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Part No. 4801-3031 Rev.6-09 

Page 

18

 of 

22

 

 

 

Super Saver XL-120 Heater 

Table 1 

Minor Loss Equivalents 

 

Fitting 

2" (5.08 cm) IPS Or Smaller 

2” (5.08 cm) IPS To 4” (10.16 cm) IPS 

 

Feet per fitting 

Meters per fitting 

Feet per fitting 

Meters per fitting 

45

°

 Elbow 

3 1 

90

°

 Elbow 

6 2 

10 

Tee 11 4 

20 

Gate Valve 

Angle Valve 

29 

60 

18 

Swing Valve 

15 

30 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Table 2.  Maximum Capacity Of Pipe In Thousands Of BTU per Hour 

Nominal Internal 

Natural Gas (Methane) @ Pressure Drop Of 0.5 in w.c. (0.2 mbar) 

Iron Pipe 

Diameter, 

Values listed are for 0.6 sp.gr. based on Heat Of Combustion of 1000 BTU/cu .ft  

Size, (IPS) 

Length Of Pipe, Feet (multiply ft by 0.3 to convert to meter) 

Inch* Inch* 

10 20  30 40

50

60

70

80

90

100 

150 

200

250

300

1/2 

.622  175  120  97  82  73  66  61 57 53 50 40 35 29 25 

3/4 

.824 

360 

250 

200 

170 

151 

138 

125 

118 

110 

103 

84 

72 

59 

53 

1.049  680  465 

375  320  285  260  240 220 205 195 160 135 109 100 

1-1/4 

1.380 

1400 

950 

770 

660 

580 

530 

490 

460 

430 

400 

325 

280 

219 

206 

1-1/2 

1.610  2100  1460  1180  990  900  810  750 690 650 620 500 430 325 309 

2.067 

3950 

2750 

2200 

1900 

1680 

1520 

1400 

1300 

1220 

1150 

950 

800 

614 

596 

2-1/2 

2.469  6300  4350  3520  3000 2650 2400 2250 2050 1950 1850

1500

1280 966  950 

3.068 

11000 

7700 

6250 

5300 

4750 

4300 

3900 

3700 

3450 

3250 

2650

2280 

1855 

1680 

4.026  23000  15800  12800  10900  9700  8800  8100 7500 7200 6700 5500

4600 3783 3432 

Table values given in BTUH/1000.  To convert to kW, multiply table values by 0.3 
* 1 inch = 25.4 mm

 

Pipe Sizes Determined For Diagram 

Pipe Section 

Max Gas Capacity Value Determined From Table 2 

Pipe Size Determined From Table 2 

 BTUH  kWh 

inches 

mm 

a-b 280,000 

82 1-1/4 

in 

31.8 

b-c 

135,000 

40 

1 in  

25.4 

b-d 

72,000 

21 

¾ in  

19.1 

b-f 72,000 

21  ¾ 

in. 

19.1 

c-e 72,000 

21  ¾ 

in. 

19.1 

c-g 

72,000 

21 

¾ in . 

19.1 

 

IMPORTANT 

Tables 2 and 3 are based on values given in the Gas Engineers Handbook and are intended as a guide only.  

Consult your gas supplier for gas capacity and pipe size information for your particular piping system. 

 

 

Table 3.  Maximum Capacity Of Pipe In Thousands Of BTU per Hour

Nominal Internal 

Liquid Propane (LP) @ Pressure Drop Of 0.5 in w.c.

 

Iron Pipe 

Diameter 

Values listed are for 1.6 sp.gr. based on Heat Of Combustion of 2500 BTU/cu .ft

 

Size, (IPS) 

Length Of Pipe, Feet (multiply ft by 0.3 to convert to meter) 

Inch* Inch* 

10 20 30 40 50 60 80 100 

125 

150 

200 

250 

300 

350 

400 

1/2 

.622 

291 200 161 137 122 110  94  84  74  67  58  51  46  43  40 

3/4 

.824 

608 418 336 287 255 231 198 175 155 141 120 107  97  89  83 

1.049  1146 788 632 541 480 435 372 330 292 265 227 201 182 167 156 

1-1/4 

1.380  2353 

1617 

1299 

1111 985 892 764 677 600 544 465 412 374 344 320 

1-1/2 

1.610 

3525 2423 1946 1665 1476 1337 1144 1014  899  815  697  618  560  515  479 

2.067 

6789 4666 3747 3207 2842 2575 2204 1954 1731 1569 1343 1190 1078  992  923 

Table values given in BTUH/1000.  To convert to kW, multiply table values by 0.3.

 

* 1 inch = 25.4 mm

 

 

Summary of Contents for SUPER-SAVER XL SS-225-XL-120

Page 1: ...ectriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this or any ot...

Page 2: ...nts paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or rec...

Page 3: ...ments Be Sure To Check Delivery Locate packing slip and make sure all of the listed parts are enclosed If not call your Hired Hand Distributor immediately Adjustable Wrench Gas Leak Testing Solution P...

Page 4: ...to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volum...

Page 5: ...nspect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 6 Keep heater clean at all times A Open doors and blow out dust with hi...

Page 6: ...THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARR...

Page 7: ...ling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 5 3 Installing Dual Flare Duct Fold Dual Flare duct to shape as shown in Fig 1 In...

Page 8: ...er will operate every time power is supplied and the on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is supplied...

Page 9: ...ater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide thru wall extension duct assembly into mounting flange and...

Page 10: ...NTROL BOX 8 7 THERMOSTAT OPTIONS Low Voltage Control Direct Wire Thermostat or Controller Piggy Back Thermostat INSIDE HEATER REMOVE JUMPER FOR DIRECT WIRE THERMOSTAT OPTION 8 Component and Wiring Dia...

Page 11: ...E THERMOSTAT 10 AMP FUSE ON OFF TRANSFORMER 24 VAC 40VA 50 60 Hz LINE VOLTAGE LOW LINE UNITED TECHNOLOGIES Direct Spark Ignition Control FLAME SENSOR PROBE GND REDUNDANT VALVE MAIN VALVE HIGH LIMIT SW...

Page 12: ...Check wiring for loose connections 4 Inspect igniter for visible cracking or scale deposits Inspect flame sensor for position or deposits shorting sensor to burner 5 After performing the above inspect...

Page 13: ...shes the control has gone into lock out due to a failure within the control board 10 3 Checking Manifold Pressure To be performed by a certified gas technician only 1 Unplug heater from power source a...

Page 14: ...t across module terminals L1 and C Does igniter have carbon or dust build up Remove igniter Clean igniter with fine steel wool or emery cloth Spark gap should be 1 8 Reinstall igniter Disconnect ignit...

Page 15: ...Part No 4801 3031 Rev 6 09 Page 15 of 22 Super Saver XL 120 Heater M 10 5 Chart 2 Second Visual Check Chart 2 Second Visual Check NOTE All voltage readings 10 15...

Page 16: ...niter remains sparking with main burner flame present Replace 1016 United Technologies Control Replace 1016 United Technologies Control Is control box C terminal wired to burner ground DSI system cycl...

Page 17: ...4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2 Determine...

Page 18: ...7200 6700 5500 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capacity Value Determ...

Page 19: ...ture voltage frequency gas type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 6401 4543 3005 0...

Page 20: ...4504 6401 4543 6401 1140 0404 6674 1004 1406 0404 6703 Model HH SS 225 3002 6010 1041 1488 1009 1500 1021 1500 1021 1496 1041 1491 1021 1495 3004 0100 LP Propane Gas 3004 0101 Natural Gas 1041 5004 S...

Page 21: ...ox 3006 1581 6401 4502 1013 2047 3001 2080 3010 2139 1004 2138 3001 2862 1042 2693 1004 2036 1004 2136 3591 1200 6401 2911 1001 2158 3017 1301 120V 60 Hz 6401 1318 1004 0107 6401 4508 1001 1452 0408 6...

Page 22: ...Part No 4801 3031 Rev 6 09 Page 22 of 22 Super Saver XL 120 Heater Copyright 2008 by Group Printed in the USA...

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