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Section 4 - Operating the Bale Mover

4. Engage the bale roller chains to move the

bales toward the back of the Bale Mover
and off the bed.

5. Slowly drive forward as bales are

unloading.

6. When bales are unloaded and clear,

lower the bed completely into the
operating position.

Engage Chains and Drive Ahead

211056

Lower the Bed

211058

Page 4-8

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Summary of Contents for BM1400

Page 1: ...O p e r a t o r s M a n u a l E11553V1_A Bale Mover BM1400...

Page 2: ...g Ltd All rights reserved The content of this manual was based on the most current information available as of the date of copyright It is the policy of Highline Manufacturing Limited to improve and d...

Page 3: ...ration of your Bale Mover 1400 In the manual you will find safety procedures maintenance routines and detailed operational instructions If you find that you require information not covered in this man...

Page 4: ...s Motors to Ensure Smooth Operation Check the Condition of the Tires Inspect All the Hydraulic Motors Cylinders and Hoses Check the Condition of the Hydraulic Motors Lubricate All Grease Fittings Sect...

Page 5: ...This Page Left Blank...

Page 6: ...he Bale Mover by lowering the back end of the bed rotating the bale chains to move bales onto the bed while backing the Bale Mover into the row of bales When the Bale Mover is engaged it uses hydrauli...

Page 7: ...and the safety and instruction decals on the machine Perform regular maintenance and repair to ensure that the Bale Mover operates safely and efficiently Bale Mover 1400 The Bale Mover has the ability...

Page 8: ...found on the serial number plate 1 located on the left frame rail behind the left bale lift arm It is important to record the serial number for proof of ownership and for any service or maintenance a...

Page 9: ...and all Safety Operating and Maintenance information presented in this manual Do not operate or allow someone to operate this equipment until this information has been reviewed This information should...

Page 10: ...rdous situation that if not avoided WILL result in DEATH OR SERIOUS INJURY The color is Red with White lettering Indicates a potentially hazardous situation that if not avoided COULD result in DEATH O...

Page 11: ...concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the Bale Mover 3 The Bale Mover shall not be operated without all the guards in place...

Page 12: ...the decals attached to the machine could result in serious injury or death Keep all safety and instruction decals in good condition Replace any missing or damaged decals STOP TRACTOR BEFORE GOING NEA...

Page 13: ...ADING OR UNLOADING BALES Falling bales can cause serious injury or death Stand clear of Bale Mover when PTO is engaged Do not operate within 100 ft 30m of any person STAND CLEAR OF BALE LIFT ARMS Movi...

Page 14: ...OT OPERATE ON SIDE HILL Tractor or bale mover roll over can cause serious injury or death Tractor must be equipped with Roll Over Protection System ROPS Always wear seat belts when operating tractor U...

Page 15: ...Section 1 Safety Page 1 8 SAFETY DECAL LOCATIONS 211073...

Page 16: ...lics Do not allow children or other people to ride on the tractor or Bale Mover Falling off can result in serious injury or death 1 Tractor Requirements Roll Over Protection System ROPS Working seatbe...

Page 17: ...ctor drawbar Use at least a 1 1 4 31 75 mm pin 5 Connect the safety chain to the tractor and fasten securely 6 Tractor Wheel Tread Width Settings When working on inclines or rough ground use the large...

Page 18: ...tractor 9 Route the Electric Control Cable Route the electric control cable into the tractor cab Ensure the cable does not interfere with or contact moving parts 10 Place the Hitch Jack in the Storage...

Page 19: ...he tires to 90 psi 620 Kpa 13 Raise both bale lift arms 14 Install the lift arms transport lock chains 1 on both arms Install the chain pins 2 and clip into place with the spring pins Always use fork...

Page 20: ...from overhead power lines Electrocution can occur without contacting power lines 15 Ensure that the Slow Moving Vehicle SMV sign 1 is clean and visible 16 Transport Speed Do not exceed 24 mph 40 km h...

Page 21: ...Section 2 Transporting the Bale Mover This Page Left Blank Page 2 6...

Page 22: ...ving Vehicle SMV sign is clean and visible 4 Adjust the bed chain rails for the size of bale The inside rails can be moved for the size of bale being handled Remove the bolts 1 from the rail mounts pl...

Page 23: ...Check that the chain is secure around the end roller Check the tension on all the chains The chain can be seen in the sight hole 1 that is in the side of the rail The chain should be in line with the...

Page 24: ...e bale lift arms Stand Clear of Bale Lift Arms Moving lift arms can cause serious injury or death Never stand under lift arms when lowering or raising Do not allow people near the lift arms when the b...

Page 25: ...owering or raising Do not allow people near the lift arms when the being moved 10 Check that the chain guards on the hydraulic motors are in place and in good condition The Bale Mover shall not be ope...

Page 26: ...ing chain or parts could cause serious injury or death 12 Check the condition of the tires Fill to an air pressure of 90 psi 620 kPa Inspect the wheels and tires for damage or foreign objects Repair o...

Page 27: ...re on hydraulic system before repairing adjusting or disconnecting Note If fluid is injected under the skin it must be removed immediately by a surgeon familiar with this type of injury Visually inspe...

Page 28: ...eparation 14 Check the condition of the hydraulic motors and the connections 15 Lubricate all grease fittings See the Maintenance Section 16 Ensure all fasteners are tightened Check the Motor and Conn...

Page 29: ...Section 3 Bale Mover Preparation This Page Left Blank Page 3 8...

Page 30: ...g the power lines 1 Park on Level Ground 2 Remove the lift arm transport chains on both arms Note Do not lower the lift arm when transport chains are in position or damage to the machine will occur Ra...

Page 31: ...Bale Mover should be operated at field speeds of 3 4 mph 4 6 km h It is not required to stop to pick up a bale 5 Load the Bale Mover on both the left and right sides as evenly as possible This will en...

Page 32: ...rocker switch to the right position One tractor remote will be used to lift the bales into position onto the right side of the deck The other tractor remote will be used to push the bale back on the...

Page 33: ...red to stop to pick up a bale Continue driving forward 5 The lift arm can rotate a bale somewhat to align it into the lift arm 6 Drive forward until the lift arm forks are fully under the bale Drive U...

Page 34: ...e bale chains 8 Activate the bale chain to move the bales back This will allow room for another bale to be loaded 9 Up to 7 bales can be loaded on both the right and left sides of the Bale Mover Lift...

Page 35: ...e Mover faster than 24 mph 40 km h 11 If traveling on roadways Ensure the bales are securely strapped to the mover Ensure the clearance lights and SMV are pivoted out and visible Ensure the lights are...

Page 36: ...Use one tractor remote to tilt the bed to the unload position Use the other tractor remote to operate the roller chains to push the bales back and slide them off of the deck 2 Position the Bale Mover...

Page 37: ...o move the bales toward the back of the Bale Mover and off the bed 5 Slowly drive forward as bales are unloading 6 When bales are unloaded and clear lower the bed completely into the operating positio...

Page 38: ...ins Center the electric rocker switch Use one tractor remote to tilt the bed to the reload position Use the other tractor remote to operate the roller chains to push the bales forward onto the deck 2...

Page 39: ...back up towards the bales as they are reloading 6 When bales are reloaded lower the bed completely into the operating position 7 Crossing Ditches and Steep Inclines Cross ditches or inclines at about...

Page 40: ...lly lower left right fork lifts Step 3 Disengage hydraulic motors Step 4 Set the tractor park brake Step 5 Shut off tractor engine and remove the key Step 6 Relieve hydraulic pressure and disconnect h...

Page 41: ...e 2 points on the front and back of the shaft ring Lubricate left and right side pivot shafts Lubricate 2 points on the tandem axle pivots 1 point on each tandem pivot Lubricate left and right side ta...

Page 42: ...ne and replace the hydraulic hose assembly if any of the following conditions exist Fitting slippage on hose Damaged cracked cut or abraded cover any reinforcement exposed Hard stiff heat cracked or c...

Page 43: ...chain that is on the decal To adjust the chain tension Loosen the nut 2 at the end of the threaded rod on the motor mount Adjust the chain tension by turning the inside nut 3 until the bottom of the...

Page 44: ...nt of the Bale Mover 3 Use two jacks under the main frame of the Bale Mover at the positions shown by the arrows Raise the side of the Bale Mover high enough to be able to rotate the axle so the tire...

Page 45: ...Section 5 Maintaining the Bale Mover Tire Pressure Keep tires properly inflated to 90 psi 620 kPa Tire damage may occur if tires are under inflated Page 5 6...

Page 46: ...grease points See Section 5 3 Tighten all bolts to the recommended torque 4 Check the Bale Mover for worn and damaged parts Replace as needed 5 Touch up the paint to prevent rusting 6 Park the Bale M...

Page 47: ...e jack from the storage position and place it onto the hitch Pin the jack in place 1 Raise the hitch until the weight is supported by the jack Ensure that the jack is resting on solid level ground or...

Page 48: ...t the electrical connection 14 Remove the switch and cable from the tractor cab Store in a dry place 15 Secure the hydraulic hoses and electrical connectors to the hose holder 1 on the hitch to keep t...

Page 49: ...Section 6 Storing the Bale Mover Page 6 4 This Page Left Blank...

Page 50: ...GVW 38 000 lbs 17 236 kg Total Length 43 9 13 34 m Bed Length 37 11 28 m Total Width Loaded 16 8 5 08 m Total Width Unloaded 15 1 4 61 m Bed Width 11 2 3 4 m Total Height Max 12 3 3 74 m Bed Height 3...

Page 51: ...Section 7 Specifications This Page Left Blank Page 7 2...

Page 52: ...APPLY TO 1 Any defect which was caused in Highline s sole judgement by other than normal use and service of the Equipment or by any of the following a accident b misuse or negligence c overloading d o...

Page 53: ...period will receive the balance of the one year New Equipment Limited Warranty Replacement parts after the original machine warranty are warranted to be free from defects of material for ninety 90 day...

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