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Warnings

……………………………………………………………………………………………………………………… 2 - 5

Installation

………………………………………………………………………………………………………………….. 6

Duty Cycle

………………………………………………………………………………………………………………….. 7

Operation

……………………………………………………………………………………………………………………. 7 - 8

Maintenance Instructions

………………………………………………………………………………………………………. 8

Troubleshooting

……………………………………………………………………………………………………………… 9

Optional Accessories

…………………………………………………………………………………………………… 10

Parts List

……………………………………………………………………………………………………………… 11

Controller Layout

……………………………………………………………………………………………………………… 12

Internal Valve Layout

……………………………………………………………………………………………………………… 13

Installation of Suspension Kit

……………………………………………………………………………………………………… 14

Model Information & Schematic ……………………………………………………………………………………………………………… 15 - 16

Serial Number

Model Number

 

Purchase Date

Distributor

The limited liability warranty applies to the pneumatic chambers of our Herkules lifts and to the initial user against defective
materials for a period of five years from the proof of purchase date.  The limited liability warranty applies to other
components of our Herkules lifts to the initial user against defective materials for a period of one year from the proof of
purchase date.

This warranty does not apply to equipment damaged from accident, abuse, overload, misuse, negligence, improper
installation, abrasive or corrosive materials, or shipping damage.

In the event of failure, the defective item must be returned, freight prepaid, to the Herkules manufacturing plant for repair
or replacement.  If repairs are required Herkules will not be liable for these repairs to take place in the field regardless
of the application.  Proof of purchase and date of purchase must be confirmed.  An RGA number (Return Goods
Authorization) and written approval from Herkules must be obtained before any goods can be shipped to Herkules. Herkules
reserves the right to determine whether the cause of failure is due to defective material, normal wear, and/or other causes.

There are no warranties which extend beyond the description on the face hereof.  Herkules disclaims any 
warranty of merchantability or fitness for a particular purpose in connection with the Buyer’s purchase
of any Product under this agreement.  Damages are limited to the sales price of the Herkules system.

The terms and conditions herein represent the entire agreement between Herkules and the Buyer.
Any prior / future representations do not apply.

Table of Contents

Warning Symbol

Caution Symbol

Limited Liability Warranty

CAUTION

WARNING

This symbol alerts you to the possibility of serious 
injury or death if you do not follow the instructions.

This symbol alerts you to the possibility of damage to or 
destruction of equipment if you do not follow the 
instructions.

This product has patent protection under 
one or more of the following patent numbers:

7070167, 5485860, 5193561, 5174317 
4960142, 4793369, 1299468
and Patents Pending

website: www.herkules.us                                      

1002742

PATENT NUMBERS

Page 2 of 16

Summary of Contents for K900S

Page 1: ... manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake MI 48390 1662 USA 248 960 7100 800 444 4351 Fax 248 960 7109 Patents USA 7070167 4793369 4960142 5174317 5193561 5485860 Canada 1299468 Patents Pending website www herkules us Made in the USA e mail info herkules us Page 1 of 16 ...

Page 2: ...lication Proof of purchase and date of purchase must be confirmed An RGA number Return Goods Authorization and written approval from Herkules must be obtained before any goods can be shipped to Herkules Herkules reserves the right to determine whether the cause of failure is due to defective material normal wear and or other causes There are no warranties which extend beyond the description on the...

Page 3: ...l not be held responsible for any personal injury and or property damage due to owner operator failure to follow the warnings and cautions listed in this manual 2 Read and understand all warnings cautions instructions and manuals before operating this equipment 3 It is the owner operators responsibility to maintain the legibility of all warning and instruction labels 4 DO NOT alter or modify any p...

Page 4: ... possibility of serious injury or death if you do not follow the instructions Caution This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions I Tag Operating Instructions P N 1006355 Front Page 4 of 16 ...

Page 5: ...I Tag Operating Instructions P N 1006355 Back II Tag Operating Instructions Air P N 1006356 Page 5 of 16 ...

Page 6: ...se barb 1004805 on the hand control assembly see fig 1 NOTE Check these connections periodically to prevent leakage Obtain 1 4 NPT connector compatible with the quick disconnect on your shop air line NOTE Connector not supplied with lift Install 1 4 NPT connector into open port Port 1 on hand control valve see fig 2 Connect your shop air line to connector and test for proper operation NOTE Must us...

Page 7: ... lift Once the vehicle is in the desired position set the parking brake of the vehicle To raise the lift move the lever of the hand controller assembly into the UP position Hold the lever in the UP position until vehicle has reached the desired working height then release The mechanical safety arms will automatically fall into position as the lift rises Do not continue to push the control lever af...

Page 8: ... once every 3 months Lubricate daily if lift is in high cycle application Use 90 weight gear lube SAE 85W 140 EP to lubricate the pivots and shafts once every 3 months or as needed Grease the upper and lower wheel channels every 3 months or as needed Lubricate lock mechanism pivot points every 3 months or as needed Use overhead rigging when any maintenance beyond external lubrication is required S...

Page 9: ...ng in track 5 Check regulator gauge is set to minimum of 80 psi if purchased as option Lift is making a hissing noise 1 Check all air lines to ensure they are properly connected and no leaks are occurring 2 Check pressure relief valve If pressure relief valve is leaking lower lift immediately The air bag is in a state of over pressurization 3 Check air bag for cuts or holes Lift is making a squeak...

Page 10: ...unt 1 EA 3 12850 Control Assembly Hand Lift Only Pedestal Mount 1 EA 4 12851 Filter Regulator Assembly 1 EA 5 12852 Filter Regulator Lock Out Assembly 1 EA 6 1002450 Lock Out Valve 1 EA 12368 Set of 4 Rubber Blocks 3 7 8 x 5 x 1 1 2 1 EA 12369 Set of 4 Rubber Blocks 3 7 8 x 8 x 1 1 2 1 EA Optional K900S Accessories 3 2 1 4 5 6 Page 10 of 16 ...

Page 11: ...M WLDMNT G 2 1 2 X 35 3 4 SCISSOR ARM WLDMNT A 2 1 2 X 39 3 4 SCISSOR ARM WLDMNT E 2 1 2 X 35 3 4 TOP PAN WELDMENT 38 1 4 X 58 1 4 KIT SUSPENSION K900 K900P SAFETY CYLINDER ASSY FOR LIFT WHEEL 40 MM PLASTIC BOTTOM PAN WELDMENT 37 X 49 1 16 Parts Layout STICKER BOX LIFT MODEL SERIAL ACCELERATOR VALVE ASSEMBLY MUFFLER 3 8 AIR EXHAUST TUBE 1 1 4 CLEAR LIFT CONTROLLER ASSY KIT CAP 1 0 ID PE BLACK Desc...

Page 12: ...roller assembly is part number 14857 HOSE BARB PTL 3 8 X 1 2 NPT NUT NYLOCK 8 32 Z Controller Layout SCREW FHSC 8 32 X 1 3 4 BLACK VENT BREATHER 1 2 FOR LIFT CONTROLS VALVE HAND P5 POS 3 SC OC 1 2 NPT HAND CONTROL WELDMENT STICKER UP HERK DOWN 625 X 7 Description HOSE BARB PTL 1 4 X 1 4 NPT BRASS RED BUSHING 1 2 NPT X 1 4 NPT BRASS 4 1 2 3 5 6 7 9 8 Page 12 of 16 ...

Page 13: ...r 10037 VALVE 4 WAY PILOT 3 8 NPT BLACK TEE STREET 1 8 NPT BRASS Internal Valve Layout MANIFOLD BLOCK 2 X 2 X 1 1 2 ALUM Description FITTING PTC 5 32 X 1 8 NPT HOSE BARB PTL 1 4 X 1 8 NPT ELBOW STREET 1 8 NPT BRASS PLUG SOCKET 3 8 NPT BRASS NIPPLE HEX 3 8 NPT BRASS HOSE BARB PTL 3 8 X 1 8 NPT BRASS MUFFLER 3 8 AIR EXHAUST TUBE 1 1 4 CLEAR CLAMP HOSE 8 SS Z CLAMP HOSE 4 SS VALVE PRESSURE RELIEF 1 2...

Page 14: ... bracket over the lift blocks as shown in fig 1 8 Bolt the second set of wing brackets to the lift as shown in fig 1 9 Replace the old maximum capacity sticker with the new sticker A stationary lift has 5000 lb lifting capacity after the 15244 KIT is installed 10 Attach two ramps 10148 to each wing assembly see fig 1 Installation of Suspension Kit Wing 15244 Kit P N 15245 Tube Assembly P N 15247 F...

Page 15: ...Model Information Page 15 of 16 ...

Page 16: ...Page 16 of 16 ...

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