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TROUBLESHOOTING A SYSTEM

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The key to finding the problem in a misbehaving sound system is to isolate parts of that system in a logical fashion to track down the fault.

Description of the Diagnostic system built into all HiFonics amplifiers

The diagnostic system will shut down the amplifier, until reset by turning the head unit off, and back on. This state of affairs will be indicated by the  front panel PROTECT 
LED lighting up under the following conditions:
1 - A sort circuit on the loudspeaker leads.
2 - An internal amplifier fault that causes a DC offset on the loudspeaker output.

Should the amplifier go into diagnostic mode, simply disconnect all RCA and speaker leads, while k12 volt, power ground and remote leads connected. 
1. Now turn the amplifier back on, and if the diagnostic LED lights, the amplifier has an internal fault.
2. If not, plug the RCA cables back, and reset the amplifier. If it goes into diagnostic now, the fault lies in the input, either with bad cables or source unit.
3. If the amplifier seems fine with RCA cables plugged in, connect the speakers, one at a time, and if one of the speakers or its wiring is faulty, it will activate the diagnostic 
system.

Amplifier heatsink  overheating

The amplifiers will shut down when the heatsink temperature reaches 80 degrees centigrade, and turn back on once the unit has cooled down below that point.

Causes of overheating:

1 - Inadequate cooling - relocate or remount to provide better natural airflow over the fins.
2 - Driving high power levels into low impedances - back off on the volume control, and/or make sure you are not loading the amplifier with less than the recommended 
loudspeaker impedance.

Low output power

1 - Check that level controls have been set up properly.
2 - Make sure that the battery voltage, as measured at the amplifier’s +12 volt and ground terminals, is 11 volts or more.
3 - Check all +12 volt and ground connections.

Fuses blowing

1 - The use of loudspeaker impedances below the recommended minimums will draw more current - check.
2 - A short on the main +12 volt cable from the battery to the vehicle chassis will cause the main fuse to blow.
3 - If an amplifier fuse blows continually, with only +12 volt, ground and remote leads connected, the amplifier may be faulty.

System does not turn on

1 - Check all fuses.
2 - Check all connections.
3 - Measure the +12 volt and remote turn on voltages at the amplifier terminals. If these are non existent or low, take voltage measurements at fuse holders, distribution    
blocks, the head unit’s +12 volt and remote leads to localize the problem.

Noise problems

System noise can be divided into two categories, hiss, and electrical interference.

Hiss, or white noise

1 - High levels of white noise usually occurs when amplifier level controls are turned up too high - readjust according to the procedures in section 

”Setting up systems after 

installation for best performance”

2 - Another major problem that can cause excessive hiss, is a noisy head unit - unplug the amplifier input RCA cables, and if the hiss level reduces, the source unit is at fault.

Electrical interference

The inside of an automobile is a very hostile electrical environment. The multitude of electrical systems, such as the ignition system, alternator, fuel pumps, air conditioners, 
to mention just a few, create radiated electrical fields, as well as noise on the +12 volt supply and ground. Remember to isolate the problem - first unplug amplifier input RCA 
cables, if the noise is still present, check the speaker leads, if not, plug the RCA’s back, and investigate the source driving the amplifier, one component at a time.

A ticking or whine that changes with engine RPM:

1 - This problem could be caused by radiation pickup of RCA cables too near to a fuel pump or a distributor, for instance, - relocate cables.
2 - Check that the head unit ground is connected straight to the vehicle chassis, and does not use factory wiring for ground.
3 - Try to supply the head unit with a clean +12 volt supply directly from the b, instead of using a supply from the in dash wiring/fusebox.

A constant whine:

This type of noise can be more difficult to pinpoint, but is usually caused by some kind of instability, causing oscillations in the system.
1 - Check all connections, especially for good grounds.
2 - Make sure that no speaker leads are shorting to exposed metal on the vehicle chassis.
3 -RCA cables are notorious for their problematic nature, so check that these are good, in particular the shield connections.

Summary of Contents for Zeus Zxi 6408

Page 1: ......

Page 2: ...d speaker leads low impedance dangerous high temperatures DC shorts and will shut down the amp to prevent serious damage GeneralInstallationProcedure 1 AmplifierFeatureDescriptions 2 ZXi6008 ZXi1008 Z...

Page 3: ...nt off the vehicle chassis slightly larger than the ground lug at the connection point Drill a clearance hole in the chassis the same size as the lug hole and use a bolt spring washer and nut to secur...

Page 4: ...tly to the LINE OUT RCA jacks regardless of the X OVER settingsimplifyingdaisychainingofamplifiers HI SelectsthebuiltinHIGHPASSfilter variablefrom10Hzto150Hz FLAT Bypassesallcrossoversforfullfrequency...

Page 5: ...P If you are using the mono sub bass output of an active crossover there is Important nothing wrong with switching in the low pass filter in these amplifiers for a unit or equalizer Do not be tempted...

Page 6: ...one orbuiltintoaheadunitorequalizer nothing wrong with switching in the low pass filter in these amplifiers for a Important Do not be tempted to connect the hot or positive outputs from any steeperlow...

Page 7: ...s a 2 way system we Use good quality RCAleads to connect the inputs of the amplifier to the source as can use the front outputs from a head unit to drive the highs and the rear output to shown drive t...

Page 8: ...ecklist afterinstallationforbestperformance 4channelhighsamplifier 1 2CHX OVER HI Levelcontrolchecklist 3 4CHX OVER HI Refertothesection Settingupsystemsafterinstallationforbestperformance 2channelbas...

Page 9: ...c setup as above to illustrate a 3 channel arrangement Channel5isatruesinglechannel andassuchisnotbridgeable by mono bridging the stereo channel pairs 1 2 3 4 For a 4 channel setup mono Minimumfinallo...

Page 10: ...ms Interconnectcablechecklist afterinstallationforbestperformance Use good quality RCA cables to connect channels 1 2 3 4 inputs to the front Levelcontrolchecklist andrearoutputsofthesourceasshown Ref...

Page 11: ...eat starting point EXAMPLE If you adjust the Low Pass to 120Hz the amplifier will not play frequencies above 120Hz but will play frequencies from 120Hz to the chosen Hi Pass or Subsonic frequency When...

Page 12: ...usethemainfusetoblow 3 Ifanamplifierfuseblowscontinually withonly 12volt groundandremoteleadsconnected theamplifiermaybefaulty Systemdoesnotturnon 1 Checkallfuses 2 Checkallconnections 3 Measure the 1...

Page 13: ...11 HIFONICS 25TH ANNIVERSARY ZEUS ZXi SERIES AMPLIFIER FEATURES...

Page 14: ...uct being returned Valid purchase receipts will contain the name and address of the authorized reseller Any damage to the product as a result of misuse abuse accident incorrect wiring improper install...

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