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HERKULES G205, Owner'S Manual

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Table of Contents

 

Warnings

……………………………………………………………………………………………………………………… 3-4

 

Assembly Instructions

……………………………………………………………………………………………………….. 5-7

Model Information

……………………………………………………………………………………………………………. 8

 

Installation

………………………………………………………………………………………………………………….. 8

 

Operation

……………………………………………………………………………………………………………………. 9-10

 

Preventive Maintenance

………………………………………………………………………………………………………. 10

 

Troubleshooting

……………………………………………………………………………………………………………… 11

 

Drawings with part lists:

…………………………………………………………………………………………………… 12-20

 

 
 

 

 

Warning Symbol

Caution Symbol

Serial Number

Model Number

 

Purchase Date

Distributor

CAUTION

WARNING

This symbol alerts you to the possibility of serious 
injury or death if you do not follow the instructions.

This symbol alerts you to the possibility of damage to 
or destruction of equipment if you do not follow the 
instructions.

Page 2 of 20

Summary of Contents for G205

Page 1: ...48 960 7109 Patents USA 4793369 4960142 5174317 5193561 5485860 Canada 1299468 Made in the USA website www herkules us e mail info herkules us This manual contains important information concerning the installation and operation of the gun washers listed above Read manual thoroughly and keep for future reference INSTRUCTIONS Page 1 of 20 ...

Page 2: ... with part lists 12 20 Warning Symbol Caution Symbol Serial Number Model Number Purchase Date Distributor CAUTION WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions Page 2 of 20 ...

Page 3: ...ove pressurized equipment Use fluids or solvents that are compatible with the equipment wetted parts Read the fluid and solvent manufacturer s warnings Comply with all applicable local state and national fire electrical and other safety regulation PRESSURIZED EQUIPMENT HAZARD Spray from hose leaks ruptured components or from operating the gun washer with an open lid can splash fluid in the eyes or...

Page 4: ...manufacturer s solvent and other cleaning recommendations Use solvent with the highest possible flash point If there is any static sparking while using the equipment stop operation immediately Identify and correct the problem Drain the solvent into a proper storage container when gun washer s is not in use TOXIC FLUID HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if spla...

Page 5: ...rs and 2 1 4 acorn nuts per leg see fig 1 STEP 3 Attach the pump to the stand using the 2 1 4 20 x 1 hex bolts 2 1 4 flat washers 2 1 4 lock washers and 2 1 4 hex nuts per leg see fig 2 STEP 4 Attach the ball valve to the lower bulkhead on the bottom of the tub see fig 3 STEP 5 Attach the white plastic muffler to the exhaust port of the pump see fig 3 STEP 6 Slide 1 10 flat washer then 1 1 8 nylon...

Page 6: ...er Press tubing in through the collar until seated Pull firmly on hose to test for a tight connection then place the tub in the stand bulkheads near the pump see fig 4 STEP 10 Connect the solvent tubes from the solvent transfer panel to the gun washer as shown in fig 6 STEP 11 Attach the panel to the stand using 2 10 24 x 3 4 screws 2 10 24 lock nuts 2 1 4 lock washers and 2 1 4 acorn nuts see fig...

Page 7: ...upplied see fig 7 STEP 14 To adjust the actuator close the lid and loosen the set screw on the actuator Slide the actuator down until it completely closes the limit valve and retighten the set screw see fig 8 Grounding the lid STEP 15 Using an 1 8 allen wrench remove the back right lid screw Connect the ground wire with the aluminum terminal attached from the pump to the lid screw and reconnect it...

Page 8: ... are overall measurements Model Description Weight Dimensions in mm kg A B C D G205 Two gun two cup paint gun washer equipped with 68 46 20 625 24 5 21 25 a solvent transfer system 31 1168 524 622 540 Installation Installing the Gun Washer 1 Place gun washer on a level surface in a properly ventilated paint mixing room or paint booth Grounding the Gun Washer 1 Connect the ground wire on the gun wa...

Page 9: ...his requires approx 1 1 2 timer supports Place paint inlet of gun on long stem support cycles Place the air cap assembly over the air inlet of the gun to keep solvent out Preparing the Equipment to be washed Pressure Feed Guns 1 Remove paint cup or paint line and the air line from the Place long stem support over one of the shorter stem paint gun supports Place paint inlet of gun on long stem supp...

Page 10: ...ystem connect the cycle Paint equipment will clean in 60 to 90 seconds solvent drain hose to the recycler inlet 6 If the lid is opened prior to the end of the timing cycle the Position both valves on the side panel to drain Turn the safety air cutoff switch will stop the gun washer The timer to the on position gun washer will start again when the lid is closed if time remains on the timer Note Ope...

Page 11: ...Make sure the air line is properly connected with at least 75 psi Air pressure is regulated at 75 psi 3 Check all air connections to ensure that there are no leaks 4 Make sure there is 5 gallons of clean solvent in the gun washer The solvent should be an inch above the intake filter 5 Make sure lid is fully closed Make sure the lid rod actuator is making full contact with the limit valve on the ri...

Page 12: ...G205 Parts Layout 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 25 21 23 24 26 27 Page 12 of 20 ...

Page 13: ... Filter Leg Assembly 1 EA See pg 16 14 11958 Pump Mounting Bracket 1 EA 15 11962 Pump Assembly 1 EA See pg 16 16 1 BLUE Tub 1 EA 17 11961 Lid Assembly 1 EA See pg 16 18 1001708 Lid Sticker 1 EA 19 70 Filter for Pump Inlet 1 EA 20 45 Nut Hex 9 16 18 UNF Brass 1 EA 21 44 Nut Hex 1 14 UNS Brass 2 EA 22 43 Bulkhead 3 8 T x 3 8 T Brass 1 EA 23 42 Bulkhead 1 14 UNS x 1 2 T Brass 1 EA 24 M5 Tube 5 32 Pla...

Page 14: ...le 1 EA 6 11219 Lid 1 EA 7 11232 Lid Stop 1 EA 8 11957 Actuator Bracket Notched 1 EA 9 11963 Actuator rod 1 EA 10 12025 Lid Bracket 1 EA 11 14C Rivet 3 16 x 1 2 Aluminum 4 EA 12 17 Rivet 3 16 x 1 4 Stainless 2 EA 13 39C Hinge 2 EA Note Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly 3 2 7 1 5 8 9 11 13 12 10 6 4 Page 14 of 20 ...

Page 15: ...ly 2 EA 8 1000134 Fitting 3 8 T x 1 4 NPT Nickel 1 EA 9 22BA Trigger Lock Assembly 2 EA 10 24E Ground Wire Lock Washer 1 EA 11 53A Stem Support Male 2 EA 12 53B Stem Support Female 2 EA 13 54P1 Full jet Nozzle White 12 EA 14 55SB Manifold Half B Stainless 1 EA 15 55SR Manifold Half A Stainless 1 EA 16 C9A Nipple 4 1 2 Brass 2 EA Note Parts are shown for reference purposes only and are not necessar...

Page 16: ...G205 Pump and Legs Layout 2 24 27 5 28 25 6 3 23 10 7 9 11 1 12 21 4 26 22 8 17 18 13 20 19 15 14 16 Page 16 of 20 ...

Page 17: ...d Wire 2 EA 14 005 105 Elbow 3 8 T x 1 4 NPT Zinc 1 EA 15 005 106 Elbow 1 2 T x 3 8 NPT Brass 1 EA 16 005 131 Screw 10 24 x 1 2 Stainless 1 EA 17 005 132 Nut Hex 10 24 Stainless 1 EA 18 338 Pump 1 EA 19 66 Reducing Bsh 3 8 NPT x 1 4 NPT 1 EA 20 T25 5 32 Hose fitting 90 Swivel 1 EA 21 002 171 Screw 8 32 x 1 Black 2 EA 22 002 172 Nut Nylock 8 32 Zinc 2 EA 23 1002378 Leg 1 EA 24 11A Filter Bulkhead w...

Page 18: ...G205 Panel Layout 15 9 16 24 23 17 10 20 11 21 27 26 3 25 1 19 7 22 12 18 5 13 8 14 13 6 2 4 Page 18 of 20 ...

Page 19: ...ow 1 4 npt Brass 2 EA 14 1002467 Hose Barb 1 2 X 1 4 npt Brass 2 EA 15 1002466 Panel 1 EA 16 1000981 Hose Barb 3 8 npt x 6 Flare 1 EA 17 1000967 Hose Barb 90 Deg 3 8 X 1 4 npt Brass 6 EA 18 1000869 Hose Barb 1 2 npt x 8 Flare 1 EA 19 1000841 Hose Barb 90 Deg 3 8 x 6 Flare 1 EA 20 1000840 Hose Barb 90 Deg 1 2 x 8 Flare 1 EA 21 1000767 Bolt BHSC 1 4 20 X 3 4 Black 4 EA 22 11243 Filter Assembly 1 EA ...

Page 20: ...001 705 Washer Flat 1 4 USS Zinc 2 EA 3 002 161 Washer Flat 10 USS Zinc 18 EA 4 008 244 Acorn Nut 1 4 20 Nickel 18 EA 5 83 Bolt Hex 1 4 20 x 1 Zinc 2 EA 6 84 Nut Hex 1 4 20 Zinc 2 EA 7 85 Washer Lock 1 4 Zinc 20 EA 8 1000116 Bolt Hex 1 4 20 x 5 8 Zinc 2 EA 5 2 4 3 4 7 6 7 4 3 1 8 Page 20 of 20 ...

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