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en

 • 

 

The generally recognised code of occupational health and 
safety as well as accident prevention regulations must be 
observed

 • 

 

Please keep first aid equipment (first aid kit etc.) in easy 
reach

 • 

 

The owner must stipulate that operating personnel are 
to wear personal protective equipment (safety shoes and 
sturdy work clothing)

 

Work which may be done by the operating personnel

 

Work which may be done by the operating personnel

 

• Activate, deactivate the machine

 

• Change drill bits

 

• Set the machine to component dimension

 • 

 

Feed in individual parts (flat panels made of engineered 
wood, hinges and connecting fittings)

 

• Start the drilling and inserting process

 

• Remove finished components

 

• Clean the machine

 

  Requirements on operators

 

 The operator must organise the work environment so as to 
permit optimum, continuous production. 

 

 The operator must be receive instruction before commencing 
work for the first time and every year thereafter.

 

 Prior to commencing work, all persons working on or at the 
system shall undertake to

 • 

 

follow the basic regulations on health and safety at work 
and on accident prevention

 • 

 

wear personal / workplace related protective clothing and 
equipment for the purpose of ensuring work safety and use 
such while working if they are necessary for safety reasons

 

 Work must only be performed for which authorisation has 
been given. For example

 • 

 

work on pneumatic equipment must only be carried out 
by a specialist specifically trained to do so or by instructed 
persons under the direction and supervision of such a 
specialist in accordance with the applicable technical 
regulations

8.  Safety advice for operating the machine 

 • 

 

The machine must only be put into operation in a fully 
installed and operational state 

 • 

 

The machine must only be operated if all protective guards 
and safety related equipment, e.g. protective claddings or 
enclosures, are in working order and undamaged

 • 

 

On putting the system into operation, the operator must 
make sure that all safety equipment and protective guards 
as well as the controls are in correct working order and 
free of damage

 • 

 

The workplace environment must be kept clean and tidy at 
all times. This must be ensured by internal checks

 • 

 

Immediately report any irregularities or malfunctions to the 
department / person responsible. If necessary, the machine 
must be shut down immediately and made safe

9.  Safety advice for carrying out maintenance work 

 • 

 

Maintenance work must only be performed by 
the manufacturer‘s skilled personnel or under the 
manufacturer‘s supervision

 • 

 

If the machine is completely shut down for servicing and 
repair work, it must be prevented from switching back on 
unexpectedly

 • 

 

If necessary, please cordon off the maintenance zone, 
providing a wide safety margin! 

 

• Attach a warning sign

 • 

 

For maintenance measures, use tools that are appropriate 
for the work involved

 • 

 

Servicing and repair work must only be carried out by the 
owner‘s qualified personnel

 • 

 

If safety devices need removing for servicing and repair 
work, they must be refitted and checked as soon as the 
work has been completed

 • 

 

Always tighten screw connections that have been loosened 
during servicing and repair work

 • 

 

At the start of work, connections and screw connectors 
must be cleaned of oil, operating consumables and dirt

 • 

 

Make sure operating consumables and auxiliary substances 
as well as replaced parts are disposed of safely and in an 
environment friendly manner.

 

10. Training / instruction

 • 

 

As owner, you are obliged to inform and instruct the 
operating personnel in respect of applicable legal and 
accident prevention regulations as well as the safety 
guards fitted. In this context, bear in mind the varying 
specialised qualifications of your staff

 • 

 

The operating personnel must understand the instruction 
they are given, follow it as well as sign the documentation

 • 

  This is the only way you can be sure that operating 

personnel work in awareness of safety and of the hazards 
that are involved. As owner, you should therefore obtain 
written confirmation from all members of staff that they 
have received training/instruction 

 • 

 

Applying these safety measures will minimise potential 
hazards to such an extent that the machine can be 
operated safely

 

  NOTE

 

 

  

All of the 

safety guards in place must be checked at 

least once before the start of each shift to make 
sure that they are in place and undamaged

 (visual 

inspection).

11. Personal protective equipment

 

 The owner must provide the following personal protective 
equipment:

 

• Safety shoes

 

• Ear protection

 

• Safety goggles

 

• Dust protection mask

 

• Safety gloves (as necessary)

Summary of Contents for BlueMax Mini Type 3

Page 1: ...en Operating manual BlueMax Mini Type 3...

Page 2: ...guards General requirements for the design and construction of fixed and movable guards EN 60204 1 2006 A1 2009 Safety of machinery Electrical equipment of machines Part 1 General Requirements EN 6100...

Page 3: ...swered after reading through the instructions you must not put the machine into operation Settle any unanswered questions first by consulting Paul Hettich GmbH Co KG Service Customer Service Paul Hett...

Page 4: ...ry for missing items 19 4 Dealing with shipping damage 19 5 Site of installation 19 6 Start up 1 General 20 2 Starting up for the first time 21 3 Safety check 21 4 Malfunctions on start up 21 5 Carryi...

Page 5: ...bstances Maintenance Servicing inspection repair Handling 2 Rating plate NOTE The rating plate is located on the machine The rating plate shows the following information Manufacturer Address Type desi...

Page 6: ...at I have read and understood the operating manual for the machine Designation BlueMax Mini Type 3 Type Automatic drilling and insertion machine Machine no I furthermore undertake to observe and follo...

Page 7: ...7 en...

Page 8: ...e part of the manufacturer for resultant damage Any other use beyond this is deemed to be non intended use The manufacturer shall not be liable for any damage this causes with the risk involved being...

Page 9: ...l the relevant fittings are pressed into place by means of a manually operated press in frame optional This concludes the machining process Fig 1 BlueMax Mini Type 3 Fig 2 BlueMax Mini Type 3 with acc...

Page 10: ...e draws attention to a potentially dangerous situation that may lead to death or serious injuries if the safety measures are not followed CAUTION This danger note draws attention to a potentially dang...

Page 11: ...before they use the machine for the first time The safety guards must never be removed or taken out of operation If safety guards need removing for maintenance and repair work they must be refitted as...

Page 12: ...continuous sound level is 89 dB A WARNING Hearing damage warning Local conditions may produce elevated sound pressure and cause noise induced hearing loss Operating personnel must be provided with app...

Page 13: ...ternal checks Immediately report any irregularities or malfunctions to the department person responsible If necessary the machine must be shut down immediately and made safe 9 Safety advice for carryi...

Page 14: ...y important to check that this basic safety requirement is met and that the machine is provided with adequate fuse protection The manufacturer cannot be held responsible for damage caused by a lacking...

Page 15: ...machine Fig 6 Foot switch Fig 7 Compressed air connection NOTE The hand switch is not operational when using the foot switch Item Designation Explanation 1 Motor switch Power supply ON OFF 2 Hand swit...

Page 16: ...getting crushed Fig 11 Labelling drilling and insertion unit Area motor drive Reminder to unplug the mains power plug before changing tools Fig 12 Labelling motor drive Area entire machine Reminder t...

Page 17: ...17 en...

Page 18: ...moved During transportation the machines must be properly secured the load must be evenly distributed Avoid jerky movements Set the machine down without bumps or jolts as well as in an upright standi...

Page 19: ...orted in writing to your own insurance company as well if the transportation risk was insured by the owner 5 Site of installation An even standing surface with a sufficient load capacity is essential...

Page 20: ...u could get crushed by moving parts if the machine is not shut down The machine must be depressurised and disconnected from the power supply before carrying out maintenance and cleaning work NOTE Impr...

Page 21: ...n electrical equipment must only be carried out by authorised electricians Establish the cause of any malfunctions with the machine shut down and made safe and have it rectified by a qualified and ski...

Page 22: ...lling 27 Pressing in 28 1 Preparing machine The BlueMax Mini Type 3 is shipped in cardboard packaging A number of parts and components must be installed to make the machine ready for operation Once as...

Page 23: ...e connector 1 Recommended air pressure 6 8 bar 100 PSI Fig 19 Air filter unit with quick release connector Connecting to the power supply Connect to the power supply using a 16 ampere plug Before you...

Page 24: ...nce extension Push half the bracket onto the fence extension and half of it onto the fence then fasten in place with screws and clamping blocks Fig 21 Scaled fence extension Fig 20 Swivel unit with se...

Page 25: ...e undone on the runner bracket and then tightened again on both sides after the setting has been made The scale shows the edge distance in relation to the main spindle centre of hinge cup Fig 23 Edge...

Page 26: ...the hinge insertion die including the fixing screws Depth can be adjusted at the threaded studs located on the front face of the insertion dies Fig 26 Insertion die 3 Operating WARNING Warning Hand i...

Page 27: ...n socket screw 4 Using the scale set pendulum stops on left and right to the required dimensions Fig 32 Pendulum stop with hexagon socket screw WARNING Do not set any stops near the drilling spindles...

Page 28: ...e down catch with hinge insertion die as far as the stop over the drill hole Fig 36 Insertion die for hinges 3 Initiate the insertion process by pressing manually operated valve 1 and terminate by let...

Page 29: ...29 en...

Page 30: ...e safety guards every day for proper working order Regular inspection of the electrical system in compliance with the VDE guidelines WARNING Risk of injury Servicing and maintenance work must only be...

Page 31: ...nt CAUTION The obligations prescribed in law with regard to avoiding waste and proper recycling disposal must be followed during all work on and with the machines Particularly when carrying out instal...

Page 32: ...placement and expendable parts 12 Replacement and expendable parts Please note that the manufacturer s declaration or declaration of conformity given by Paul Hettich GmbH Co KG as manu facturer will l...

Page 33: ...664 Reduction nipple 1 41 x 3 8A 1665 Servicing unit 1 4 assy 1668 Polyurethane hose 6 mm clear 1669 Polyurethane hose 6 mm black 1670 Polyurethane hose 6 mm blue 1671 Plug connector NW 7 2 1672 Switc...

Page 34: ...oupler assy drilling unit 10 motor 19 for 1 3 kW motor Drilling pattern 4 spindle 38 8 mm 1188 Special drilling unit block 1189 Special drilling unit cover 1190 Customised auxiliary spindle with chuck...

Page 35: ...1152 1162 1169 1175 1168 1156 1164 1162 1114 1115 1551 1551 1530 1552 1428 1554 1554 1554 1247 1252 1250 1249 1248 1251 1223 1258 1259 1253 1221 1167 1451 1429 1454 1453 1452 1454 1102 1179 1151 1173...

Page 36: ...52 1661 1669 1954 1163 1225 1265 1684 1264 1660 1654 1682 1638 1959 1659 1671 1125 1651 1668 1654 1454 1632 1633 1637 1665 1662 1664 1659 1760 1760 1662 1680 1260 1686 1656 1689 1690 1688 1663 1687 16...

Page 37: ...37 en Fig 42 Exploded drawing 5...

Page 38: ...g 44 BlueMax Mini Type 3 with accessories Pneumatic circuit wiring diagrams 1766 Option Hold down clamp Option Swivel unit Connection for hold down clamp Connection for hold down clamp 1766 Connection...

Page 39: ...cs CE 1 and 2 bn 3 and 4 bl PE gr ye CE 1 and 2 gr 3 and 4 br 5 and 6 sw PE gr ye UL CSA 1 2 3 and 4 sw PE gr ye UL CSA 1 and 2 rd 3 and 4 br 5 and 6 sw PE or with gr ye P see order U see order I see...

Page 40: ...en Order no 0 079 116 1702 024_BA_BlueMax mini Typ3_HPH 21Spr Paul Hettich GmbH Co KG Vahrenkampstrasse 12 16 32278 Kirchlengern Germany Phone 49 52 33 77 0 www hettich com...

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