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Check clamps and hose connections periodically for tightness to prevent air leakage.

Make sure all moving parts are clean and unobstructed by foreign objects.

Clean filter element every 3 months if applicable.

Grease and oil pivot points once every 3 months.
Lubricate daily if lift is in high cycle application.

Use 90-weight gear lube (SAE 85W 140 EP) to lubricate the pivots and shafts once every 3 months or as needed.

Grease the upper and lower wheel channels every 3 months or as needed.

Lubricate lock mechanism pivot points every 3 months or as needed.

Use overhead rigging when any maintenance beyond external lubrication is required.

Lift will not go up

1

Check that air inlet is connected to the controller.

2

Check to ensure lockout is not engaged (if purchased as option).

3

Check air hoses to ensure no kinks or cuts in the line.

4

Check to ensure no debris is preventing wheels from rolling in track.

5

Check regulator gauge is set to minimum of 80 psi (if purchased as option).

Lift is making a hissing noise

1

Check all air lines to ensure they are properly connected and
no leaks are occuring.

2

Check pressure relief valve.

If pressure relief valve is "leaking" lower lift immediately. The air bag
is in a state of over pressurization.

3

Check air bag for cuts or holes.

 

Lift is making a squeaking noise

1

Lubricate center joints and wheel tracks.

Maintenance Instructions

STEP 1

STEP 6

STEP 2

STEP 3

STEP 4

STEP 5

STEP 8

Possible Solution

Problem

STEP 7

Troubleshooting

Page 10 of 15

Summary of Contents for L1200S

Page 1: ... above Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake MI 48390 1662 USA 248 960 7100 800 444 4351 Fax 248 960 7109 Patents USA 7070167 4793369 4960142 5174317 5193561 5485860 Canada 1299468 Patents Pending website www herkules us Made in the USA e mail info herkules us Page 1 of 15 ...

Page 2: ...f the application Proof of purchase and date of purchase must be confirmed An RGA number Return Goods Authorization and written approval from Herkules must be obtained before any goods can be shipped to Herkules Herkules reserves the right to determine whether the cause of failure is due to defective material normal wear and or other causes There are no warranties which extend beyond the descripti...

Page 3: ... possibility of serious injury or death if you do not follow the instructions Caution This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions I Tag Operating Instructions P N 1006355 Front Page 3 of 15 ...

Page 4: ...I Tag Operating Instructions P N 1006355 Back II Tag Operating Instructions Air P N 1006356 Page 4 of 15 ...

Page 5: ...ift to hose barb 990 on the foot control assembly see fig 1 NOTE Check these connections periodically to prevent leakage Obtain 1 2 NPT connector compatible with the quick disconnect on your shop air line NOTE Connector not supplied with lift Install 1 2 NPT connector into open port Port 1 on the foot control valve see fig 2 Connect your shop air line to connector and test for proper operation NOT...

Page 6: ...re the wing assembly to the lift using 2 1 2 13 x 1 12 hex bolts 83J and 2 1 2 13 lock nuts 84J see fig 3 Repeat steps 9 10 for the opposite side wing assembly Obtain ramps see fig 4 ID Part Description Qty 1 10182 Ramp for Suspension Kit 8 Install each ramp to the wings by inserting the round bar into the ramp tube on the wings see fig 4 fig 3 fig 4 STEP 8 STEP 13 STEP 9 STEP 10 STEP 11 STEP 12 R...

Page 7: ... drilled holes making sure that the threaded cone end is inserted first see fig 6 Return the lift to the desired position and install 4 1 2 x 2 1 2 hex bolts 008 385 provided see fig 6 NOTE Fig 5 shows only lift bottom pan for clarity fig 5 fig 6 STEP 17 STEP 15 STEP 16 Anchor Locations 1 2 x 2 1 2 Hex Bolt 008 385 1 2 Anchor 008 384 Page 7 of 15 ...

Page 8: ... of air bag NOTE Check the stability of the vehicle during the lifting process and when vehicle is at desired working height If vehicle is unstable immediately stop the lifting process slowly lower the lift and reposition the vehicle To lower the lift press the pedal of the foot controller assembly towards the DOWN position Hold the pedal in the DOWN position until the lift is completely lowered T...

Page 9: ...t will need repair may include 1 air bag 2 safety ratchet 3 scissors 4 pivots and 5 valves For heavy duty scissor lift systems that requires little maintenance Herkules recommends our Herkules Ball Screw or Belt Drive Scissor Lift Systems These lift systems are designed and manufactured for high duty cycles and long life Herkules recommends our electric Ball Screw or Belt Drive lift system for hig...

Page 10: ... will not go up 1 Check that air inlet is connected to the controller 2 Check to ensure lockout is not engaged if purchased as option 3 Check air hoses to ensure no kinks or cuts in the line 4 Check to ensure no debris is preventing wheels from rolling in track 5 Check regulator gauge is set to minimum of 80 psi if purchased as option Lift is making a hissing noise 1 Check all air lines to ensure ...

Page 11: ...unt 1 EA 3 12858 Control Assembly Hand Lift Only Pedestal Mount 1 EA 4 12880 Filter Regulator Assembly 1 EA 5 12881 Filter Regulator Lock Out Assembly 1 EA 6 1002450 Lock Out Valve 1 EA 12368 Set of 4 Rubber Blocks 3 7 8 x 5 x 1 1 2 1 EA 12371 Set of 4 Rubber Blocks 4 3 4 x 4 x 3 1 8 1 EA Optional L1200 Accessories 6 4 5 1 2 3 Page 11 of 15 ...

Page 12: ...BBER 240 IN 1001355 BLOCK FOR L 1200 SCISSOR NYLON 6 EA 1001844 HOSE 1 4 ID 250 PSI RUBBER 216 IN 1001910 HOSE PROTECTION SLEVE 1 2 4 IN 1001911 HOSE PROTECTION SLEEVE 3 4 12 IN 1001925 BOLT SHC 8MM 20 X 20MM Z 12 EA 1001926 BOLT HEX 5 16 18 X 5 8 GD 8 Z 6 EA 1001927 WASHER BONDED 5 8 ODX5 16 ID SS NEO 12 EA 1001928 VALVE PRES RELIEF 3 8 NPT X 55 PSI 1 EA 1001929 HOSE BARB 5 8 X 3 8 NPT 1 EA 10019...

Page 13: ... 1 EA 5 1001393 HOSE BARB 5 8 X 1 2 NPT BRASS 1 EA 6 1006365 STICKER LIFT UP DOWN INDUSTRIAL 1 EA 7 1001602 VENT BREATHER 1 2 FOR LIFT CONTROLS 2 EA 8 84 NUT HEX 1 4 20 Z 2 EA 9 1000996 SCREW FHSC 1 4 20 X 1 3 4 BLACK 2 EA 10 85 WASHER LOCK 1 4 Z 2 EA 11 1007741 STICKER RATCHET STOP SAFETY 1 EA NOTE Entire controller assembly is part number 11328 Controller Layout 3 6 8 1 4 2 5 9 7 10 11 Page 13 o...

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