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HERO SPLENDOR i Smart Manual Download Page 73

CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS

Clutch Plate

4

Damages  other  parts  of  clutch  like,  clutch  center  and 

      outer clutch

4

Affects fuel efficiency

4

Poor performance

4

Higher emission level

4

Engine knocking

4

Material used is inferior

4

Reduced life

4

Leads to leakage and smoky exhaust

4

Improper sealing

4

Poor acceleration

Cam Chain Kit

Gasket Cylinder Head

Summary of Contents for SPLENDOR i Smart

Page 1: ...tted to demonstrate excellence in our environment performance on a continual basis as an intrinsic element of our corporate philosophy To achieve this we commit ourselves to continue product innovatio...

Page 2: ...THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED Hero MotoCorp Limited RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHO...

Page 3: ...20 26 27 28 29 31 30 30 31 33 33 FUEL VALVE i3s IDLE STOP START SYSTEM 11 SIDE STAND INDICATOR SIDE STAND SWITCH 12 14 15 60 63 58 59 AIR SUCTION VALVE 56 CATALYTIC CONVERTER 59 54 54 53 51 49 46 45 4...

Page 4: ...mber M B L X X X X E W Y Z X Y Y Y Y Y XXXXEJ Engine Description Y Year of Mfg Z Assembly Plant X Month of Mfg YYYYY Serial Number XXXXEJYZXYYYYY XXXXEJY ZXYYYYY Model Engine VIN EV EW EJ EJ Splendor...

Page 5: ...60 mm 0 95 litre 0 80 litre at draining 9 0 1 NGK CR7HSA BOSCH UR4AC Champion P RZ9HC Federal Mogul 0 6 0 7 mm IN 0 10 mm EX 0 10 mm 5 74 kW 7 8 Ps 7500 r min 97 2 cc 163 ml Saddle Height 785 mm ITEM...

Page 6: ...W X 4 Amber Bulb with clear lens MFR Spoke Wheel Cast Wheel optional Spoke Wheel Cast Wheel optional 12V 3 0W Electric Start i3s Idle Stop Start System 120 W 5 x 21W MFR MF stands for Maintenance Free...

Page 7: ...orpworkshop 3 While riding sit in a comfortable posi tionwithyourlegsclosetofueltank 9 To make yourself more visible wear brightreflectiveclothingthatfitswell Do s 1 Always conduct simple pre ride ins...

Page 8: ...ere with operating any controls Be sure electrical equipment does not exceed the motorcycle s electrical system capacity page 3 Ablown fuse cancausealoss oflights Modifications Do not pull a trailer o...

Page 9: ...y you Genuine Spares Always insist on Hero MotoCorp genuine parts as spurious or incompatible spares and accessories can upset or deteriorate your motorcycle s runningcondition fuel efficiency Noise P...

Page 10: ...witch steering lock 23 Leg guard optional 19 Throttle grip 21 Fuel gauge 24 Fuel tank cap 22 Ignition switch with 18 Front brake lever 17 i3s switch 14 16 23 22 21 20 24 18 1 2 3 4 5 7 6 11 10 8 9 12...

Page 11: ...5 Side stand switch 9 Side cover left 8 Pillion foot rest 10 Women pillion step optional 11 Saree guard 12 Reflex reflector 13 Rear number plate optional 17 Helmet lock optional 15 Tail Stop lamp 18...

Page 12: ...nside 1 Pillion foot rest 4 Rider foot rest 3 Kick starter pedal 7 Utility box 6 Oil level dipstick 8 Front suspension 5 Rear brake pedal 12 Rear suspension 10 Front visor 11 Starter motor 9 Headlamp...

Page 13: ...during a trip 8 Odometer Shows accumulated mileage 2 Turn signal indicators Flashes when turn signal switch is operated 10 Fuel gauge Indicates approximate fuel quantity 6 Gear shifting Maximum opera...

Page 14: ...cut off in 30 secs After the rst stop start every subsequent stop will be in 5 secs In this condition the engine can be restarted either with kick or electric start only NOTE While driving if the engi...

Page 15: ...ill not work The i3s indicator on the speedometer console will start to blink if the r min is less than 2000 r min and the i3s indicator will glow continuously if the r min is more than 2000 r min The...

Page 16: ...mp Pass lamp and Fuel gauge willbefunctional Steering can be locked 1 2 3 LOCK Engine cannot be started and no electricalsystemwillbefunctional OFF Position Lock Open LOCK Position ON Position IGNITIO...

Page 17: ...HANDLEBAR CONTROLS IMPORTANT To switch OFF the turn signal after completing the turn gently push theknobinside 1 Passing switch 2 Headlamp switch 3 Dimmer switch 4 Turn signal lamp switch Position lam...

Page 18: ...nsert key and turn it anti clockwise To lock push knob 2 all the wayinside RIGHT HANDLEBAR CONTROLS 15 Steeringlock Steering lock is with ignition switch turn the key 2 to OFF position turn the handle...

Page 19: ...vided to lock the main stand by a Padlock 3 16 1 2 1 3 FUELVALVE 2 1 OFF position 2 ON position At OFF position 1 fuel cannot flow from the tank to the carburetor Turn the valve OFF wheneverthemotorcy...

Page 20: ...keepthefuelvalvebetween ON and OFF position while driving since thismaydrainreservefuelfromthetank Fuel tank capacity is 9 5 litres including reservesupply of1 8litres 1 To remove the fuel tank cap 1...

Page 21: ...heck engine oil level each day before operatingthemotorcycle 1 Start the engine let it idle for 3 5 minutes 1 Oilleveldipstick 2 Upperlevelmark 3 Lowerlevelmark Do not park the motorcycle under direct...

Page 22: ...s 1 2 2 Sealingwasher Drain the engine oil with the engine warm andthemotorcycleonitsmainstand 1 To drain the oil remove the oil level dipstickanddrainplug 1 oil level dipstick Fill the crankcase thro...

Page 23: ...20 condition with adequate tread and correctly 1 2 2 00 kgf cm 28 psi 2 2 80 kgf cm 40 psi 2 75x18 4 PR 2 75x18 6 PR TYRES With Tube 2 1 75 kgf cm 25 psi 2 1 75 kgf cm 25 psi...

Page 24: ...21 Over inflation Under inflation will affect theperformance 1 Wear indicator 2 Arrow mark...

Page 25: ...think the tyres pressure mightbelow Tubeless tyres have some self sealing ability if they are punctured However because leakage is often very slow you should look closely for punctures whenever atyre...

Page 26: ...ts a pothole orhardobject TreadWear Bumps or bulges in the side of the tyre or the tread Replace the tyre if you find anybumps orbulges Lookfor Replace tyres immediately when the wear indicator 1 appe...

Page 27: ...e of puncture ensure the arrow mark 2 on the tyre is in the same direction as that of forward rotation of wheel If you decide to have a tyre replace be sure thewheelis balancedbeforeyou ride You shoul...

Page 28: ...less tyre on this motorcycle Excessive heat buildupcancausethetubetoburst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a...

Page 29: ...at the side stand is up If it is in down position the side stand indocator page 12 willglowonthespeedometerpanel 14 i3s System make sure that i3s system is functionalproperly 15 i3s Switch make sure w...

Page 30: ...g will not be possible when the transmission gears are engaged Shift the transmissionintoneutralbeforekickstarting To start the engine in any gear position using the electric starter press the clutch...

Page 31: ...28 st 1 nd 2 rd 3 th 4...

Page 32: ...without closing the throttle otherwise thiswouldleadtodamageofgears For normal braking close the throttle and gradually apply both front and rear brakes simultaneously while shifting down gearstosuit...

Page 33: ...evice of goodquality 4 Put your name address and phone number in this Owner s Manual and keepitinyour motorcycleatalltimes Many times stolen motorcycles are identified by information in the Owner s Ma...

Page 34: ...r 1No 4 ElasticBandage 1No 7 FirstAidBag 1No The first aid kit 2 is stored in the utility box For some emergency first aid can be performedbymedicinecontainedinthekit 2 1 1 Tool kit 2 First aid kit To...

Page 35: ...ro MotoCorp genuinepartsfor repairandreplacement To help prevent the motorcycle from falling over park it on a firm level surfaceonthemainstand Let the engine and exhaust system coolbeforetouching Inj...

Page 36: ...attery Voltage Electric Starter 1st 60 Next 100 3000 3500 6000 6500 9000 9500 12000 12500 15000 15500 Next 100 Next 100 Next 100 Next 100 3000 6000 9000 12000 15000 I C L A at every 2000 kms I C L A a...

Page 37: ...Inspect maintainspecifiedtorque More frequentcleaningmayberequiredwhen ridingindustyareas Replaceengineoiloncein every6000 kms Topuponceinevery3000kms NOTE Always wipe the water from the motorcycle af...

Page 38: ...e centrifugal filter cover right crankcase cover kick starter pedal Reinstall the oil filter screen with the sharp edgedsidefacinginwards 3 Remove the oil filter screen 6 and wash it with non flammabl...

Page 39: ...sparkplugwiththehelpofboxwrench providedinthetoolbag 1 number consult Authorised Hero MotoCorp workshop onthisifrequired Clean any dirt around the spark plug base Tighten a new spark plug 1 2 turn wit...

Page 40: ...cleaner cover screws 5 Air cleaner cover 1 2 3 1 Remove thesidecoverscrews 1 3 Remove the air cleaner cover screws 4 andthecover 5 4 Press the mounting clamp 7 to release the air cleaner assembly fro...

Page 41: ...n holder insert the air cleaner assembly into the inlet air duct press gently to fix the mounting clamp in housing Ensure cover lug should take proper seat on the othersideofthemountingclamp 5 Replace...

Page 42: ...met 2 loose the lock nut 3 andturntheadjuster 4 FreePlayAdjustment A Decrease free play B Increase free play 2 Grommet 3 Locknut 4 Adjuster 1 Free play 2 6 mm 1 Crankshaft hole cap 2 Timing hole cap 3...

Page 43: ...n compressionstroke NOTE The adjustment must be made when the piston is at Top Dead Center and both the inlet and exhaust valves are closed 1 Remove the crankshaft hole cap 1 and timing hole cap 2 and...

Page 44: ...timing as per the throttle operation andensuresoptimumdrivingperformance 2 3 Never adjust air screw 2 Air screw adjustment is to be done only by Authorised Hero MotoCorp workshop If air screw is tampe...

Page 45: ...rttheengine press theclutchleverand shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle The motorcycle should...

Page 46: ...ate open end 5 is installed in the opposite direction of the chainrotation 4 Chain lock plate 5 Open end OFF park 2 4 5 If the chain has a slack in one section and tight in another some links are kink...

Page 47: ...ations 6 on both the sides of the swing armequally Rearaxlenuttorque 5 4kgf m Adjustment Park the motorcycle on its main stand with the transmission in neutral and the ignition switch in OFF position...

Page 48: ...TE Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain slack Check rear pedal freeplay and adjust as necessary page46 Lubrication 2 Lubricate the drive chain...

Page 49: ...his method visit your Authorised Hero MotoCorp workshop Cast wheel version Measure the distance brake pedal 1 moves before the brake starts to take hold Freeplay 2 shouldbe20 30mm joint 3 4 CUT OUT NO...

Page 50: ...t cannot be obtained by this method visit your Authorised Hero MotoCorp workshop Make sure that the cut out on the adjusting nut is seated on the brake joint pin 4 after thefinaladjustmenthasbeenmade...

Page 51: ...48 Rear Brake Wear Indication Cast wheel version Front Brake Wear Indication Front Brake Wear Indication...

Page 52: ...on MFstands forMaintenanceFree It is not necessary to check the battery electrolyte level or add distilled water as the battery is a Maintenance Free sealed type If your battery seems weak and or elec...

Page 53: ...t this product must not be treatedas householdwaste NOTE 2 Remove the right side cover screws andremovethesidecover Battery charging Always visit your Authorised Hero MotoCorp workshop if you see any...

Page 54: ...e 2 15A 10A FUSE REPLACEMENT Sparefuse 3 15A 10A 3 1 4 2 Battery gives off explosive gases Keep sparks flames cigarettesaway Never use a fuse with a different rating from that specified It may lead to...

Page 55: ...Checkthesidestandforproperfunction 1 Side stand spring 1 3 While the vehicle is removed from side stand the side stand indicator 2 shouldnotglow 2 Check whether the side stand indicator 2 glows when...

Page 56: ...dequate care should be taken whilecleaningthesidestandswitch 2 Side stand indicator 2 CAUTION 53 HEADLAMPADJUSTMENT Headlamp Headlamp headlamp headlamp headlamp headlamp headlamp 1 Park 1 1 Headlamp a...

Page 57: ...he motorcycle is not parked on stand The suspension action should be smooth and theirshouldbeonoilleakage IndirectionBSofter IndirectionAStiffer RearShockAbsorberAdjustment Rear shock absorber adjustm...

Page 58: ...l out the cable 3 Disconnect the brake cable 3 from brake arm 4 and brake panel 5 by removing the front brake adjusting nut 6 5 Remove the axle then remove the wheel 1 Raisethefrontwheelofftheground 4...

Page 59: ...theaxlenut Axlenuttorque 5 4kgf m Tab Remove the rear brake adjusting nut 1 and disconnect the brake rod 2 from the brake arm 3 by pushing down the brake pedal Disconnect the brake stopper arm 4 from...

Page 60: ...split pins with new ones Axlenuttorque 5 4kgf m Brakestopperarmnuttorque 2 2kgf m Lock nut Brake stopper arm Remove the rear brake adjusting nut 1 and disconnect the brake rod 2 from the brake arm 3 b...

Page 61: ...ur authorised dealership m e n t i o n e d p r e c a u t i o n s l i k e recommended detergents and usage of mufflercaps plugsduringwashtoensure qualitywash Do not use high pressure water or air It ca...

Page 62: ...et emission standards this motorcycle is provided with the air suction valve Air Suction Valve 1 supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dio...

Page 63: ...uthorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Check fuel valve position BASIC TROUBLESHOOTING Fuel System Electric Starter Not Working Consult Authorised Hero MotoCorp Wor...

Page 64: ...61 Check Air Cleaner Consult Authorised Hero MotoCorp Workshop Check Air Cleaner Consult Authorised Hero MotoCorp Workshop...

Page 65: ...ck Fuse Consult Authorised Hero MotoCorp Workshop i3s SYSTEM 5 Check i3s Switch Inspect Battery Check Neutral Indication ON OFF Position Fuse Turn i3s Switch ON Replace Fuse Weak i3s Indicator blinkin...

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Page 67: ...64...

Page 68: ...authorized workshop as per the recommended schedule to be eligible for warranty benefits Each paid service should be availed within 90 days from the date of previous service or as per the recommended...

Page 69: ...y damage caused due to usage of improper oil grease non genuine parts 10 If any maintenance repairs required due to bad road conditions or misuse of vehicle Splendor iSmart 6 To any damage on vehicle...

Page 70: ...anty card 8 Breakage of container and cover do not come under the purview of this warranty 13 Customers are deemed to have read understood and agreed to these conditions at the time of purchase of the...

Page 71: ...rom the date of previous services or as per the recommended schedule whichever is earlier All service details should be completely filled by the dealer in the Service Record Sheet given in the owner s...

Page 72: ...WHAT ARE THE BENEFITS OF HERO MOTOCORP GENUINE SPARE PARTS 4Assures long life 4Ensures economy for a long time 4Safety of vehicle and rider 4Peace of mind 4Value for money 4Assured quality...

Page 73: ...ts of clutch like clutch center and outerclutch 4Affects fuel efficiency 4Poor performance 4Higher emission level 4Engine knocking 4Material used is inferior 4Reduced life 4Leads to leakage and smoky...

Page 74: ...efficiency 4Poor engine performance 4Frequent stalling of engine 4Higher emission level 4Poor engine performance 4Affects fuel efficiency 4Discs Drum wearout resultinginsubsequent repaircost 4Rider sa...

Page 75: ...O 367 368 FirstFloor Sector 34A Chandigarh 160022 India Tel 91 172 2623773 2623774 2623775 E mail chandigarh heromotocorp com Tel 0135 2714661 2713662 2714663 E mail dehradun heromotocorp com HeroMot...

Page 76: ...heromotocorp com HeroMotoCorpLtd D NO 54 11 18E 2ndFloor SaiOddesseyBuilding OppExecutiveClub NearNH 5 HeroMotoCorpLtd 3 6 289 3rdFloor KareemManzil Hyderguda Hyderabad 500029 India Tel 91 40 2322373...

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