HERO 1100MD Operating & Maintenance Manual Download

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H.E.R.O. INDUSTRIES LTD.

1100MD OWNERS MANUAL - “B” VERSION

DO NOT

attempt to operate this machine until you have read and understand

ALL

safety precautions and operating instructions.

NEW For 1997.

Hydrapulse “B” Version.

Starting with serial

Summary of Contents for 1100MD

Page 1: ...LTD 1100MD OWNERS MANUAL B VERSION 39 DO NOT attempt to operate this machine until you have read and understand ALL safety precautions and operating instructions NEW For 1997 Hydrapulse B Version Sta...

Page 2: ...e extent that these parts are warranted by their respective manufacturers Warranty claims must be made directly to such manufacturers or their local authorized service depots The warranty is only appl...

Page 3: ...AFETY OPERATING AND MAINTENANCE INSTRUCTIONS ARE IMPORTANT Read and understand this manual completely especially with regard to all safety precautions Read and follow instructions on all warning label...

Page 4: ...ll pressure in the pump by triggering the gun 4 Locking gun trigger in LOCKED position with gun locked closed NEVER operate the sprayer without the tip guard complete and in place NEVER spray any mate...

Page 5: ...ents supplied by H E R O Industries Ltd or specifically approved in writing by H E R O Industries Ltd on with the unit ALWAYS examine accessories for wear or damage before operating the unit ALWAYS us...

Page 6: ...er has been fully factory tested prior to shipment BEFORE STARTING YOUR H E R O PUMP CHECK to ensure that the shipping seal has been removed from under the cap on the hydraulic tank Hydraulic tank sho...

Page 7: ...T use a 12 3 wire grounded cord up to 50 feet or 10 3 wire grounded cord up to 100 feet DO NOT EXCEED 100 FEET OF EXTENSION CORD If distance is greater purchase and install additional lengths of airle...

Page 8: ...aint tank Direct against the sides of the tank Use the stream to clean the sides and bottom Circulate the thinner for several minutes 7 Remove dirty thinner per step 4 and repeat steps 5 6 with fresh...

Page 9: ...n and again after 50 hours Periodic checks after 50 hours should be made A slipping belt will reduce sprayer performance and the tension should be checked frequently Regularly check fittings bolts nut...

Page 10: ...valves or plugging the tip Always strain the paint before putting through the pump 2 Always spray at the lowest pressure setting which will provide a uniform spray fan fig 1 page 10 Adjust pressure c...

Page 11: ...H E R O INDUSTRIES LTD 1100MD OWNERS MANUAL B VERSION 10 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE Poor Good Tailing Good Pattern Fog Overspray FIG FIG FIG FIG FIG FIG...

Page 12: ...This size is measured in inches and is determined when spraying 12 inches from the spray surface Various methods of noting the fan widths are used by tip manufacturers Ask your distributor for assista...

Page 13: ...ion For every action of the hydraulic intake valve ref 59 there is an opposite re action of the hydraulic outgo valve ref 70 At the same time there are corresponding re actions taking place within the...

Page 14: ...The point at which the oil is released is equal to the level set by the control knob As components within the pressure control valve wear the valve looses its ability to maintain or reach the required...

Page 15: ...orn out UNLESS YOU ARE KNOWLEDGEABLE ABOUT THE REPAIR OF HIGH PRESSURE EQUIPMENT DO NOT ATTEMPT TO REPAIR AN AIRLESS SPRAYER YOURSELF ALWAYS FOLLOW ALL SAFETY PRECAUTIONS THE H E R O SERVICE VIDEO TAP...

Page 16: ...valve end cap ref 16 by removing the four cap screws ref 14 The intake valve assembly ref 16 24 will generally come off as an entire assembly requiring no further dismantling If the ball guide ref 23...

Page 17: ...the hydraulic tank screen ref 63 during this process Refill only with g enuine H E R O LVO hydraulic fluid NOTE If lacquer has contaminated the hydraulic system the piston seal ref 87 must be changed...

Page 18: ...of nicks or cuts Inspect for foreign material jamming ball Inspect ball and cage for wear Replace parts as needed 5 Outgo valve ref 32 incorrectly assembled disassemble and reassemble outgo valve clo...

Page 19: ...f 76 loose remove pressure control knob ref 71 and inspect screw for looseness Screw should be secured to stem ref 75 with Loc Tite If the screw turns independent of the stem than it must be re secure...

Page 20: ...AINT Check with pressure gauge see page 15 1 Air leak in paint intake assembly check all fittings and hose clamps in intake assembly for tightness 2 Air leak in paint i ntake check for cracked or brok...

Page 21: ...ator over the hydrapulse membrane stem and into the spring Thread the jam nut ref 50 new one provided onto the stem 4 Tighten the jam nut until a measurement of 1 5 16 is obtained The measurement is t...

Page 22: ...24 were separated during removal re assemble the two NOTE The step on the ball stop must face outwards Towards hydrapulse membrane 10 Place the spring ref 21 into the ball guide so the smaller end of...

Page 23: ...nnel 10 Place cage onto spring with open end up NOTE Cage should be open so that it drags down the sides of the tunnel during installation If closed too much it will trap the ball and cause pulsation...

Page 24: ...tep 15 6 Remove the piston ref 86 from eccentric bearing ref 95 Move to clean work bench for repairs 7 Remove piston circlip using circlip pliers Remove piston from rod NOTE Use extreme caution not to...

Page 25: ...washer one side has a contoured face into groove C then place o ring in front of flat washer so that it fits into the contoured face of the flat washer 18 Place one cup washer into groove B with open...

Page 26: ...dge The larger the bevel the more wear has taken place Inspect retainer for wear The retainer has a small locating hole in it The hole should be flush or slightly beveled The greater the wear on the b...

Page 27: ...2712 1108 1308 1508 1708 1908 2104 2118 2910 1110 1310 1510 1710 1910 2106 2310 3104 1312 1512 1712 1912 2108 2312 3110 OTHER FAN SIZES ALSO AVAILABLE BUT NOT ALWAYS STOCKED 4 649 WONDER WASH 48 PCS...

Page 28: ...190031 1 17 02 22 2009B WASHER Crush NEW after serial 190031 1 18 6 SEAT 3 4 Tungsten Carbide 1 19 NOT USED 20 17S BALL 3 4 Corrosion Resistant 1 21 02 22 2005 SPRING 1 22 02 22 2006 O RING Urethane 1...

Page 29: ...and not by reference number The quantity required per unit is shown for each part number Part numbers in bold text indicate whole assemblies or kits These parts may also be purchased individually 46 4...

Page 30: ...With Ferrules Nuts 1 70 4 27C PRESSURE CONTROL VALVE Complete Ref 71 84 ASSY 71 4 27C 7 KNOB P C Includes Ref 72 ASSY 72 HW2010 SETSCREW SKT HD 5 16 NC x 5 16 1 73 27C 6 LOCK NUT Aluminum P C 1 74 4...

Page 31: ...x 1 5 2 101 4 65 100 SHEAVE Pump C W Set Screws 2 1 102 HW2020 SET SCREW SKT HD 5 16 NC x 7 16 2 103 66 100 BELT 1 104 4 48 100 SHEAVE Motor C W Set Screws See Ref 96 1 105 4 61 100 MOTOR 1 5 H P Mar...

Page 32: ...eumatic 2 132 67 17 COTTER PIN 2 133 633F CLIP Spring 2 134 67 31 HANDLE Upper 1 135 67 32 BAR Cross For Tank Mounting 1 136 HW30652P SCREW Machine 1 4 20 x 1 1 4 RD HD Slot 4 137 HW5040P WASHER 1 4 R...

Page 33: ...H E R O INDUSTRIES LTD 1100MD OWNERS MANUAL B VERSION 32 11 11 11 13 13 14 14 14 12 12 14 57 58 13 12 14 11 13 13 13 10 7 12 14 13 14 5 4 1 12 2 9 8 12 7 12 1100MD SCHEMATIC 13...

Page 34: ...11 10 10 10 10 10 11 11 57 58 94 93 10 10 10 10 92 91 10 99 98 90 89 55 54 88 60 87 86 96 97 95 56 53 61 59 14 52 51 32 48 49 47 46 14 15 16 28 31 27 26 17 18 20 21 22 23 25 24 45 43 44 40 10 57 58 6...

Page 35: ...907 451 8939 Columbia Paint 35551 Spur Highway Soldotna AK 99669 907 262 4674 ARKANSAS See Missouri ARIZONA JP s Color Center 415 S Main Street Cottonwood AZ 86326 602 634 3880 Heath s Paint Center 2...

Page 36: ...8 786 5610 Tim s Airless Equipment 7353 Van Nuys Blvd Van Nuys CA 91405 818 785 9423 San Luis Paint 2424 E Main Street Ventura CA 90091 805 641 1375 Altura Paint 1850 Hacienda Drive Vista CA 92083 619...

Page 37: ...Road Petoskey MI 49770 616 348 5969 Michigan IndustrialPaint 29740 Parkway Roseville MI 48066 313 774 4700 Westside Decorating 3505 State Street Saginaw MI 48602 517 793 6182 Paint Can 2674 Orchard L...

Page 38: ...d Houston TX 77092 713 462 5373 Painter s Hardware Corp 2001 Karback Suite Q Houston TX 77092 713 956 2073 Painter s Repair Shop 14919 Steubner Airline Road Houston TX 77069 713 537 2468 Advanced Spra...

Page 39: ...2719 LAKE CITY WAY BURNABY B C CANADA PHONE 604 420 6543 800 494 4376 FAX 604 420 8725 PURCHASED FROM __________________________ __________________________ __________________________ ________________...

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HERO 1100MD, Operating & Maintenance Manual

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