16
5. CHAPTER
MAINTENANCE
5.1 GENERAL
SINCE YOUR COMPRESSOR IS A COMPLICATED MACHINE; MAINTENANCE
ACTIVITIES PERFORMED BY UNAUTHORIZED AND NON TRAINED PERSONNEL WILL
ABOLISH ALL GUARANTEE AND MAY CAUSE UNDESIRED DAMAGE AND INJURIES
.
While the compressor is running never remove any cover or part. Prior the
maintenance; switch off the energy of compressor from the main switch. Remove the
compressor from the pressure on the utility line and ensure that all pressure inside
the compressor is discharged.
Prior the maintenance, read this handbook carefully; Performance of maintenance by authorized
personnel will lengthen the life of your compressor.
5.2 DAILY MAINTENANCE
9
Check the compressor oil level.
o
There is a transparent hose for indicating oil level on the oil receiver body. Check the oil
level when the compressor is stopped (during operation oil level may vary). If oil is missing
refill it. If you are frequently adding up oil, this means that there is a problem with your
compressor. In order to understand this; review the section
7.
(
TROUBLESHOOTING)
part.
9
During operation, check the failure warnings and operating values from the control
panel.
9
Discharge the water collected in the air receiver by opening the valve under the tank
5.3 PERIODIC MAINTENANCE
For performing the periodic maintenance read thoroughly the maintenance instructions to be
mentioned in the following pages.
WEEKLY MAINTENANCE
9
Clean the panel and intake filters of your compressor by compressed air.
9
Discharge the water accumulated in the air receiver.
9
Clean the cooler cells by compressed air.
9
Check the oil level.
9
Check the internal accessory against oil leak or damages by eye.
MAINTENANCE SCHEDULE
WORKING HOURS
MAINTENANCE
2000
4000
6000
8000
1000
0
1200
0
1400
0
1600
0
1800
0
2000
0
2200
0
2400
0
OIL CHANGE
OIL FILTER CHANGE
PRE-FILTER CHANGE
INTAKE FILTER CHANGE
* BELT TENSION CONTROL/ALIGNMENT
ELECTRIC CONNECTION LOOSENES CONTROL
OIL/AIR LEAKAGE CONTROL
COOLER CLEANING (WITH AIR)
SEPERATOR CHANGE
LINE FILTER SERVICE KIT CHANGE
DRYER MAINTENANCE
INTAKE VALVE SERVICE KIT CHANGE
MPV SERVICE KIT CHANGE
AIR RECEIVER HYDROSTATIC TEST
* BELT CHANGE
OIL/AIR HOSE CHANGE
SCREW CONTROL / REVISION (IF NEEDED)
SCREW REVISION
*
ONLY THE BELT DRIVING COMPRESSORS
