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Hi-Force HTWP Series, Operating Instructions Manual

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Hi-Force HTWP Series Operating Instructions Manual Download Page 20

Operating Instruction Manual: 

OM-HTWP-ELECTRIC-01 

Serial Numbers: 

From: BP5141  

 

20 

 

10.0 Pressure Conversion Table 

bar 

psi 

kgf / cm

2 

 

bar 

psi 

kgf / cm

2

 

10 

145 

10.2 

 

360 

5221 

367.1 

20 

290 

20.4 

370 

5366 

377.3 

30 

435 

30.6 

380 

5511 

387.5 

40 

580 

40.8 

390 

5656 

397.7 

50 

725 

51.0 

400 

5802 

407.9 

60 

870 

61.2 

410 

5947 

418.1 

70 

1015 

71.4 

420 

6092 

428.3 

80 

1160 

81.6 

430 

6237 

438.5 

90 

1305 

91.8 

440 

6382 

448.7 

100 

1450 

102.0 

450 

6527 

458.9 

110 

1595 

112.2 

460 

6672 

469.1 

120 

1740 

122.4 

470 

6817 

479.3 

130 

1885 

132.6 

480 

6962 

489.5 

140 

2031 

142.8 

490 

7107 

499.7 

150 

2176 

153.0 

500 

7252 

509.9 

160 

2321 

163.2 

510 

7397 

520.1 

170 

2466 

173.4 

520 

7542 

530.3 

180 

2611 

183.5 

530 

7687 

540.5 

190 

2756 

193.7 

540 

7832 

550.6 

200 

2901 

203.9 

550 

7977 

560.8 

210 

3046 

214.1 

560 

8122 

571.0 

220 

3191 

224.3 

570 

8267 

581.2 

230 

3336 

234.5 

580 

8412 

591.4 

240 

3481 

244.7 

590 

8557 

601.6 

250 

3626 

254.9 

600 

8702 

611.8 

260 

3771 

265.1 

610 

8847 

622.0 

270 

3916 

275.3 

620 

8992 

632.2 

280 

4061 

285.5 

630 

9137 

642.4 

290 

4206 

295.7 

640 

9282 

652.6 

300 

4351 

305.9 

650 

9427 

662.8 

310 

4496 

316.1 

660 

9573 

673.0 

320 

4641 

326.3 

670 

9718 

683.2 

330 

4786 

336.5 

680 

9863 

693.4 

340 

4931 

346.7 

690 

10008 

703.6 

350 

5076 

356.9 

700 

10153 

713.8 

Summary of Contents for HTWP Series

Page 1: ...are available on the Hi Force website The right is reserved to make changes at any time without notice This Original instructions document assumes that the operator carrying out any operation with th...

Page 2: ...corporation Conformity 6 4 0 Specifications 7 4 0 Component Identification 8 5 0 Installation Setup 10 6 0 Operation 16 7 0 Maintenance and Storage 19 9 0 System Components Accessories 19 10 0 Pressur...

Page 3: ...ct If in doubt on the correct use of any Hi Force equipment contact your nearest Hi Force office or distributor Only qualified personnel should be allowed to operate hydraulic equipment If an operator...

Page 4: ...ome cases death Should this incident occur seek out medical attention immediately Seek medical attention immediately if a hydraulic injection injury no matter how minor occurs The system operating pre...

Page 5: ...n lead to hose failure NEVER use a coupler s to lift carry or position a tool Servicing of hydraulic equipment must only be undertaken by a qualified technician DO NOT drop or place heavy objects on a...

Page 6: ...e the area release the pressure and ensure the hydraulic relief valve on the pump is fully open ALWAYS disconnect the pump from the power supply when carrying out maintenance or adjustments except pre...

Page 7: ...rade Temperature range Degrees Celsius From To ISO15 23 44 ISO46 2 73 Pump Specification Refer to the identification plate on the pump for model identification HTWP Torque Wrench Pumps Electric Driven...

Page 8: ...nent Identification 1 Start Stop relay switch 5 Oil level Temperature gauge 2 Electric Motor 6 Drain plug 3 Adjustable pressure relief valve 7 Tool Advance Coupler 700 bar maximum 4 Oil reservoir 8 To...

Page 9: ...OM HTWP ELECTRIC 01 Serial Numbers From BP5141 9 9 Oil pressure gauge 12 Tool Advance button 10 Oil filler breather cap 13 Motor control box 11 Pendant control 14 Roll frame Figure 4 2 Component Ident...

Page 10: ...the Reservoir with Oil IMPORTANT The HTWP Electric Range of pumps uses ISO46 Grade Hydraulic Oil IMPORTANT Only add oil to the reservoir when the attached tool is fully retracted Failure to do so may...

Page 11: ...ectly so that the male high pressure advance coupler 7 is connected to the advance port on the tool Failure to do so may result in leakage tool damage or personal injury 5 3 1 Connections See figure 5...

Page 12: ...se to the male advance coupler 7 on the pump Connect the male coupler on the black hose to the female retract coupler 8 on the pump Connect the free end of the red hose to the advance port on the torq...

Page 13: ...air must be removed from the system The following procedure must be carried out with a torque wrench connected to the pump but NOT fitted on a bolt Hi Force uses superior quick connect couplers on its...

Page 14: ...ssure 700 bar is reached The pressure can be reduced by turning the knob anti clockwise The pressure setting can be locked at the desired value by tightening the wing nut under the adjusting knob cloc...

Page 15: ...gin to advance Continue until the gauge reads approximately 100 bar With the pressure holding steady around 100 bar perform a visual inspection of the tool s hoses and couplers for any signs of oil le...

Page 16: ...of the required working pressure s that must be applied to the Torque Wrench s You have read and fully understood the torqueing sequence and procedure You have performed the relevant risk assessment s...

Page 17: ...re 4 1 3 Press and hold down the advance button 12 on the pendant The tool will advance and stop at its maximum stroke this is correct 4 While holding the pump in advance mode slowly turn the relief v...

Page 18: ...ue tool operator s the pump MUST ONLY be operated once all torque wrench tool operators have indicated it is safe to do so 1 Prepare the pump for operation as per section 6 1 2 Set the required pressu...

Page 19: ...isconnect from the power supply remove the oil drain plug 6 on the bottom of the reservoir and drain the used oil into a suitable container Replace the drain plug 6 and refill with high grade ISO46 hy...

Page 20: ...5 132 6 480 6962 489 5 140 2031 142 8 490 7107 499 7 150 2176 153 0 500 7252 509 9 160 2321 163 2 510 7397 520 1 170 2466 173 4 520 7542 530 3 180 2611 183 5 530 7687 540 5 190 2756 193 7 540 7832 550...

Page 21: ...ier gauge extension cord ii Turn off excess electrical loads 3 Pump struggles to build pressure or maintain pressure under load a Oil level too low Check unit for visible leaks Add oil as per section...

Page 22: ...s Contact your local Hi Force office distributor c Oil level too low Check unit for visible leaks Add oil as per section 5 2 d Air in the hydraulic system Bleed air from the system See section 5 7 e T...

Page 23: ...1 23 UK Head Office Hi Force Limited Prospect Way Daventry Northamptonshire NN11 8PL United Kingdom Tel 44 1327 301000 Fax 44 1327 706555 Email daventry hi force com GLOBAL BRAND LOCAL SERVICE www hi...

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