Hinowa HS701 User Manual - Machine Safety And Maintenance Download Page 1

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User Manual - Machine Safety

and Maintenance

Original instructions - Always store this manual close to the machine.

MINIDUMPER

HS701

STANDAR SKIP

SELF LOADING VERSION

HI-TIP VERSION

MUHS70120615

Summary of Contents for HS701

Page 1: ...User Manual Machine Safety and Maintenance Original instructions Always store this manual close to the machine MINIDUMPER HS701 STANDAR SKIP SELF LOADING VERSION HI TIP VERSION MUHS70120615 ...

Page 2: ......

Page 3: ...N Page 27 2 1 Please read instructions carefully Page 27 2 2 Clothing and protective equipment Page 27 2 3 Non authorized modifications Page 27 2 4 Safety valves Page 27 2 5 Safety and protective device Page 28 2 5 1 Skip cilynder safety lock Page 28 2 5 2 Safety lock with skip support in reised position Page 29 2 5 3 Buzzer indication Page 29 2 5 4 Emergency lever to switch off engine Page 30 3 P...

Page 4: ...4 1 Lift the Skip Page 42 4 3 4 2 Move the bucket Page 43 4 4 Operating the 2nd drive speed and the undercarriage system Page 43 4 4 1 Standard Skip version Page 44 4 4 2 Hi Tip version Page 44 4 4 3 Self Loading version Page 45 5 USE AND PRECAUTION TO BE TAKEN WHEN WORKING Page 46 5 1 Diesel engine controls Page 46 5 1 1 Running in of the engine Page 46 5 1 2 Precautions when starting the engine ...

Page 5: ...ance Page 72 6 3 5 Clean oil cooler Page 73 6 4 Hydraulic system Page 74 6 4 1 Hydraulic oil Page 75 6 4 2 Hydraulic oil filter Page 76 6 4 3 Gearbox oil Page 77 6 5 Grease point Page 78 6 6 Maintenance on the lifting mechanisms only for hi tip version Page 78 6 7 Electric system Page 79 6 7 1 Battery replacement Page 79 6 7 1 1 standard skip and hi tip version Page 79 6 7 1 2 selfloading version ...

Page 6: ... with fixed undercarriage Page 94 7 2 1 2 Standard Skip version with extendable undercarriage Page 95 7 2 2 1 Hi Tip version with fixed undercarriage Page 96 7 2 2 2 Hi Tip version with extendable undercarriage Page 97 7 2 3 1 Self loading version with fixed undercarriage Page 98 7 2 3 2 Self loading version with extendable undercarriage Page 99 7 3 Electric system layout standar skip e selfloadin...

Page 7: ...5 COMPACT DUMPER HS701 HINOWA MUHS70120615 ...

Page 8: ...f persons Please read this manual carefully prior to operating the machi ne and familiarize with it In any case the owner even in the event that the machine is bor rowed or rented should ensure that any operators read and comprehend this manual before starting to operate the machine including maintenance instructions please make also sure that workers operating the machine have been trained to use...

Page 9: ...ormity of the dumper to the directives and standards valid at the time of immission on the market All the modifications or constructive integrations of the dumper performed on own initia tive may affect safety and invalidate the CE declaration MUHS70120615 COMPACT DUMPER HS701 HINOWA 7 ...

Page 10: ...ATA 1 1 IDENTIFICATION DATA In case of request for this machines you will have to make available the most important information for example the serial number of the machine end the serial number of the engine A CE PLATE POSITION B SERIAL NUMBER OF THE ENGINE ...

Page 11: ...1 2 LOCALIZATION OF THE MANUAL Keep this manual in the dedicated box in the machine 1 2 1 STANDARD SKIP AND HI TIP VERSION 1 2 2 SELF LOADING VERSION MUHS70120615 COMPACT DUMPER HS701 HINOWA 9 ...

Page 12: ...E 1 3 1 STANDAR SKIP To facilitate the reading of safety maintenance and operating instructions for the dumper HS701 please find the names of its important components below MUHS70120615 10 COMPACT DUMPER HS701 HINOWA ...

Page 13: ... 18 Hydraulic distributor 5 Drive gear 19 Fuel tank 6 Track 20 Skip 7 Battery 21 Skip cylinder 8 Hydraulic pump 22 Engine cover 9 Hydraulic oil tank 23 Upper cover 10 Hydraulic oil filter 24 Cylinder safety lock 11 Throttle 25 Air inlet filter 12 Battery switch 26 Manual housing 13 Control levers protection 27 Control pannel 14 Fuel level indicator KEY ...

Page 14: ...1 3 2 HI TIP VERSION 10 11 16 18 19 20 21 22 24 26 COMPACT DUMPER HS701 HINOWA 12 MUHS70120615 ...

Page 15: ...ear 21 Skip cylinder 6 Track 22 Engine cover 7 Battery 23 Upper cover 8 Hydraulic pump 24 Cylinder safety lock 9 Hydraulic oil tank 25 Lift cylinder 10 Hydraulic oil filter 26 Skip support 11 Throttle 27 Elettronic spirit level 12 Battery switch 28 Control pannel 13 Control levers protection 29 Chain 14 Fuel level indicator 30 Manual housing 15 Engine 31 Air inlet filter 16 Platform KEY ...

Page 16: ...1 3 3 SELF LOADING VERSION COMPACT DUMPER HS701 HINOWA 14 MUHS70120615 ...

Page 17: ...ngine cover 7 Battery 23 Upper cover 8 Hydraulic pump 24 Cylinder safety lock 9 Hydraulic oil tank 25 Air inlet filter 10 Hydraulic oil filter 26 Manual housing 11 Throttle 27 Control pannel 12 Battery switch 28 self loading bucket 13 Control levers protection 29 self loadind cylinder 14 Fuel level indicator 30 cooling system 15 Engine 31 Bended for closure battery compartmen 16 Platform 32 Plate ...

Page 18: ...CAUTION are used in combination with the caution sign The word DANGER indicates any potentially DANGEROUS situations that may result in serious personal injuries or death if the DANGER is not avoided Also you can cause serious damages to the machine The word CAUTION indicates any potentially DAN GEROUS situations that if not avoided may result in damages or light personal injuries This wording can...

Page 19: ...MUHS70120615 COMPACT DUMPER HS701 HINOWA 17 ...

Page 20: ...e intend from the point of view of the opera tor in the control station THE OPERATOR MUST OPERATE THE MACHINE ONLY FROM THE CONTROL STATION THE MACHINE WAS MADE AS SECURE AS POSSIBLE ALSO TAKING INTO ACCOUNT THE POSSIBI LITY OF OPERATING IT OFF ROAD HOWEVER IF THE OPERATOR DOES NOT OPERATE THE MACHI NE FROM THE CONTROL STATION DANGERS OF VARIOUS NATURE MIGHT ARISE WHEN WORKING INCLUDING THE DANGER...

Page 21: ...nual before using the machine or performing any maintenance operations 06040900A 06165200 MACHINE IN MOTION Keep away from the machi ne in motion 06165200A 06040500 DRIVING DIRECTION This sticker indicates the recommended driving direc tion so that impact with any obstacle can be muffled by the damper unit connected to the idler 06040500A 07464500 DISTRIBUTOR CONTROLS FIXED UNDERCARRIAG E VERS 075...

Page 22: ...LS EXTENDABLE UNDERCARRIAG E VERS 06041300 CRUSHING HAZARD Indicates areas where there is a danger of crushing upper limbs for the operator 06041300A 07397600 THROTTLE LEVER Indicates the positions of the throttle lever to get the maxi mum or minimum engine speed 07397600A 07431000 HYDRAULIC OIL INDICATES OIL FILLING 0 7 4 3 1 0 0 0A COMPACT DUMPER HS701 HINOWA 20 MUHS70120615 ...

Page 23: ...4700 HYDRAULIC OIL FILTER Indicates the position of the hydraulic oil filter 0 6 1 6 4 7 0 0A 06165000 HYDRAULIC OIL LEVEL INDICATOR Indicates the hydraulic oil level 0 6 1 6 5 0 0 0 A 1702155 BATTERY SWITCH Indicates the position of the Battery switch 1702155A 06060000 ENGINE OIL LEVEL Indicates the position of the dipstick to check the engine oil level 0 6 0 6 0 0 0 0A 06164600 ENGINE AIR FILTER...

Page 24: ...e or area not to be touched 0 6 0 5 6 3 0 0 A 06043900 DIESEL Indicates the type of fuel for refueling DIESEL 0 A 6 0 4 3 9 0 0 07430600 DIESEL FILTER Indicates the position of the diesel filter D 0 0 6 0 3 4 7 0 A 07430700 ENGINE OIL FIL TER Indicates the position of the engine oil filter 0 7 4 3 0 7 0 0A 06055600 GUARANTEED SOUND LEVEL Indicates the guaranteed sound level of the dumper 101 LWA E...

Page 25: ...osition of the battery 06 07700A 2 06169900 PROHIBITION OF PERFORMING MAINTENANCE WORK WITH MECHANICAL EQUIPMENT IN MOTION Indicates the prohibition of performing maintenance work with mechanical equipment in motion 6 9 9 0 1 6 0 0A 07481800 USE ONLY OPE RATING FROM CONTROL STATION Indicates the only position allowed for operate the machine 07481800A 07538000 MAXIMUM OPE RATIONAL SLOPe Indicates t...

Page 26: ...1 7 PICTOGRAMS POSITION MUHS70120615 24 COMPACT DUMPER HS701 HINOWA ...

Page 27: ...25 COMPACT DUMPER HS701 HINOWA MUHS70120615 ...

Page 28: ...COMPACT DUMPER HS701 HINOWA 26 MUHS70120615 ...

Page 29: ...el stains as they are easily flammable While operating the machine or performing maintenance work please wear all PPE required according to the work carried out 2 3 NON AUTHORIZED MODIFICATIONS It is strictly forbidden to implement modifications to the machine that could affect its safety and operations The manufactures is not liable for any damage or accident caused by non authorized modification...

Page 30: ...vi ce supporting the weight to prevent the fall 2 5 1 SKIP CYLINDER SAFETY LOCK Turning and positioning the safety lock of the skip cylinder it s possible to lock the dumper skip in tipping position and avoid to involuntary closure of the skip Use the safety lock only with the skip empty If it s necessary to perform services or other activities with the skip in tipped posi tion you must use the sa...

Page 31: ... avoid the involuntary closure of the skip Before drawing close to the machine to engage or disengage the safety stop of the skip make sure that the engine is off no people are near or on the control position 2 5 3 BUZZER INDICATION On the minidumper there is a buzzer if it rings there is a risk of rollover If the beeper is activated the only movement admitted is lower the skip All the other movem...

Page 32: ...ntrol the working area to verify there isnʹt obstacles the terrain can support the weight of the full load dumper the slopes are under the maximum value for the dumper see the paragrafh with the tecnical date visibility and illumination are adeguate in every point Always pay attention to persons entering the operational range of the machine Adopt proper signaling to warn people before moving the m...

Page 33: ...of fuel oil or flammable pro ducts as it may result in risk of fire Refrain from smoking or producing sparks in refueling or storage areas Do not overfill the tank Make sure the cap is hermetically and safely closed after refueling Make sure that there are no fuel leaks during refueling Oil vapors or leaks may ignite Make sure that the area is dry before starting the engine The muffler gets hot du...

Page 34: ...from the latter The table below supplies the values relating to the minimum distance from electric power lines depending on the type of voltage Before starting operation examine the work area taking note of overhead power lines moving machinery such as overhead cranes and road rail and building equipment SAFETY DISTANCE FROM POWER LINES LINE RATED VOLTAGE SAFETY DISTANCE METRES FROM TO 0 V 300 V 5...

Page 35: ...G INSTRUCTIONS 1 Throttle 2 Control pannel 3 Hydraulic valve controls 4 1 THROTTLE For increase the revolution of the engine move down the lever for decrease the revolution move the lever up 1 2 3 MUHS70120615 COMPACT DUMPER HS701 HINOWA 33 ...

Page 36: ...rrent key can be removed ON Ready to start engine Functioning of the signaling and control instru ments Various components under voltage START Starting the engine The key automatically returns to ON position B COUNTER The counter is used for totalize the operation hours of the dumper Off On Heat Start A B D C1 C2 MUHS70120615 34 COMPACT DUMPER HS701 HINOWA ...

Page 37: ...ine is running and when is off check the light of the indicator and its protection fuse If the causes of the inconvenient cannot be identified please contact Hinowa custo mer service C 2 LIGHT RED OIL ENGINE LOW PRESSURE The light indicates low pressure of the engine oil which can be due to engine idle speed is too low insufficient oil level use of oil whose viscosity is not suitable for seasonal ...

Page 38: ...moved ON Ready to start engine Functioning of the signaling and control instru ments Various components under voltage START Starting the engine The key automatically returns to ON position B COUNTER The counter is used for totalize the operation hours of the dumper COMPACT DUMPER HS701 HINOWA 36 MUHS70120615 B C1 C2 D A E Off On Heat Start ...

Page 39: ...o mer service C 2 LIGHT RED OIL ENGINE LOW PRESSURE The light indicates low pressure of the engine oil which can be due to engine idle speed is too low insufficient oil level use of oil whose viscosity is not suitable for seasonal temperature malfunctioning of the circuit wrong direction of rotation In case of abnormal ignition switch off the engine and please contact Hinowa customer service D HOR...

Page 40: ...EMENT LEVERS DESCIBED IN THIS PARAGRAPH ARE ALWAYS THE FIRST AND THE SECOND FROM THE LEFT OF THE CONTROL STATION The movement levers allow the driver to drive the dumper forward backward and at a curb The left movement lever controls the left track and the right movement lever controls the right track Driving straight forward Move both levers forward to drive straight forward Move both levers back...

Page 41: ...parts and facilitate the undercarriage movement Close the undercarriage ONLY on a flat surface The undercarriage closure reduce stability performance of the machine To operate it on a slope can create tilting effects and risk for the operator 4 3 2 1 STANDARD SKIP VERSION MUHS70120615 COMPACT DUMPER HS701 HINOWA 39 Steering on your own axis Move one lever forward and the other lever backward IMPOR...

Page 42: ...4 3 2 2 HI TIP VERSION 4 3 2 3 SELF LOADING VERSION COMPACT DUMPER HS701 HINOWA 40 MUHS70120615 ...

Page 43: ...ip and then close it move the lever as indicated in the picture Apply this command only when the machine is stationary on a flat ground 4 3 3 2 HI TIP VERSION 41 COMPACT DUMPER HS701 HINOWA MUHS70120615 FIXED UNDERCARRIAGE EXTENDABLE UNDERCARRIAGE FIXED UNDERCARRIAGE EXTENDABLE UNDERCARRIAGE ...

Page 44: ...e skip move the lever as indicate in the picture If the beeper is activated the only movement admitted is lower the skip All the other movements are forbidden until the beeper stop to ring COMPACT DUMPER HS701 HINOWA 42 MUHS70120615 FIXED UNDERCARRIAGE EXTENDABLE UNDERCARRIAGE FIXED UNDERCARRIAGE EXTENDABLE UNDERCARRIAGE PERICOLO DANGER ...

Page 45: ...re the progressive movement of the lever controls the speed of the blade 4 4 OPERATING THE 2nd DRIVE SPEED AND THE UNDERCARRIAGE SYSTEM 2ND DRIVE SPEED To operate the 2nd drive speed of the carriage move the lever as indicated in the picture Apply this command only when driving on a flat ground FIXED UNDERCARRIAGE EXTENDABLE UNDERCARRIAGE PERICOLO DANGER ...

Page 46: ...4 4 1 STANDARD SKIP VERSION 4 4 2 HI TIP VERSION COMPACT DUMPER HS701 HINOWA 44 MUHS70120615 FIXED UNDERCARRIAGE EXTENDABLE UNDERCARRIAGE FIXED UNDERCARRIAGE EXTENDABLE UNDERCARRIAGE ...

Page 47: ...gage 2nd speed while the machine is moving The deceleration it would trigger could cause personal injuries and damage the machine 45 COMPACT DUMPER HS701 HINOWA MUHS70120615 IMPORTANTE IMPORTANTE FIXED UNDERCARRIAGE EXTENDABLE UNDERCARRIAGE ...

Page 48: ...CAUTIONS WHEN STARTING THE ENGINE Check that all the components of the machine are properly maintained and set before starting the engine as indicated in this manual Inform people around you that you are about to start the machine Do not allow anybody to climb onto the machine Do not operate the machine and any connected equipment under the effect of alcohol drugs or fatigue STARTING THE ENGINE To...

Page 49: ...rds and clean all maintenance tools when restarting the engine following maintenance work Do not use ether or other fluids to start engine with the air inlet as it may cause serious damage 1 Place the throttle lever C halfway between maximum and minimum 2 Insert ignition key and turn to the ON posi tion 3 Turn the ignition key to the HEAT position and hold it in that position for a period of time ...

Page 50: ...who the voltage of the battery is not enough to start the engine proceed as indicate in the following point Open the engine cover Connect using wire with sheath and electric clamps the negative pole of the new battery with the copper braid on the lower right side of the engine Without touch any component of the dumper or the negative pole of battery connect using wire with sheath and electric clam...

Page 51: ...tive pole Close the engine cover and proceed with the 6 point on the upper list 5 1 4 STOPPING THE ENGINE 1 Return the throttle lever C in the idle posi tion and allow the engine to idle 2 Turn the ignition key to the OFF position 3 Once the start switch is in the OFF position remove the ignition key Do not touch the muffler and the engine while the engine is running or for a cer tain period of ti...

Page 52: ...e engine see paragraph Emergency lever to switch off engine and repair or replace the component damaged with the assistance of the service Hinowa FUEL Make sure that the fuel tank does not empty completely verify the level using the information in the paragrafh refuelling fuel In such case air could be introduced in the fuel supply system The bleeding of the system is automaticaly To avoid persona...

Page 53: ...f the exhaust fumes can be slightly different with a constant limit of rated power If the engine is kept running continuously with the emission of dark exhaust fumes this can cause severe damage STOP THE ENGINE IMMEDIATELY IF the engine suddenly revs up and down you hear abnormal noises the exhaust fumes turn dark the oil pressure indicator lights up 51 COMPACT DUMPER HS701 HINOWA MUHS70120615 ...

Page 54: ...hine for prolonged periods of time or during inspection and maintenance work on machine components Turning the ignition key clockwise connects the electric circuit of the machine while turning it counter clockwise interrupts the electric circuit The battery switch should be operated only when the machine is turned off Open the engine protective cover only when the engine is turned off COMPACT DUMP...

Page 55: ... lower the skip turn off the engine and make sure the dumper cannot be restarted take away the ignition keys It is strictly forbidden to transport people on the skip or on other machine s part 5 3 1 DRIVE Set the throttle lever at the corret position in function of the load of the dumper the conditions and the slope of the terrain Verify that all the security indications are correctly applied If t...

Page 56: ...ound with the machine axle aligned with the slope Never drive along a slop or climb up or down diagonally It is forbidden to drive downhill at secondary speed It s forbidden steering for reverse the direction when driving on slopes During uphill with full skip load drive forward when downhill with full skip drive backward During uphill with empty skip drive backward when downhill with empty skip d...

Page 57: ... to drop out of the skip or the dumper to tip over In any case do not exceed the capacity displayed on the CE marking Check that no one is stationing nearby the dumper If need be alert by standers by honking the horn If the load sticks to the bottom of the skip for instance if the material is wet clay or frozen do not tip the skip over because the dumper may lose balance and tip over Do not transp...

Page 58: ... ADOPT WHEN TRANSPORTING A LOAD To avoid accidents or tipping over do not exceed the load limits listed in para graph Technical specifications and displayed on the CE marking ref par 1 1 Identification data under the entry RATED PAYLOAD Make sure that the load holds tight that it does not stick out of the edges of the skip or obstructs the view when transporting it To avoid the skip from tipping o...

Page 59: ...period of time apply strains under the tracks downhill 3 Be sure that the undercarriage is in wide position if the minidumpers is equipped with variable undercarriage 5 8 TOWING THE MACHINE It is strictly forbidden to tow the machine Any attempt to tow the machine could cause o damage to the dumper transmission 5 9 LOADING UNLOADING THE MACHINE ON OFF A TRANSPORT VEHICLE The dumper is a very handy...

Page 60: ...cated by the diagram below Make sure that the ramps are of adequate capacity to support the machine Please refer to the weight as indicated in the paragraph Technical data herein Make sure that the ramps and truck trailer bed are clear of debris or slippery material The truck trailer must be stationary with the wheels blocked the parking brake engaged the engine turned off without the ignition key...

Page 61: ... each ramp Place the machine so that no parts of it protrude from the truck trailer shape For descending proceed following the above indications and instructions If the ramp inclination is excessive adjust it or if this is not possible use longer ramps 5 10 PRECAUTIONS WHEN TRANSPORTING THE MACHINE TRANSPORT CONFIGURATION When transporting the dumper on a truck trailer or other vehicle make sure t...

Page 62: ...sten the frame of the right and left tracks to the truck bed with the aid of metal wires and soft guards Do not allow the metal wires to make direct contact with the rubber tracks The fixing points see figure below are located on the undercarriage and are identi fied with the same symbol indicate in the paragraph lifting the machine 5 11 LIFTING THE MACHINE For the proper lifting of the machine pl...

Page 63: ... operating plan for the lifting tasks meticulously analysing the risks Remove any load object from inside the skip LIFTING POINTS There are four lifting points on the dumper One is located on the right side mem ber one on the left side member and the other two on the basis of the structure They are identified by this symbol To lift the machine use a structure wide enough not to interfere with the ...

Page 64: ...tely 8 The use of rubber tracks on coastal marine areas should be avoided as sea air or salt in general corrode the adhesion between the rubber and the metal core insi de 5 13 PRELIMINARY CHECK BEFORE START THE WORK Every day before use the dumper take the following points Check there isn t losses from the idraulic components of the machine If there is a losses repair or replace the component dama...

Page 65: ... the procedure below 1 Release all the control lever see paragraph hidraulic valve controls in order to arrest all movement of the machine 2 Rotate the start stop switch see paragraph engine key at the OFF position in this case engine is stopped If there is a damage at the elettrical circuit and the stop don t switch off the engine put the throttle at the minimun position and close the skip for st...

Page 66: ...teries using the appropriate battery switch ref para graph 5 2 before any intervention on the electrical system Hydraulic pipes must be laid and installed in a workmanlike manner Tampering with the hydraulic circuit may lead to severe DANGER in using the dumper Do not dispose of lubricants in the environment Collect and dispose of these products in accordance with laws and regulations in force in ...

Page 67: ... using the lock indicate in the paragraph safety and protective device Move all the lever in all the direction few times for release the residual pressu re Rotate counterclockwise the battery switch After you have verify all the upper condition open the engine cover or the distribu tor cover to perform the maintenance At the end of the maintenance operation close the cover and remove the key In ca...

Page 68: ...PER HS701 HINOWA 66 MUHS70120615 above 25 C SAE30 or SAE10W 30 SAE10W 40 0 C up to 25 C SAE20 or SAE10W 30 SAE10W 40 below 0 C SAE10W or SAE10W 30 SAE10W 40 ISO CETOP Hydraulic HV ISO VG 68 Viscosity at 40 C ASTM D 445 68 cst Viscosity Index ASTM D 2270 180 ISO CETOP Hydraulic HV ISO VG 46 Viscosity at 40 C ASTM D 445 46 cst Viscosity Index ASTM D 2270 180 ISO CETOP Hydraulic HV ISO VG 32 Viscosit...

Page 69: ...ith the thickener base SOAP LITHIUM or MOLYBDENUM DISULPHIDE 6 3 ENGINE MAINTENANCE First replacement At least once a year if the dumper works in a dusty place clean the filter at least one times a day at least one time every years or every 6 cleaning back No Part Q ty Interval hours 8 25 100 300 500 1000 1 Engine oil Check level Replace 1 7 l 2 Air filter Cleaning Replace 1 3 Diesel filter Replac...

Page 70: ... the clearing Don t smoke when are working around the batery and refuelling of fuel Refill of fuel after the engine is completly cooled Even clean the leakage of fuel and lubrificant Control of the fuel level and refuel 1 Check the fuel level after have open the engine cover looking the visual level on the tank 2 If the fuel is not enough refuel without exeed the upper limit of the fuel tank 3 The...

Page 71: ...ing nut and take out the filter 1 Wash the filter clean off impurities with fresh fuel Take much care when handling the element because it is very fragile If the element should have holes replace it with a new one A damaged element will shorten the service life of the nozzle and injection pump Changing Fuel Filter Empty the fuel tank and disconnect the fuel pipe Loosen the ring nut and take out th...

Page 72: ...level every day or every 8 working hours Carry out the check with the engine turned off and the machine on a flat surface Carry out the check before starting up the engine or 5 minutes after turning it off Open the engine cover lift out the dipstick 1 clean it with a clean cloth reinsert it into its housing and lift it out again If the oil level is close or lower than the minimum mark on the dipst...

Page 73: ... picture below Loosen the oil strainer 2 and drain the oil completely 2 Put the oil strainer and supply the speci fied quantity of the specified oil through the hole for the dipstick 3 reposition all the components and the screws removed in the previous position in order to use the dumper Clean the oil strainer each time oil is changed 1 Clean the oil strainer with fuel oil 2 If the oil strainer i...

Page 74: ...he main tenance of the filter element Open the engine cover Unscrew the latch Remove the cover B and laydown it in the bonnet Be carefully to avoid damages to the gummy tube for air inlet Remove the cartridge Check that dirt filter element is not dama ged To clean the element use clean dry compressed air on the inside of the element Air pressure at the nozzle must not exceed 205 kPa 2 1 kgf cm2 30...

Page 75: ... four bolts and remove the spiral case 2 Check if the cylinder and oil cooler fins are clogged with dust If so blow it off using an air gun As the oil cooler fins are fragile to prevent damage never use a screwdriver or spatula 73 COMPACT DUMPER HS701 HINOWA MUHS70120615 ATTENZIONE CAUTION ...

Page 76: ... indication in the paragraph hydraulic oil Position itself on the control station and check no people around the dumper Move several times all the distributor levers on each direction Operating in this mode all the presure in the idraulic pipes has been downloaded Take however attention becouse itʹs possible there is residual pressure in the idraulic pipes COMPACT DUMPER HS701 HINOWA 74 MUHS701206...

Page 77: ...ts dedicate locker check the skip support in lower position position the bucket on the terrain turn off the engine Unscrew a turn the filler cap and wait untill the air under pressure are comple tly out from the tank disconect the upper pipe between the cylinder and the distributor near the cylinder start the engine at the minimum and moving slowly the lever in order to close the dumper put out in...

Page 78: ... and then loose the nuts under the levers unscrew the levers and then remove the cover Before open the oil cap unscrew a turn the oil cap for release the pressure see the para grafh 6 4 1 Open the hydraulic oil cap Unscrew the screws on the filter cover and remove it change the filter and replace the filter cover using it s screws finally replace the cover screw the levers and lock every lever usi...

Page 79: ...t The gearbox oil must be replaced for the first time after 150 working hours then every 1000 working hours To replace it follow the following steps stop the gearbox with cap 1B positioned in the lower part of the gearbox as indicated in picture B remove both caps and let the oil drain out completely place the gearbox as described above and refill Avoid using different oil types and brands Choosin...

Page 80: ...mmended once a month depen ding on the operating conditions The play and wear of the chain should be checked frequently together with the condition of the chain coupling pins and the coupling pins to the fixed part Measure the distance between the pins making up the chain and check that this does not exceed 2 of the rated value In practice the check can be performed as follows Completely close the...

Page 81: ...cker and turn off the engine Disconect the pipe on the cylinder for lift the support and than remove it only for hi tip version Disconnect the battery swich and then remove the cablage of the battery and the battery lock Remove the battery rotating it and moving it out upper the pump Install a new bat tery block it using the battery lock and then reconnect all the component 6 7 1 2 SELFLOADING VER...

Page 82: ...s into contact with the skin or clothing immediately rinse with water then wash thoroughly with soap If it comes into contact with the eyes immediately rinse them with clean water for 15 minutes and then seek medical attention Follow the steps below to check and refill the battery fluid a Make sure to turn the engine off and the ignition key to OFF position b Disconnect the battery switch c Remove...

Page 83: ...f the dum per for removale and replaice the components open the engine cover and look down in the left Before to operate with fuses and relays check the engine is off and the battery swit ch is switched off 1 TIMER ENGINE STOP 2 FUSE F1 3 REGULATOR 81 COMPACT DUMPER HS701 HINOWA MUHS70120615 1 2 3 ...

Page 84: ...conect the battery swich cut the cable and than remove the screw prepare a plug on the new contact and on the cable cut on the dumper install with the screw the new sensor and than connect the plug 6 7 6 CHECK THE ELETTRICAL SYSTEM WITH THE BUZZER only for hi tip version start the engine and raise the skip support stop the engine and then turn the key from the 0 to the AC position rotating the key...

Page 85: ...measure or too tight please follow the proce dure illustrated in the following paragraph AS AN ALTERNATIVE TO THE ABOVE MENTIONED PROCEDURE YOU CAN FOLLOW THE PROCE DURE BELOW IN THIS CASE THE CHECK IS LESS ACCURATE AND PRECISE Stop your machine on a flat and solid ground In correspondence of the upper skid of the carriage measure distance A of the bot tom of the skid to the hard internal part of ...

Page 86: ... tighten the tracks connect a grease gun to grease fitting 2 and add grease until the track tension reaches the indicated values preferably use a pneumatic pump with 100 bar operating pressure Clean up any grease spillage If the track is still loose after greasing this is an abnormal behavior In such case please contact Hinowa customer service COMPACT DUMPER HS701 HINOWA 84 MUHS70120615 PERICOLO 1...

Page 87: ...for no more than a turn One turn of valve 1 is enough to loosen the track 3 If the grease does not start draining out rotate the track slowly 4 Use a pry bar 4 of adequate length to force a tooth of the central wheel out of the idler then rotate the track slowly 5 using the pry bar to help it out if neces sary Force 6 sideways to slide the track and lift it from the idler 85 COMPACT DUMPER HS701 H...

Page 88: ...hat the track links are pro perly meshed in the sprocket and idler 6 Adjust the track tensioning see paragraph No 6 5 2 Tensioning rubber tracks 7 Lower the dumper down to the ground 6 9 TIGHTENING BOLTS AND NUTS An essential part of the dumper maintenance is to check bolts nuts and parts in general that may be subject to loosening Pay particular attention to frame components such as idlers gear m...

Page 89: ...ill the tank with fuel so as to avoid formation of rust inside 10 When the engine is not used for a long time let it run without load for about 5 minutes every 2 or 3 months so as to keep it clean and free from rust If the engine is kept without ever running it the air humidity may condense on its sli ding parts and cause rust Removal of the machine from storage CAUTION turn the engine on only in ...

Page 90: ...6 3 8 km h Optional hydraulic extension only for extendable version 758 1058 mm OPERATING WEIGHT Operating weight without operator fixed undercarriage 580 kg Operating weight without operator extensible undercarriage 660 kg PERFORMANCE Max slope front 15 Max slope side 20 Capacity 700 kg Sound pressure level at operator s ear 92 dB A Sound pressure level measured 100 dB A Sound pressure level guar...

Page 91: ...15 Optional 758 1058 mm Dimension reported in this drawing are nominal Real value of each dimension can be influenced by tollerance in the manufacture of the component play in the con nections elastic deformations due to the effects of forces ...

Page 92: ...ion speed 2 6 3 8 km h Hydraulic extension only for extendable version 758 1058 mm OPERATING WEIGHT Operating weight without operator fixed undercarriage 660 kg Operating weight without operator extensible undercarriage 740 kg PERFORMANCE Max slope with skip in lower position 15 Max slope with skip raised 8 Capacity 550 kg Sound pressure level at operator s ear 92 dB A Sound pressure level measure...

Page 93: ... MUHS70120615 Dimension reported in this drawing are nominal Real value of each dimension can be influenced by tollerance in the manufacture of the component play in the con nections elastic deformations due to the effects of forces ...

Page 94: ...80 mm Rollers per side 3 slide Translation speed 2 6 3 8 km h Hydraulic extension only for extendable version 758 1058 mm OPERATING WEIGHT Operating weight without operator fixed undercarriage 735 kg Operating weight without operator extensible undercarriage 656 kg PERFORMANCE Max slope front and side 15 Capacity 700 kg Sound pressure level at operator s ear 92 dB A Sound pressure level measured 1...

Page 95: ... MUHS70120615 Dimension reported in this drawing are nominal Real value of each dimension can be influenced by tollerance in the manufacture of the component play in the con nections elastic deformations due to the effects of forces ...

Page 96: ...AYOUT 7 2 1 1 STANDARD SKIP VERSION WITH FIXED UNDERCARRIAGE COMPACT DUMPER HS701 HINOWA 94 MUHS70120615 KEY 1 Engine KUBOTA 2 Triple gear pump 3 Oil filter 4 Distributor 5 Gearmotor right track 6 Gearmotor left track 7 Skip ...

Page 97: ...EXTENDABLE UNDERCARRIAGE 95 bar 165 bar 165 bar 3 T 4cm 4cm 4cm 1 2 P3 P2 P1 M RH track LH track 2nd speed Bucket Widening System 7 R 6 R 5 8 4 5 Gearmotor right track 6 Gearmotor left track 7 Skip 8 Widening system KEY 1 Engine KUBOTA 2 Triple gear pump 3 Oil filter 4 Distributor ...

Page 98: ...P VERSION WITH FIXED UNDERCARRIAGE COMPACT DUMPER HS701 HINOWA 96 MUHS70120615 KEY 1 Engine KUBOTA 2 Triple gear pump 3 Oil filter 4 Distributor 5 Gearmotor left track 6 Gearmotor right track 7 Tilt skip 8 Lift skip ...

Page 99: ...TH EXTENDABLE UNDERCARRIAGE 97 COMPACT DUMPER HS701 HINOWA MUHS70120615 6 Gearmotor right track 7 Lift skip 8 Tilt skip 9 Widening system KEY 1 Engine KUBOTA 2 Triple gear pump 3 Oil filter 4 Distributor 5 Gearmotor left track ...

Page 100: ...TH FIXED UNDERCARRIAGE COMPACT DUMPER HS701 HINOWA 98 MUHS70120615 KEY 1 Engine Kubota 2 Triple gear pump 3 Oil filter 4 Distributor 5 Gearmotor left track 6 Gearmotor right track 7 Self loading bucket 8 Tilt skip 9 Hydraulic cooler ...

Page 101: ...TANDABLE UNDERCARRIAGE 99 COMPACT DUMPER HS701 HINOWA MUHS70120615 6 Gearmotor right track 7 Widening system 8 Tilt skip 9 Self loading bucket 10 Hydraulic cooler KEY 1 2 Triple gear pump 3 Oil filter 4 Distributor 5 Gearmotor left track ...

Page 102: ... acustic signaler S1 acoustic signaler push botton F1 general fuse B4 engine stop S0 battery switch H1 battery charge indicator light H2 oil pressure indicator light B5 alternator B6 engine oil pressure sensore B7 starter R glow plugs A1 engine stop timer A2 regulator A3 counter A4 ignition switch B0 battery B4 S0 B7 B5 B6 B0 ...

Page 103: ...1 acoustic signaler push botton FC1 contact sensing F1 general fuse B3 tilt indicator B4 engine stop S0 battery switch H1 battery charge indicator light H2 oil pressure indicator light B5 alternator B6 engine oil pressure sensore B7 starter R glow plugs A1 engine stop timer A2 regulator A3 counter A4 ignition switch B0 battery B5 B0 ...

Page 104: ...COMPACT DUMPER HS701 HINOWA 102 MUHS70120615 ...

Page 105: ...103 COMPACT DUMPER HS701 HINOWA MUHS70120615 ...

Page 106: ...COMPACT DUMPER HS701 HINOWA 104 MUHS70120615 ...

Page 107: ......

Page 108: ...Legal and administrative seat HINOWA S p A I 37054 NOGARA VR via Fontana Tel 39 0442 539100 Fax 39 0442 539075 hinowa hinowa it marketing info hinowa com www hinowa com ...

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Hinowa HS701, User Manual - Machine Safety And Maintenance

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