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Operating and Installation Instructions 

 

 

 

herose.com 

Page 14 

 

7.3.  Maintenance and Repair of the Valve 

The  maintenance  and  maintenance  intervals  must  be  specified  by  the  operator 
according  to  the  conditions  of  use,  see  BetrSichV  [

German  Health  and  Safety 

Regulations

]  and  the  associated  TRBS  [

Technical  Rules  for  Operating  Safety

Series 1000 and 2000. 
 
All  maintenance,  repair  and  commissioning  work  must  only  be  carried  out  by 
qualified  personnel  who  are  familiar  with  the  installation,  commissioning  and 
operation of the product. 
Hazards  may  be  caused  by  the  operating  pressure  during  maintenance  or 
dismantling.  The  section  of  the  system  must  be  depressurised.  The  Combi-
Regulator must be removed from the piping for maintenance. 
During  (external)  cleaning,  take  care  that  no  chemical  agents  are  used  which 
affect  the  properties  of  the  materials.  During  cleaning,  take  care  that  the 
adjustment  of  the  set  point  screw  is  not  changed  and  that  the  lock  nut  is  firmly 
screwed against the spring cover. 
During  repairs,  maintenance  and  cleaning,  the  condensation  drain  hole  in  the 
spring cover must be visually inspected regularly and any dirt must be removed. 
 
Repairs  may  only  be  performed  by  HEROSE  or  by  specialist  workshops 
authorised by HEROSE, with the exclusive use of original spare parts. The contact 
details  for  workshops  authorised  by  HEROSE  can  be  found  on  the  HEROSE 
homepage (http://www.herose.com). 

7.4.  Dismantling the Valve 

In addition to the generally valid installation guidelines and the BetrSichV [

German 

Health  and  Safety  Regulations

]  and  its  TRBS  [

Technical  Rules  for  Operating 

Safety

] Series 1000 and 2000, the following points must be observed: 

 

The piping system must be depressurised 

 

The medium and the valve must be cooled to the ambient temperature 

 

The system must be drained 

 

Purge the piping system in case of aggressive or caustic media 

 

Installation must only be performed by "Qualified personnel" (see Section 
3.4) 

 

 

 

Escaping Medium 

Hazard to humans and the environment 

 

Take safety precautions appropriate to the medium 

 

Collect the medium from the piping system 

 

Do not allow unauthorised persons into the danger area. 

 

Wear suitable protective equipment 

 

 

Summary of Contents for 4186 Series

Page 1: ...herose com HEROSE GMBH ARMATUREN UND METALLE Original Operating and Installation Instructions Combi Regulator 4186 E N...

Page 2: ...UREN UND METALLE Elly Heuss Knapp Stra e 12 23843 Bad Oldesloe Tel 04531 509 0 Fax 04531 509 120 Web http www herose com E mail info herose com 5th edition 07 2016 HEROSE 2015 Disclosure and reproduct...

Page 3: ...orage 8 5 Technical Data 8 5 1 Purpose and Field of Use 8 5 2 Function 9 5 2 1 Pressure Build up Function 9 5 2 2 Pressure Build up Economizer Function 9 5 2 3 Safety Function 9 5 3 Product Data 9 5 3...

Page 4: ...aintenance 12 7 1 Commissioning 12 7 2 Adjusting the Nominal Working Pressure 12 7 3 Maintenance and Repair of the Valve 14 7 4 Dismantling the Valve 14 8 Other Applicable Documents 15 9 Warranty 15 1...

Page 5: ...ting and Installation Instructions herose com Page 4 1 Schematic Illustration of Combi Regulator 1 1 Illustration 4186 1 A B C Einstellschraube SW 27 Kontermutter SW 30 Locknut SW 30 Set point screw S...

Page 6: ...Operating and Installation Instructions herose com Page 5 1 2 Illustration 4186 3 Locknut SW 19 Set point screw SW 14...

Page 7: ...cations and improvements at any time The use of these Operating Instructions assumes that the user is qualified as described under section 2 4 Qualified personnel The operating personnel must be instr...

Page 8: ...ety Information The safety and warning information is structured as follows Source of hazard Results if the hazard is ignored Measures to prevent the hazard and avoid injuries Hazardous Media Poisonin...

Page 9: ...an Health and Safety Regulations and its TRBS Technical Rules for Operating Safety 4 Transport and Storage 4 1 Transport Transport temperature 20 C to 65 C Protect against external effects shock impac...

Page 10: ...5 2 Function 5 2 1 Pressure Build up Function If the pressure in the vessel is less than the nominal working pressure which is set the Combi Regulator opens in order to restore the nominal working pr...

Page 11: ...Response pressure 0 5 bar above working pressure Working pressure ranges 1 12bar 6 24bar 16 38bar 2 10bar 8 22bar 20 38bar 6 Installation 6 1 Handling Prior to Installation of the Regulator If the va...

Page 12: ...2 6 3 Basic Installation Notes Tension free installation must be ensured The valve must not serve as a fixed point it is supported by the piping system The connecting piping must be connected without...

Page 13: ...sition must be checked against the plan of the piping system The BetrSichV German Health and Safety Regulations and its TRBS Technical Rules for Operating Safety must be observed Residues in the pipin...

Page 14: ...Table 1 or Adjustment diagram 1 If pressure gauges are used in the system it is recommended that the Combi Regulator is adjusted according to the values indicated on the pressure gauge If the system...

Page 15: ...pring cover During repairs maintenance and cleaning the condensation drain hole in the spring cover must be visually inspected regularly and any dirt must be removed Repairs may only be performed by H...

Page 16: ...handling or failure to observe these Operating and Installation Instructions regulations by the employers liability insurance associations for industrial health and safety or EN DIN VDE standards and...

Page 17: ...Operating and Installation Instructions herose com Page 16...

Page 18: ...Operating and Installation Instructions herose com Page 17 10 Notes...

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