: ...eserve wheel life and ensure a like new appearance for many years Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned Clean...

Page 73: ...f the vehicle as recommended in the Periodic Maintenance Chart beginning on page 59 Battery Maintenance See pages 68 69 for procedures Fluid Levels Inspect the fluid levels Add or change fluids as rec...

Page 74: ...k battery voltage each month during storage and recharge as needed to maintain a full charge If the charger remains connected check it monthly to verify proper operation Tip Do not use plastic or coat...

Page 75: ...ow noise gears Wheels Drive system 2WD or 4WD Front Differential lock Electric control switch Multi mode switch L M H Low Max Range High Brakes Front Rear Hydraulic disc brake Parking brake Axis brake...

Page 76: ...6 50 Cargo bed capacity 1 row 2 row kg lbs 159 350 Tire Front 26 9 14 6PR 20psi 138kPa Rear 26 11 14 6PR 20psi 138kPa Body color Red Black White Blue Yellow Orange Camo NOTE The values in Ground clear...

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