HGI Generators HRD060D Operation And Maintenance Manual Download

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Harrington Generators International

498-1084

HRD060D Diesel Generator

Manufacturer’s Service and User Guides

Manufacturer’s Service and User Guide Links

Every effort is made to ensure that the manufacturer’s user and service guides contained in this manual are the

latest available at the time of publication. If in doubt about the recency of the documents then please contact the

manufacturer or visit their website for the latest information.

Yanmar L100 Engine Operators Manual

- http://www.yanmarengines.co.uk/products.php?range_id=1&section_id=2

Deep Sea 3110 User Guide

- http://www.deepseaplc.com/products/dse-genset

Mecc Alte ECO / ECP User Manual

- http://www.meccalte.com

If you are still unsure then please contact HGI Technical Helpline: +44 (0) 1629 821 614 or 821 652

Summary of Contents for HRD060D

Page 1: ...uding photography or storing in any medium by electronic means or other without the written permission of the copyright holder except in accordance with the provisions of the Copyright Designs and Pat...

Page 2: ...Change Control Date Version Author Mod No Reason for change Feb 18 Provi MC Draft for Review by AP Apr 18 A MC 401673 Upd and released following review...

Page 3: ...3 General Specification 3 General Arrangement and Dimensions 5 SAFETY 6 A few words about safety 6 Operator Responsibility 6 Precautions 6 Electrical Safety 14 Lifting and Moving 14 Hazards to Health...

Page 4: ...edule 27 Safety Precautions 28 Maintenance Routine 28 Maintenance Record Sheet 31 PARTS AND SERVICE 32 Contact Details 32 Warranty Statement 32 Functional Spares 32 TRANSPORTATION AND STORAGE 33 WIRIN...

Page 5: ...HRD060D 3000 RPM Diesel Generator...

Page 6: ...Harrington Generators International 498 1084 HRD060D Diesel Generator Harrington Generators International...

Page 7: ...Harrington Generators International 1 498 1084 HRD060D Diesel Generator Certification Harrington Generators International Certification Certification EC Declaration of Conformity...

Page 8: ...r of Manufacture e g 2013 Electrical Power This is the power in kVA and kW the power factor and frequency Voltage This is the nominal voltage e g 400V 230V or 110V Current Amps This is the nominal ele...

Page 9: ...ckets 110V 2 x 16A 1 x 32A Sockets 230V 1 x 16A 1 x 32A Sockets Position Control Panel Electrical Protection Devices 2 pole main 25A MCB and individual socket breakers Other Buccaneer Socket for remot...

Page 10: ...dBA Sound Level 75 load LWA 94 dBA Noise Compliant to EC Reg s Yes below 97 threshold Canopy Type Full Acoustic Canopy with Hinged Lid Material Smooth Galvanised Steel Finish Painted Polyester Powder...

Page 11: ...A B B C C D D E E F F C Checked Material Finish Title Drg No For insert fabrication specifications refer to PD999 001 23 03 18 HRD060 mkI General Arrangement WG HRD060 mkI A R W 23 03 18 WG HRD060 mkI...

Page 12: ...n result in product damage or to draw attention to additional information or explanations Operator Responsibility Know how to stop the generator quickly in case of emergency Understand the use of all...

Page 13: ...CHECK ENGINE OIL LEVEL DAILY Check the oil level each day and top up if necessary to the top mark given in the oil level diagram above If oil consumption is excessive investigate further On end Part...

Page 14: ...ESS THE OPTIONAL EARTH LEAKAGE TRIP RCD IS FITTED In the UK it is currently permissible to use small mobile generators for short periods without an external earth connection being made But ONLY double...

Page 15: ...the Specification as given previously but additional precautions may be needed to stop it moving due to vibration On end Part of label No 499 1081 003 DO NOT SPILL FUEL ONTO HOT SURFACES The exhaust o...

Page 16: ...panel that can be removed to gain access to the oil dip stick Qty 1 Label No 499 1081 007 CHECK ENGINE OIL LEVEL DAILY The oil level should be seen on the oil dip stick as per the diagram on the label...

Page 17: ...Qty 1 DANGER 230V Alerting to voltages behind cover On Control Panel Qty 1 Label No 499 1081 014 230V OUTPUT Advisory label showing voltage of the generator On Hinged Lid Qty 1 Label Part No 499 1081...

Page 18: ...Label No 499 1081 022 LIFTING POINT The generator can be lifted by hooks or lifting straps at the four points marked on top of the square tube frame A four point not two point lift is recommended 94 L...

Page 19: ...give off small quantities of hydrogen gas Do not smoke or use naked flames while working on a battery NEVER attempt to burn a battery as a method of disposal On front panel over battery compartment Pa...

Page 20: ...our people cannot be recommended as a formal risk assessment would show it to be a high risk activity Manual Moving by Pushing Using the Handles and Wheels The generator has been designed to be pushed...

Page 21: ...ied out in a safe manner by people who are competent No personnel should be present in an area where a mechanical lifting operation is taking place Lifting by Fork Lift Truck The generator can be lift...

Page 22: ...material enters the eye flush with copious quantities of clean water If persistent irritation occurs obtain medical attention Ingestion In the unlikely event that ingestion occurs wash out the mouth...

Page 23: ...ot induce vomiting Exhaust Fumes Exhaust fumes are very hot and con tain carbon monoxide which can cause unconsciousness and death in humans and animals It is odourless and tasteless but diesel exhaus...

Page 24: ...to delivery It is recommended that this action is repeated when moving the generator or for long term storage Generator Layout Control Panel The control panel is at the rear of the generator 1 2 3 4 5...

Page 25: ...routine stopping of the generator or the Control Module will not go to low power mode and discharge the battery Use the control Module Stop button to stop the engine and when the engine has stopped tu...

Page 26: ...ENCY The generator output frequency has fallen below the pre set pre alarm setting after the Safety On timer has expired FAIL TO START The engine has not fired after the preset number of start attempt...

Page 27: ...generator It is a simple ON OFF switch When switch is turned to the Off all functionality is removed from the generator and it is safe to work on When tuned to On and the remote panel inhibit socket...

Page 28: ...grade suitable for the prevailing ambient temperatures see table in engine handbook Fuel WARNING Diesel is highly flammable and explosive You can be burned or seriously injured when handling fuel Sto...

Page 29: ...nce Section Stopping 1 Switch off the electrical output and disconnect the load from the generator s output 2 Allow the generator to run off load for 2 minutes to cool down 3 Press the red STOP button...

Page 30: ...fault They are indicated by LED s on the engine control module The warning siren will also sound Over Crank Operates if the engine is cranked continuously for more than 10 seconds and the engine fail...

Page 31: ...the engine over and the oil pressure icon is displayed on the Engine module The control module believes that oil pressure is present when the engine is off Check the oil pressure switch has not gone...

Page 32: ...ptom Cause and Remedy Has the miniature circuit breaker MCB tripped or pop out breaker tripped Before resetting disconnect all load Look for any obvious reasons or faults as to why the equipment has c...

Page 33: ...in accordance with our recommendations for the warranty to be valid DO NOT use a pressure washer to clean the welder generator as high pressure water may enter the electrical system Use a damp cloth o...

Page 34: ...oil or topping up it is recommended to use oil of grade 10W30 Drain the oil in the engine while the engine is warm Warm oil drains quickly and completely Place the generator on a level surface and pla...

Page 35: ...AND shut down on low fuel or just sound an alarm preferred for welders and similar The Control Module should sound the alarm and stop the engine depending on how the switch is set Battery Charger Sto...

Page 36: ...fitted and sealed at its mounting flange with no signs of blowing Lifting Points Inspect the lifting points for obvious signs of wear damage or distortion Signs of Over Heating Look for obvious deteri...

Page 37: ...und and serviceable 8 General checks Anti vibration mounts are serviceable All insulation seals fitted serviceable All safety labels are fitted All cables and connections sound Exhaust system sound an...

Page 38: ...ilter element A1020 035 Oil strainer element A1020 009 Fuel solenoid 12V A1020 128 Starter motor 12V A1020 024 Fuel Injector nozzle A1020 113 Battery charger circuit fuse 20 Amp 1 x1 4 A1020 105 Batte...

Page 39: ...r and valves to act as a rust inhibitor without starting the engine Long Term over 6 months For long term storage each engine manufacturer will have their own recommendations typically 1 Replace engin...

Page 40: ...Harrington Generators International 498 1084 34 HRD060D Diesel Generator Wiring Wiring...

Page 41: ...nstructions prior to use Check that covers are in place and secure Check visually the integrity of all cables and connectors Warning Check that the generator is positioned such that hot exhaust gases...

Page 42: ...t will click through the increments until the selected range is reached After this set the fine time delay adjustment Item B Fig 5 and Fig 7 This is based upon a decimal frac tion scale of the rough t...

Page 43: ...le at the time of publication If in doubt about the recency of the documents then please contact the manufacturer or visit their website for the latest information Yanmar L100 Engine Operators Manual...

Page 44: ......

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