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Part No. 4801-3031 Rev.6-09 

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Super Saver XL-120 Heater 

 

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10.6  Chart 3 Third Visual Check 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Chart 3 

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Summary of Contents for SUPER-SAVER XL SS-225-XL-120

Page 1: ...ectriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this or any ot...

Page 2: ...nts paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or rec...

Page 3: ...ments Be Sure To Check Delivery Locate packing slip and make sure all of the listed parts are enclosed If not call your Hired Hand Distributor immediately Adjustable Wrench Gas Leak Testing Solution P...

Page 4: ...to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volum...

Page 5: ...nspect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 6 Keep heater clean at all times A Open doors and blow out dust with hi...

Page 6: ...THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARR...

Page 7: ...ling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 5 3 Installing Dual Flare Duct Fold Dual Flare duct to shape as shown in Fig 1 In...

Page 8: ...er will operate every time power is supplied and the on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is supplied...

Page 9: ...ater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide thru wall extension duct assembly into mounting flange and...

Page 10: ...NTROL BOX 8 7 THERMOSTAT OPTIONS Low Voltage Control Direct Wire Thermostat or Controller Piggy Back Thermostat INSIDE HEATER REMOVE JUMPER FOR DIRECT WIRE THERMOSTAT OPTION 8 Component and Wiring Dia...

Page 11: ...E THERMOSTAT 10 AMP FUSE ON OFF TRANSFORMER 24 VAC 40VA 50 60 Hz LINE VOLTAGE LOW LINE UNITED TECHNOLOGIES Direct Spark Ignition Control FLAME SENSOR PROBE GND REDUNDANT VALVE MAIN VALVE HIGH LIMIT SW...

Page 12: ...Check wiring for loose connections 4 Inspect igniter for visible cracking or scale deposits Inspect flame sensor for position or deposits shorting sensor to burner 5 After performing the above inspect...

Page 13: ...shes the control has gone into lock out due to a failure within the control board 10 3 Checking Manifold Pressure To be performed by a certified gas technician only 1 Unplug heater from power source a...

Page 14: ...t across module terminals L1 and C Does igniter have carbon or dust build up Remove igniter Clean igniter with fine steel wool or emery cloth Spark gap should be 1 8 Reinstall igniter Disconnect ignit...

Page 15: ...Part No 4801 3031 Rev 6 09 Page 15 of 22 Super Saver XL 120 Heater M 10 5 Chart 2 Second Visual Check Chart 2 Second Visual Check NOTE All voltage readings 10 15...

Page 16: ...niter remains sparking with main burner flame present Replace 1016 United Technologies Control Replace 1016 United Technologies Control Is control box C terminal wired to burner ground DSI system cycl...

Page 17: ...4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2 Determine...

Page 18: ...7200 6700 5500 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capacity Value Determ...

Page 19: ...ture voltage frequency gas type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 6401 4543 3005 0...

Page 20: ...4504 6401 4543 6401 1140 0404 6674 1004 1406 0404 6703 Model HH SS 225 3002 6010 1041 1488 1009 1500 1021 1500 1021 1496 1041 1491 1021 1495 3004 0100 LP Propane Gas 3004 0101 Natural Gas 1041 5004 S...

Page 21: ...ox 3006 1581 6401 4502 1013 2047 3001 2080 3010 2139 1004 2138 3001 2862 1042 2693 1004 2036 1004 2136 3591 1200 6401 2911 1001 2158 3017 1301 120V 60 Hz 6401 1318 1004 0107 6401 4508 1001 1452 0408 6...

Page 22: ...Part No 4801 3031 Rev 6 09 Page 22 of 22 Super Saver XL 120 Heater Copyright 2008 by Group Printed in the USA...

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