HGI Generators KUMS080HAE1X004 Operation & Maintenance Manual Download | Manualshive

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Summary of Contents for KUMS080HAE1X004

Page 1: ...44 0 1629 824284 44 0 1629 824613 FA X www HGIgenerators com info HGIgenerators com Email Operation Maintenance Manual Fuel Proof Limited Publication No 498 141 8 0kVA 1500rpm Single Phase Key Start...

Page 2: ...oot Technical Department Mar 2012 Approved by K Croft Technical Department Mar 2012 Document Authorisation Document History Date Version Author Reason for change 08 03 12 Provisional M Crowfoot Draft...

Page 3: ...ally 25 4 5 Power Output Connections 25 4 6 Shut Down Protection Devices 26 4 7 Fuel Filling 26 5 0 Fault Finding 5 1 Engine Fails to Start 27 5 2 Engine Stops While Running 28 5 3 Other Engine Faults...

Page 4: ...sets Safety BS EN 61000 6 1 EMC Generic standards Immunity for residential commercial and light industrial environments BS EN 61000 6 2 EMC Generic standards Immunity for industrial environments BS E...

Page 5: ...z Bunded Base 26 26 HGI s Serial No s 66088 01 to 26 We Harrington Generators International Ltd Ravenstor Road Wirksworth Derbyshire DE4 4FY Declare that The articles have been subjected to and satisf...

Page 6: ...rmation This is the CE mark and indicates that the generator complies with the Eu ropean Directives as detailed in the Certificate of Conformance kVA This is the power in kVA the power factor voltage...

Page 7: ...Section 2 Specification Harrington Generators International 8kVA Diesel Generator 10 Part No 498 141 8kVA Diesel Generator 10 Part No 498 141...

Page 8: ...Section 2 Specification Harrington Generators International 8kVA Diesel Generator 11 Part No 498 141 8kVA Diesel Generator 11 Part No 498 141 2 1 General Dimensions...

Page 9: ...Lass Class H IP Rating IP21 Regulation 1 Base Material Mild Steel Paint White Dimensions Length 1620mm Width 796mm Height 1131mm Weight 577kgs Fuel Fuel Type Diesel Tank Capacity 62 litres Fuel Consu...

Page 10: ...il is added On the service side access door Label Part No 499 376 10 CHECK ENGINE OIL LEVEL DAILY The oil level should be seen on the oil dip stick as per the diagram on the label On the service side...

Page 11: ...art of label No 499 376 11 ENSURE GENERATOR IS AT LEAST 1 METRE AWAY FROM BUILDINGS VEHICLES etc WHEN IN USE Ensure exhaust and air exit vents are not restricted or obstructed On side panel Part of la...

Page 12: ...of label No 499 376 11 STOP ENGINE AND ALLOW TO COOL DOWN FOR A FEW MINUTES BEFORE REFUELLING In addition DO NOT SMOKE while refuelling use a funnel or similar to prevent fuel spillage avoid over fill...

Page 13: ...g of the engine and alternator will be affected which could cause damage to them On side panel Part of label No 499 376 11 ONLY OPERATE ON A LEVEL SURFACE Generally the generator will only be used on...

Page 14: ...in a Welfare unit or similar the main electrical consumer unit will normally house an RCD On side panel Part of label No 499 376 11 IF AN EARTH LEAKAGE TRIP RCD IS FITTED THE GENERATOR S BRASS EARTH S...

Page 15: ...can under certain conditions give off small quantities of hydrogen gas Do not smoke or use naked flames while working on a battery NEVER attempt to burn a battery as a method of disposal On the front...

Page 16: ...0 DANGER MOVING MACHINERY INSIDE DOOR Moving parts will be present whilst the machine is in operation Stop the machine and isolate before removing the door access panel On base front RHS Label No 499...

Page 17: ...ectricity On Construction Sites Health and Safety Executive Publications PM53 Emergency Private Generation Alternatively the HGI Technical Help Line would be pleased to advise on the best measures for...

Page 18: ...medical assistance immediately Inhalation In the unlikely event of inhalation of fumes if dizziness or nausea occurs move the individual to fresh air If symptoms persist obtain medical attention If di...

Page 19: ...tely If difficulties are experienced with breathing a qualified person should administer oxygen If breathing stops give artificial respiration Eyes In the unlikely event that the material enters the e...

Page 20: ...urce To stop generators in an emergency press the RED stop button on the generator control panel or remove the plug from the socket On Automatic Mains Failure Units AMF press the emergency stop button...

Page 21: ...status indication See 4 1a The Key Switch positions are displayed below NOTE Before starting the engine turn the key to the pre heat position and hold for 10 12 seconds and the release and start the e...

Page 22: ...aspects of working with oil are contained in this manual Coolant Level The radiator filler can be located at the front of the set Maintain the coolant level in line with the mark on the radiator fill...

Page 23: ...ng Each output socket is individually protected by an MCB miniature circuit breaker 15 Amps on small output sockets and 30 and 63 Amps on the larger sockets If the current being drawn through the sock...

Page 24: ...Check the operation of the slave relay Check the connections to the starter motor Check the operation of the starter motor by making a tempo rary connection to its solenoid Starter motor did not atte...

Page 25: ...ine starts but then closes down on Speed Fault on the Control Module Speed Fault If the engine does not run at 1800 to 3420rpm it will shut down The most common cause of incorrect speed is air or cont...

Page 26: ...and use the selector switch on the generator to turn the supply ON to the suspect equip ment If a piece of equipment trips the earth leakage unit repeatedly make sure it cannot be used again by remov...

Page 27: ...lter 9 Adjust valve clearances 9 Replace coolant 9 Check radiator hoses clamps 9 Check intake air hoses clamps 9 Replace fan belt 9 Check fan belt tension 9 9 Check operation of MCBs 9 Control Module...

Page 28: ...ld cover the plates The battery is a maintenance free unit and should not require the electrolyte being topped up Check that the positive and negative terminals are tight and secure and free from corr...

Page 29: ...ters are subject to the operating environment and as such should be inspected daily cleaned as required and replaced when cleaning becomes ineffective regardless of operating hours Refer to the engine...

Page 30: ...g cut out works c Low oil pressure shut down works d Low fuel shut down works 11 Check Canopy A All fixings secure b Inlet outlet air louvres clear c Confirm all seals in the engine compartment sound...

Page 31: ...info HGIgenerators com or sales HGIgenerators com Web Site www HGIgenerators com Technical Help Line Staffed by Technical Engineers who will advise on the correct generator for your power requirement...

Page 32: ...art No 498 141 Engine Model Kubota D1105 Engine Type Diesel Engine Notes 1 Please refer to the Kubota Engine Service Schedule 2 Please see Kubota Engine Operator Manual Description Part No Fuel Filter...

Page 33: ...y can absorb moisture The insulation resistance must be at least 2 M two mega ohms If it is less than this then the alternator windings can be dried out by placing the alternator in an oven at 60 70 C...

Page 34: ...and any business or professional related use 3 Standby means a unit that is used only for emergency situations where the mains has failed and the unit completes less than 50 hours per annum B General...

Page 35: ...es apply then HGI will issue a credit note or refund as appropriate All cases are dealt with on an individual basis and we reserve the right to decline any claims based on the Foreign Office website w...

Page 36: ...Section 10 Wiring Diagrams Harrington Generators International 8kVA Diesel Generator 39 Part No 498 141 8kVA Diesel Generator 39 Part No 498 141...

Page 37: ...Section 10 Wiring Diagrams Harrington Generators International 8kVA Diesel Generator 41 Part No 498 141 8kVA Diesel Generator 41 Part No 498 141...

Page 38: ...498 103 Issue A Page 43 Section 11 Notes Other Harrington Generators International...

Page 39: ......

Page 40: ...HGI Limited are one of the largest generator manufacturers in the UK supplying petrol and diesel powered generators from 3kVA 5000kVA with our range of engine powered Welders PTO s and Generators...

Page 41: ...A X www HGIgenerators com info HGIgenerators com Email This manual contains important safety information If you lose this manual please contact HGI Limited with the Serial Number of your generator and...

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