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HI GrainSaver U-Trough PS-001, Installation & Operator'S Manual, Page: 3 / 36

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HI GrainSaver U-Trough PS-001 Installation & Operator'S Manual Download Page 3

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5. Maintenance ............................................................................................................24

5.1. Maintenance Safety ..................................................................................... 24

5.2. Maintenance Schedule ................................................................................. 24

5.3. Visually Inspect the Equipment .................................................................... 25

5.4. Inspect Hydraulic Hoses and Fittings ........................................................... 25

5.5. Clean and Wash the Equipment ................................................................... 25

5.6. Check the Gearbox Oil ................................................................................. 26

5.7. Change the Gearbox Oil .............................................................................. 26

5.8. Tension the Belt Drive .................................................................................. 26

5.9. Align the Drive Belts ..................................................................................... 27

5.10. Replace the Drive Belts .............................................................................. 27

5.11. Replace the Sweep Drive Wheel ................................................................ 27

5.12. Adjust the Bin Sweep Backboard ............................................................... 28

5.13. Removing the Underfloor Auger Flighting

 .................................................. 29

6. Troubleshooting .....................................................................................................30

7. Specifications

 .........................................................................................................34

7.1. Mechanical ................................................................................................... 34

7.2. Power Requirements ................................................................................... 35

Summary of Contents for GrainSaver U-Trough PS-001

Page 1: ...U Trough Power Sweep Installation Operator s Manual This manual applies to U Trough Powersweep Unload Bin Diameters 19 21 24 27 30 33 36 29 42 45 48 54 60 72 78...

Page 2: ...ain 9 2 10 3 Collapse of a Vertical Wall of Grain 9 2 12 Drives and Lockout Safety 11 2 12 1 Electric Motor Safety 11 2 12 1 Hydraulic Motor Safety 12 2 13 Personal Protective Equipment 12 2 14 Safety...

Page 3: ...he Equipment 25 5 6 Check the Gearbox Oil 26 5 7 Change the Gearbox Oil 26 5 8 Tension the Belt Drive 26 5 9 Align the Drive Belts 27 5 10 Replace the Drive Belts 27 5 11 Replace the Sweep Drive Wheel...

Page 4: ...as contrary to the intended use Compliance with and strict adherence to the conditions of operation and maintenance as specified by the manufacturer also constitute essential elements of the intend ed...

Page 5: ...only protect you but also the people around you Make these practices a working part of your safety program All accidents can be avoided It is the powersweep owner operator and maintenance personnel s...

Page 6: ...in good working order Shut off and remove key or lock out power source before inspecting or servicing machine 2 5 Work Area Safety Have another trained person nearby who can shut down the bin unload...

Page 7: ...e correctly fitted and appropriate respirator Never walk on grain to make it flow If you ignore the safety precautions above and enter the bin you could die from being submerged 2 8 1 Roof Entry The i...

Page 8: ...s very much like a water drain Velocity increases as grain flows from the bin wall at the top of the grain mass into a small vertical col umn at the center of the bin Flowing grain will not support th...

Page 9: ...mes strong enough to support the weight of a person To remove bridge try breaking the bridge from the inspection hatch or peak Use a pole to hit the surface securing it with a rope in case it is dropp...

Page 10: ...that is broken exposes the starch the most explosive element of the grain Use a filtering system to capture the dust Use an air system to reduce the dust Spray edible mineral oil on the grain to redu...

Page 11: ...and tagout procedures to prevent inadvertent start up and hazardous energy release Know the procedure s that applies to your equipment from the following power source s Ensure that only 1 key exists...

Page 12: ...Clean the connections before connecting to equipment Do not attempt any makeshift repairs to the hydraulic fittings or hoses with tape clamps or adhesive The hydraulic system operates under extremely...

Page 13: ...e need arise and know how to use it Eyewash Kit Keep a portable eye wash kit available or make sure a permanent eyewash station is available should the need arise to flush materials from the eyes Revi...

Page 14: ...ed area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place 5 Small a...

Page 15: ...Note Decal location same in incline discharge Part Number Discription PS 002 15...

Page 16: ...Part Number Discription PS 001 PS 006 16...

Page 17: ...Part Number Discription PS 003 PS 004 PS 005 17...

Page 18: ...lt keeper over the splined shaft G Adjust the sweep backboard to the length by loosening the 4 bolts and rotating the wheel so the sweep telescopes in or out to the desired location Tighten the bolts...

Page 19: ...good quality silicone or butyl based sealant G Install the sweep assembly with the one bolt keeper over the splined shaft H Adjust the sweep backboard to the desired length by loosening the 4 bolts a...

Page 20: ...erates by first opening the center sump to remove 70 80 of grain by gravity see step 1 below Next the intermediate sumps are opened when the center sump runs empty to free the sweep see step 2 below N...

Page 21: ...the start park position could result in damage to the sweep under floor conveyance system and or aeration floor 4 4 Operation of the Powersweep system Perform the following sections in order to fully...

Page 22: ...em do not engage the binsweep while underfloor auger iis operating 2 Release the locking lever and engage the bin sweep by shifting the lever away from bin wall Lock the shift lever into place 3 Start...

Page 23: ...been opened or removed close or replace them before restarting the unit 6 Once the problem is corrected restart the machine Starting under load may result in damage to the bin unload system if grain i...

Page 24: ...doubt contact Grain Saver or your local dealer Before applying pressure to a hydraulic system make sure all components are tight and that hoses and couplings are in good condition 5 2 Maintenance Sche...

Page 25: ...aks and wear Fix or replace where necessary 5 4 Inspect Hydraulic Hoses and Fittings When equipped 1 Pressurize the system 2 Using a piece of cardboard or wood run it along the length of the hose and...

Page 26: ...6 Replace the drain plug 7 Add oil until the gearbox is half full center of cross shaft and replace filler plug A flexible funnel may be required Gearbox should be level when checking or refilling Do...

Page 27: ...nsion 5 Align the drive belts as described in Belt Alignment 6 Reattach and secure the guard 5 11 Replace the Sweep Drive Wheel When equipped with a direct drive wheel 1 Remove the bolt that attaches...

Page 28: ...equire adjustment The backboard can be adjusted in cases where the bin sweep is leaving grain on the bin floor or if the backboard gets stuck on the bin floor To adjust loosen the bolts nuts 1 2 as sh...

Page 29: ...he underfloor auger 2 Attach the drive shaft from the head unit back onto the underfloor auger with the 2 bolts Make sure the insert bearing is loosened on the drive unit for adjustment of the underfl...

Page 30: ...place Secure lock pin in place Hopper slide gates are difficult to open Hopper slide plates are dam aged Obstruction in hopper Rack pinion controls are dam aged Replace metal slide plates Remove obst...

Page 31: ...working condition Remove obstruction Repair or bend flighting back to original shape If this doesn t work replace flighting Underfloor auger is unable to move the grain that the sweep is dumping into...

Page 32: ...n nected properly on spline Spline shaft on lower gearbox is broken Sheared bolts and or key on upper gearbox where sweep coupler is connected Upper gearbox shaft is broken Gearbox is damaged Adjust s...

Page 33: ...ine connec tion is not straight Flighting is bent Remove flange connector bolts and pull out the flighting and ensure all hardware is tightened Ensure gearbox is set straight into the u trough Remove...

Page 34: ...7 Specifications 7 1 Mechanical Powersweep Model Bin Diameter Dimension A 19 139 21 154 24 172 27 191 30 210 33 227 36 247 39 268 42 284 45 302 48 330 54 357 60 396 68 442 72 466 75 484 78 502 34...

Page 35: ...0 15 15 15 54 60 20 20 U trough Unloader with Sweep 3 75 Motor Pulley and 14 Flight Pulley Motor RPM Capacity Bushels Per Hour 1750 Unload 8 468 4000 10 5650 Sweep 312 2340 U trough Unloader with Swee...

Page 36: ...lse shall modify or install or cause to be modified or installed replacement parts not sold distributed or approved by the Manufacturer This warranty shall not be extended to gearboxes batteries drive...

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