hestan GCD30 Use & Care Manual Download Page 5

©2017 Hestan Commercial Corporation

5

EN

INTRODUCTION

Thank you for choosing the Hestan Outdoor Grill Cart.  We have written this Installation Guide 

to help you properly install a Hestan Grill for years of safe and enjoyable use.  
Keep this guide handy, as it will help answer questions that may arise as you use your new Cart.
Inspect the product to verify that there is no shipping damage.  If any damage is detected, call the 

shipper and initiate a damage claim. 
Hestan Commercial Corp. is not responsible for shipping damage.  DO NOT discard any packing 

material (box, pallet, straps) until the unit has been inspected.

PRECAUTIONS - BEFORE YOU USE YOUR GRILL CART

When properly cared for, your Hestan grill cart will provide safe, reliable service for many years.  

However, extreme care must be used since the grill produces intense heat, which can cause 

serious injury or even death if the instructions are not followed carefully.  When using this 

appliance, basic safety practices must be followed as outlined below.

1.  NEVER LEAVE THE GRILL UNATTENDED WHILE COOKING. 
2.  Children should not be left alone or unattended in an area where the grill is being used.  

Never allow them to sit, stand, or play on or around the grill.  Do not store items of interest 

to children around or below the grill or in the cart.  Never allow children to crawl inside of 

the cart.

3.  The grill and cart shall be used only outdoors and shall not be used in buildings, garages, 

sheds, breezeways, or any enclosed areas.  Do not operate the grill under unprotected, 

combustible construction.  Use only in well-ventilated areas.  See the INSTALLATION section 

of the Hestan Grill manual for more information.

4.  Do not use the grill unless a leak check has been performed on all gas connections.  See the 

GAS CONNECTIONS section of the Hestan Grill manual.  

5.  Portable LP cylinders - Always shut off the main valve on the liquid propane (LP) cylinder 

after each use.  Never use a dented or rusted LP cylinder.  Never attach or disconnect an LP 

cylinder, or move or alter gas fittings when the grill is in operation or is hot.

6.  Inspect LP gas supply hose prior to each use of the grill.  The hose must be kept away from 

heated areas of the grill.  If there is evidence of excessive abrasion or wear, or the hose is 

cut, it must be replaced before using the grill.  The hose and LP regulator are supplied as a 

complete assembly and must be replaced together.  Do not attempt to repair or replace the 

hose itself.  Contact your Hestan dealer for genuine replacement P/N 014309.

7.  Keep any electrical supply cord away from the heated areas of the grill.  The cord is provided 

with a 3-prong grounding plug which should not be removed or altered.  Do not use this 

appliance with an ungrounded, 2-prong adapter.  The cord must be plugged into a properly 

grounded GFCI-protected outlet.  See INSTALLATION section of the Hestan Grill manual.

8.  Keep the areas surrounding the grill free from combustible materials, trash, or combustible 

fluids and vapors such as gasoline or charcoal lighter fluid.  Do not obstruct the flow of 

combustion gases (rear) and ventilation airways (front).  Keep the rear area free and clear of 

debris, extra LP cylinders, etc.  Do not block the ventilation louvers of the cart.

9.  If your grill is stored indoors, ensure that it is cool before moving.  If propane is used, the 

LP cylinder must be disconnected and stored OUTSIDE in a well-ventilated area, out of the 

reach of children.  A grill cover is recommended, even when stored indoors.

10.  Never move the grill when hot.  When in use, portions of the grill are hot enough to cause 

severe burns.

Summary of Contents for GCD30

Page 1: ...OUTDOOR COOKING Grill Cart GCD GCR Use Care Manual Installation Operation ...

Page 2: ...cing Electrical Parts Components disconnect all power supplies and batteries before servicing DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department DANGER 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this ...

Page 3: ...ercial Corporation 3 EN 4 MODEL NUMBERS 5 INTRODUCTION 5 PRECAUTIONS 6 REGULATORY CODE REQUIREMENTS 7 PORTABLE LP CYLINDERS 8 CART GRILL ASSEMBLY 16 GAS CONNECTIONS 17 PARTS LIST 17 SERVICE 17 WARRANTY TABLE OF CONTENTS ...

Page 4: ... Description GCD30 30 DOUBLE DOOR TOWER CART GCR30 30 DOUBLE DRAWER AND DOOR TOWER CART GCD36 36 DOUBLE DOOR TOWER CART GCR36 36 DOUBLE DRAWER AND DOOR TOWER CART GCR42 42 DOUBLE DRAWER AND DOOR TOWER CART Double Door Model Double Door Drawer Model MODEL NUMBERS ...

Page 5: ...s a leak check has been performed on all gas connections See the GAS CONNECTIONS section of the Hestan Grill manual 5 Portable LP cylinders Always shut off the main valve on the liquid propane LP cylinder after each use Never use a dented or rusted LP cylinder Never attach or disconnect an LP cylinder or move or alter gas fittings when the grill is in operation or is hot 6 Inspect LP gas supply ho...

Page 6: ...s The maximum load rating of the side shelf is 25 lbs 11 3 kg REGULATORY CODE REQUIREMENTS Installation of this cooking appliance must be made in accordance with local codes In the absence of local codes this unit should be installed in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation code CSA B149 1 or Propane Storage and Handling Code B149 2 All...

Page 7: ...ve outlet and inlet connections ANSI CGA V I Certain liquid propane dealers may fill LP cylinders for use in the grill beyond cylinder filling capacity This overfilling may create a dangerous condition due to a build up of excess pressure As a safety device there is a pressure relief valve which will vent propane gas vapor to relieve this excess pressure This vapor is combustible and therefore can...

Page 8: ...ible The cart should be located on flat pavement or patio surfaces Locate the grill only in a well ventilated area Never locate the grill in a building garage breezeway shed or other such enclosed areas without an approved ventilation system Never locate the grill over under or next to unprotected combustible construction Please read the Hestan Grill manual for more information on proper placement...

Page 9: ...uds at the rear inside wall of the cart Pass the electrical cord through the square hole Reinstall both nuts and tighten with 3 8 wrench or socket wrench 4 Lay the cord from the electrical box into the strain relief as shown below leaving 8 9 inches 20 23cm of cord between the strain relief and the rear panel Snap the strain relief together with a pair of large pliers 5 Push the strain relief into...

Page 10: ...e grill firebox so they don t dangle and get caught on anything as you lower the grill onto the cart 9 Line up the left and right outer panels of the cart with the left and right sides of the grill head and place the grill head on the cart The rear edge of the grill head must be flush with the rear of the cart Be careful with the motor cover at the rear of the grill check that the fan can rotate f...

Page 11: ... not to damage the wires to the switches and LED light bar Pull off the connectors to the 2 switches and the LED light bar at this time Remove the control panel from the grill and set aside 11 Reach inside the right front area of the cart wall and install 2 flat washers and hex bolts as shown here using a 7 16 wrench or socket wrench Do not tighten yet Repeat this on the opposite side of the cart ...

Page 12: ...or socket wrench Repeat this on the opposite side of the cart If all cart panels are properly aligned with the grill head you may now tighten all the bolts Note If the holes do not wish to align a large bar clamp may be used as shown below to help pull everything together Use rags or small pieces of cardboard to cushion the clamp and not scratch the finish on your grill and cart ...

Page 13: ...e grill which get hot or could get caught in the chain drive or the fan area of the motor Also check the metal box covering the fan blades is not interfering with the rotation of the fan 15 At this time you can install the side shelves which came with your cart Please see the instruction sheet supplied with the shelves 16 Proceed with the remainder of the grill installation as documented in the Us...

Page 14: ...h the back of the hinge to un clip it from the mounting base The door may now be removed PRY UP HERE TO REMOVE DAMPER DOOR MOUNTING BASE CART WALL STRUCTURE DAMPER DOOR MOUNTING BASE CART WALL STRUCTURE PINCH HERE TO UN CLIP HINGE 18 Hestan doors feature 3 way adjustable hinges It is recommended to do the height adjustment first Loosen the top bottom screw on each mounting base then use the height...

Page 15: ...hown below SIDE TO SIDE ADJUSTMENT DEPTH ADJUSTMENT 20 To re install the door and or damper follow the instructions shown below ATTACH AT THIS NOTCH FIRST DOOR CART WALL STRUCTURE MOUNTING BASE PUSH HINGE UNTIL REAR CLIP ENGAGES ATTACH DAMPER AT THIS NOTCH DOOR CART WALL STRUCTURE MOUNTING BASE PUSH HERE UNTIL REAR ENGAGES ...

Page 16: ...er to remove these screws and remove the mounting brackets LEAK TESTING GENERAL Although all gas connections on your Hestan grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible movement in shipment or excessive pressure unknowingly being applied to parts of the unit Periodically check the whole system for l...

Page 17: ... fails due to defective materials or workmanship during the Limited Warranty Period This Limited Warranty is not transferable and does not extend to anyone beyond the original consumer purchaser Purchaser This Limited Warranty is valid only on Products purchased and received from an HCC authorized dealer in the fifty United States the District of Columbia and Canada This Limited Warranty applies o...

Page 18: ...omponent of the Product damage from service by someone other than an authorized agent or representative of the Hestan Commercial Service Network normal wear and tear damage from exposure of the Product to a corrosive atmosphere containing chlorine fluorine or any other damaging chemicals damage resulting from the failure to provide normal care and maintenance to the Product damage HCC was not noti...

Page 19: ...included with or relating to the Product this Limited Warranty shall govern If any provision of this Limited Warranty is found invalid or unenforceable it shall be deemed modified to the minimum extent necessary to make it enforceable and the remainder of the Limited Warranty shall remain valid and enforceable according to its terms INTERACTION OF LAWS WITH THIS LIMITED WARRANTY Some states provin...

Page 20: ...Hestan Commercial Corporation 3375 E La Palma Ave Anaheim CA 92806 888 905 7463 RETAIN THIS MANUAL FOR FUTURE REFERENCE 2017 Hestan Commercial Corporation P N 010252 REV C ...

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