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Hercules Cargo 1000 Operating Instructions Manual Download Page 116

Operation

034-11572_1.0_29.08.2018

114

7.6

Electric drive system

7.6.1

Switching on the drive system

A sufficiently charged battery has been inserted on the 
bicycle.

The 

display

 has been inserted correctly into the 

mount.

The battery is firmly in place. The key has been 
removed.

There are three options for switching on the drive 
system.

1 Battery On-Off button

Press the 

On-Off button (battery)

 once.

2 Display On-Off button

Press the 

On-Off button (display)

 once.

3 Switched-on display

If the display is already switched on when it is 
inserted into its mount, the electric drive system is 
switched on automatically.

After switching on, a speed of 0  KM/H is displayed 
on the 

display

. If this is not the case, you must 

check whether the 

display

 has been engaged 

properly in place.

Crash caused by lack of readiness for braking

When it is switched on, the drive system can be 
activated by the application of force on the pedals. 
There is a risk of a crash if the drive is activated 
unintentionally, and the brake is not reached.

Never start the electric drive system, or switch it off 
immediately, if the brake cannot be reached safely 
and reliably.

CAUTION

!

EN_034-11572_1.0_09.18_HERCULES BOSCH_Inhalt.book  Page 114  Wednesday, August 29, 2018  6:21 PM

Summary of Contents for Cargo 1000

Page 1: ...9 Q 0036 19 Q 0037 19 Q 0038 19 Q 0040 19 Q 0041 19 Q 0042 19 Q 0043 19 Q 0044 19 Q 0046 18 Q 0047 19 Q 0053 19 Q 0054 19 Q 0055 19 Q 0056 19 Q 0057 19 Q 0058 19 Q 0059 19 Q 0060 19 Q 0061 19 Q 0062 1...

Page 2: ...tion of their content is prohibited unless expressly approved Any infringement will render the offender liable for compensation All rights reserved in the event that a patent utility model or industri...

Page 3: ...Recommended tyre pressure bar front rear Wheel circumference mm Company stamp and signature After a tyre change refer to the tyre markings for the permitted tyre pressures and make sure that they are...

Page 4: ...8 2 Information on the type plate 17 1 8 3 Language conventions 20 1 9 Type plate 21 2 Safety 22 2 1 Requirements for the rider 22 2 2 Hazards for vulnerable groups 22 2 3 Personal protective equipmen...

Page 5: ...2 1 Break in operation 59 5 2 1 1 Preparing a break in operation 60 5 2 1 2 Taking out of operation 60 5 3 Assembly 61 5 3 1 Required tools 61 5 3 2 Unpacking 62 5 3 3 Scope of delivery 62 5 3 4 Commi...

Page 6: ...e deflection 92 6 4 1 1 Adjusting the steel suspension fork negative deflection 92 6 4 1 2 Adjusting the air suspension fork negative deflection 93 6 5 Retracting brake linings 94 7 Operation 95 7 1 B...

Page 7: ...assistance 123 7 7 10 Journey information 123 7 7 10 1 Changing the displayed journey information 123 7 7 10 2 Resetting the journey information 123 7 7 11 Changing the system settings 124 7 8 Gear s...

Page 8: ...149 8 1 3 2 Servicing the stem 149 8 1 3 3 Servicing the fork 149 8 1 3 4 Servicing the drive elements 149 8 1 3 5 Servicing the pedal 149 8 1 3 6 Servicing the chain 150 8 1 3 7 Servicing the drive...

Page 9: ...ng 167 8 4 7 Setting the headlight 167 8 4 8 Repair by the specialist dealer 167 8 5 Cargo 1000 accessories 168 8 5 1 Child seat 168 8 5 2 Bicycle trailer 170 8 5 3 Pannier rack 171 8 5 4 First aid 17...

Page 10: ...ral they are technical laypersons Staff at all specialist dealers have specialist training and qualifications and are therefore capable of identifying risks and preventing hazards which may arise duri...

Page 11: ...iers for bicycles Requirements and test methods EN 82079 1 2012 Preparation of instructions for use Structuring content and presentation Part 1 General principles and detailed requirements EN ISO 1710...

Page 12: ...nt changes are included in a new issue of the operating instructions You will find any modifications to these operating instructions at www hercules bikes de de de index downloads 1 5 Language The ori...

Page 13: ...n number 034 11572_1 0_29 08 2018 Table 1 Identification number of the operating instructions Type number Model Bicycle type 19 P 0001 E Imperial 180 S F8 Carrier bicycle 19 P 0002 E Imperial 180 S F8...

Page 14: ...ekking bicycle 19 Q 0026 Robert a deLuxe I F8 City and trekking bicycle 19 Q 0027 Robert a deLuxe I F8 City and trekking bicycle 19 Q 0030 Robert a deLuxe I R8 City and trekking bicycle 19 Q 0031 Robe...

Page 15: ...utura PRO I F14 City and trekking bicycle 19 Q 0057 Futura PRO I F14 City and trekking bicycle 19 Q 0058 Futura PRO I F360 City and trekking bicycle 19 Q 0059 Futura PRO I F360 City and trekking bicyc...

Page 16: ...kking bicycle 19 Q 0100 Futura PRO I F11 City and trekking bicycle 19 Q 0101 Futura Sport I F8 City and trekking bicycle 19 Q 0102 Futura Sport I F8 City and trekking bicycle 19 Q 0103 Futura Sport I...

Page 17: ...dealer you will find other specialist dealers to attend to your customer service needs on www hercules bikes de The rider or the operator of the bicycle will be instructed in person on the bicycle fu...

Page 18: ...neral safety notes Chapter 2 page 22 The chapter stands out because of its grey background Type and source of the danger Description of the danger and the consequences Measures SIGNAL WORD Will lead t...

Page 19: ...in accordance with the following pattern Requirements optional Instruction for action Result of the action optional 1 8 2 Information on the type plate Alongside the warnings the type plates of the pr...

Page 20: ...jumps up to 61 cm Suitable for tarmacked roads cycle paths and easy to demanding off road riding limited downhill use up to 25 km and jumps up to 122 cm Suitable for tarmacked roads cycle paths and ea...

Page 21: ...be thrown into fire burning prohibited Battery must not be opened Device of protection class II Only suitable for use indoors Fuse device fuse EU conformity Recyclable material Protect from temperatur...

Page 22: ...d components The following terms are used for better legibility The following conventions are used in these operating instructions Term Meaning Operating instructions Original operating instructions o...

Page 23: ...5 Permitted total weight 6 Year of manufacture 7 Bicycle type 8 Safety instructions 9 Disposal instruction 10 Area of use 11 Model year 12 Weight of the ready to ride bicycle 13 Shut off speed HERCUL...

Page 24: ...e reach of children If the bicycle is used by minors comprehensive instruction should be provided by or in the presence of the legal guardians Supervised use should also be scheduled until it is certa...

Page 25: ...pective country of use must be adhered to All check lists and instructions for actions in these operating instructions must be met Approved accessories can be installed by specialist staff Each bicycl...

Page 26: ...er bicycle The carrier bicycle is suitable for daily transportation of loads on public roads The transportation of loads requires skill and physical fitness in order to balance the additional weight T...

Page 27: ...ined riders carrying other people riding with excessive or unsecured luggage riding with no hands riding on ice and snow improper servicing improper repair tough areas of use such as professional comp...

Page 28: ...the first ride can clarify any questions relating to the operating instructions with the operator or specialist dealer wears personal protective equipment assumes all the obligations of the operator...

Page 29: ...ff for maintenance and repair of the bicycle ensures that there is no unauthorised access such as preventing replacement of gear sprockets with parts which are not original parts The printed EC Declar...

Page 30: ...rd 4 Headlight 5 Handlebars 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Pannier rack 11 Pannier rack battery 12 Reflector and rear light 13 Rear mudguard 14 Kickstand 15 Rear wheel 16 Chain 17 Frame number...

Page 31: ...of bicycle from rider position example 1 Rear brake lever 2 Bell 3 Headlight 4 Display 5 Front brake lever 6 Control panel 7 Fork lock on suspension fork head 8 Shifter 1 2 5 6 4 7 8 3 EN_034 11572_1...

Page 32: ...ick release 7 Hub 8 Valve 9 Fork end of the shock absorber 3 3 1 Valve Each wheel has a valve It is used to fill the tyre with air There is a valve cap on each valve The screw on valve cap keeps out d...

Page 33: ...s body via the fork The impact is absorbed by the suspension system instead This causes the suspension fork to compress The compression can be disabled so that a suspension fork reacts like a rigid f...

Page 34: ...k structure Figure 6 Example Suntour fork The stem and handlebars are fastened to the fork shaft 1 The wheel is fastened to the quick release axle 5 Other elements The compression setting 2 crown 3 Q...

Page 35: ...rake 3 4 1 Rim brake Alternative Figure 7 Rim brake components with details example Magura HS22 1 Rear wheel rim brake 2 Brake booster 3 Brake lining 4 Handlebars with brake levers 5 Front wheel rim b...

Page 36: ...ing lever Figure 8 Rim brake locking lever closed 1 and open 2 2 1 The rim brake locking lever is not marked with any lettering Only a specialist dealer may set the rim brake locking lever EN_034 1157...

Page 37: ...heel The brake lever is pulled to increase brake pressure The brake fluid is used to transfer pressure through the brake lines to the cylinders in the brake caliper The braking force is boosted by a s...

Page 38: ...ar wheel rim brake 2 Handlebars with brake levers 3 Front wheel rim brake 4 Pedal 5 Back pedal brake The back pedal brake stops the movement of the rear wheel when the rider pedals in the opposite dir...

Page 39: ...rives the front chain wheel The chain transmits the force onto the rear chain wheel and then onto the rear wheel Figure 11 Diagram of mechanical drive system 1 Direction of travel 2 Chain 3 Rear chain...

Page 40: ...ttery 5 Rear light 6 Electric gear shift alternative 7 Motor a charger which is designed for this battery As soon as the required muscle power from the rider pedalling passes a certain level the motor...

Page 41: ...5 1 Battery The lithium ion battery has an internal electronic protection circuit It is matched to the charger and the bicycle The battery temperature is monitored at all times The battery is safeguar...

Page 42: ...housing 2 Battery lock 3 Key for the battery lock 4 On Off button battery 5 Operating and charge status indicator 6 Charging port cover 7 Port for charger plug Transportation temperature 5 C 25 C Idea...

Page 43: ...1 Battery housing 2 Charging port for charger plug 3 Charging port cover 4 Battery lock 5 Key for battery lock 6 Operating and charge status indicator 7 On Off button battery 1 2 3 4 5 6 7 8 EN_034 11...

Page 44: ...show the battery charge status when the battery is switched on Each LED represents about 20 of battery capacity All five LEDs will light up when the battery is fully charged The charge status of the a...

Page 45: ...nts and shows the journey data The rider can switch off the drive system by removing the display The bicycle s battery supplies the display with energy when the display is inserted in the mount a suff...

Page 46: ...H KM H Reichweite AMM PMWH MIN MPH KM H RESET TURB O SPOR T S TOUR ECO OFF MPH KM H Reichweite AMM PMW H MIN MPH KM H 1 2 3 4 5 6 7 8 Symbol Use 1 Display housing 2 Running light button 3 Info button...

Page 47: ...oltage 5 V Charging current max 500 mA Table 11 USB port technical data 5 1 2 3 4 6 7 TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 5 Use 1 Driving light symbol 2 Level of assista...

Page 48: ...ls If the bicycle has been configured with eMTB mode eMTB mode appears briefly when the SPORT level of assistance is selected Level of assistance Use OFF When the drive system is switched on the motor...

Page 49: ...status message is saved Level of assistance Use OFF When the drive system is switched on the motor assistance is switched off The bicycle can be used like a normal bicycle by simply pedalling The push...

Page 50: ...le battery The left battery is currently being charged Symbol Meaning The battery is fully charged The battery needs to be recharged The LEDs on the battery charge level indicator have gone out The ca...

Page 51: ...achometer screen The tachometer shows the current speed at all times In the system settings you can select whether the speed is displayed in kilometres or miles 7 Function display The function display...

Page 52: ...lay of the total distance travelled cannot be changed TRIP DISTANCE Distance travelled since the last RESET Table 16 Journey information screen display Function CLOCK Changing the time WHEEL CIRCUM Va...

Page 53: ...ce for system messages in 8 5 First aid There is a table of system messages in the Appendix SERVICE MM YYYY Alternative defined inspection date SERV XX KM MI Alternative defined inspection BAT VX X X...

Page 54: ...Figure 18 Overview of the control panel 1 2 3 4 5 Symbol Surname 1 Info button control panel 2 Control panel 3 WALK Push assist button 4 Plus button 5 Minus button Table 19 Overview of the control pa...

Page 55: ...C 25 C Charging temperature 10 C 30 C Power output system 250 W 0 25 kW Shut off speed 25 km h Weight of the ready to ride bicycle See type plate Table 20 Bicycle technical data Transportation temper...

Page 56: ...perature 10 C 50 C Charging temperature 0 C 40 C Protection rating with USB cover closed IP54 Weight about 0 15 kg Table 22 Display technical data A weighted emission sound pressure level 70 dB A Tota...

Page 57: ...here is no other data on the component Axle nut tightening torque 35 Nm 40 Nm Handlebars clamping screw maximum tightening torque 5 Nm 7 Nm Table 25 Tightening torque values EN_034 11572_1 0_09 18_HER...

Page 58: ...ce The brake securing device prevents the brakes from being applied accidentally during transport This could cause irreparable damage to the brake system or an oil leak which will harm the environment...

Page 59: ...place where it is protected from direct sunlight Bicycle rack systems which secure the bicycle standing on its head by the handlebars or frame generate inadmissible forces on the components during tra...

Page 60: ...tures Excessively high temperatures damage the battery The battery may self ignite and explode Protect battery against heat Never expose the battery to sustained direct sunlight If the bicycle is lyin...

Page 61: ...break in operation has to be prepared Storage temperature 5 C 25 C Ideal storage temperature 10 C 15 C Table 26 Storage temperature for the battery the bicycle and the charger The battery discharges w...

Page 62: ...longer periods without use it is recommendable to have your specialist dealer carry out servicing and basic cleaning and apply preservative agent 5 2 1 2 Taking out of operation Store the bicycle batt...

Page 63: ...rking range between 5 and 40 Nm Twelve point square socket T 25 Ring spanner 8 mm 9 mm 10 mm 13 mm 14 mm and 15 mm and Cross flat head and ordinary screwdriver Crushing caused by unintentional activat...

Page 64: ...pre assembled The scope of delivery includes the pre assembled bicycle the front wheel the pedals quick release optional the charger the operating instructions The battery is supplied separately from...

Page 65: ...s fully ready for use immediately after being assembled Staff should work through the initial commissioning check list to prepare the bicycle so that it is ready to ride Fire and explosion caused by i...

Page 66: ...ings and the tightening torque on the axle nuts Check the entire cable harness to make sure that it is routed properly You must prevent the cable harness from coming into contact with moving parts The...

Page 67: ...ged if at least one of the LEDs on the operating and charge status indicator is fully lit up but not if all of them are Once the battery has been charged insert the battery on the bicycle Risk of fire...

Page 68: ...e wheel with screw on axle 15 mm Alternative Insert the axle completely on the drive side Figure 20 Fully inserting the axle Tighten the axle with a 5 mm hexagon socket spanner to 8 10 Nm Figure 21 Ti...

Page 69: ...non drive side Figure 22 Pushing the quick release lever into the axle Tighten the securing screw with a 5 mm hexagon socket spanner to 5 6 Nm The lever is mounted Figure 23 Tightening the securing s...

Page 70: ...on axle 20 mm Alternative Insert the axle completely on the drive side Figure 24 Tightening the inserted axle Tighten the securing clip with a 4 mm hexagon socket spanner to 7 Nm Figure 25 Tightening...

Page 71: ...during operation Parts of the quick release axle may become damaged as a result The quick release axle becomes loose This will result in a crash and injuries The quick release axle and the brake disc...

Page 72: ...Insert the axle into the hub on the drive side Clamping version II Figure 26 Pushing the axle into the hub Tighten the axle with the red handle Figure 27 Tightening the axle EN_034 11572_1 0_09 18_HER...

Page 73: ...the quick release lever into the axle Figure 28 Pushing the quick release lever into the axle Reverse the quick release lever The lever is secured Figure 29 Securing the lever EN_034 11572_1 0_09 18_...

Page 74: ...pression on the palm of your hand when you close the quick release lever Figure 30 Perfect position for the clamping lever Use a 4 mm hexagon socket spanner to adjust the clamping lever clamping force...

Page 75: ...release comes loose This will result in a crash and injuries The front wheel quick release lever and the brake disc must be situated on opposite sides Crash caused by incorrectly set clamping force E...

Page 76: ...se flange is extended Open the lever completely Figure 32 Open and closed flange Push in the quick release until you hear a clicking sound Make sure that the flange is extended Figure 33 Pushing the q...

Page 77: ...nge reaches the fork end Figure 34 Adjusting the clamping Fully close the quick release Check the quick release to ensure it is firmly in place and adjust on the flange if necessary The lever is secur...

Page 78: ...t not move or twist Firm hold Place your entire body weight on the handlebars with the quick release lever closed to check that the stem is firmly in place The handlebars shaft must not move downwards...

Page 79: ...and forwards The headset cup halves must not move towards one another while you are doing this Note that there may be noticeable backlash due to worn out bearing bushes or brake lining backlash in sus...

Page 80: ...on the first page of the operating instructions Adjust the bicycle to the rider Set the stand and the shifter and show the purchaser the settings Instruct the operator or rider how to use all the fun...

Page 81: ...ed to the seat height the saddle and handlebar position and the saddle shape to ensure an optimum fit The seating position can be optimised in this way if needed First readjust the saddle after findin...

Page 82: ...o a wall so that you can lean on the wall to support yourself or ask another person to hold the bicycle for you Climb onto the bicycle Place your heel on the pedal and extend your leg so that the peda...

Page 83: ...on the seat post to change the seat height To do so pull the clamping lever away from the seat post Figure 38 Seat post quick release 3 with clamping lever 5 and adjustment screw 4 in the open positi...

Page 84: ...n This is due to the natural tendency of the seal to repel oil from the seal surface You only need to do this before the first use or after a longer period of non use Once you have displaced the post...

Page 85: ...red height 6 1 4 2 Raising the saddle Pull the seat post activation level Remove any pressure on the saddle and release the lever once you have reached the required height e r t w e r e P o s i t i o...

Page 86: ...you can lean on the wall to support yourself or ask another person to hold the bicycle for you Climb onto the bicycle Place the pedals into the vertical position 3 o clock position with your feet The...

Page 87: ...amping screws of the handlebars if there is no other data on the component 5 Nm 7 Nm Table 28 Handlebars clamping screw maximum tightening torque Crash caused by loose stem Incorrectly fastened screws...

Page 88: ...r on the stem example by schulz speed lifter Crash caused by incorrectly set clamping force Excessively high clamping force will damage the quick release and cause it to lose its function Insufficient...

Page 89: ...43 Pulling locking lever upwards example by schulz speed lifter Crash caused by incorrectly set clamping force Excessively high clamping force will damage the quick release and cause it to lose its fu...

Page 90: ...the knurled nut Tighten the knurled nut on the seat post if the clamping lever s clamping force is not sufficient 6 3 Adjusting the brake lever 6 3 1 Adjusting the pressure point on a Magura brake le...

Page 91: ...2 Adjusting the grip distance 1 Crash caused by incorrectly set grip distance If brake cylinders are set incorrectly or installed wrongly the braking power may be lost at any time Such damage may caus...

Page 92: ...screw in the minus direction The brake lever moves closer to the handlebar grip Turn the setting screw in the plus direction The brake lever moves away from the handlebar grip The brake lever grip dis...

Page 93: ...settings and to safeguard against unintentional changes 1 2 Crash caused by incorrectly set suspension If the suspension is adjusted incorrectly the fork may become damaged so that problems may occur...

Page 94: ...of the maximum fork deflection depending on the bicycle usage and preferences 6 4 1 1 Adjusting the steel suspension fork negative deflection Alternative You can adjust the fork by tensioning the spri...

Page 95: ...bsorber deflects 3 mm under the stationary load of the rider If applicable re attach the plastic cover after setting the suspension fork 6 4 1 2 Adjusting the air suspension fork negative deflection A...

Page 96: ...left shock absorber Unscrew and remove the screw cap Adjust the air pressure as an initial value using a high pressure damper pump and based on the tyre pressure table on the fork and the rider s weig...

Page 97: ...as branches and twigs may become caught in the wheels and cause a crash with injuries Be aware of the road conditions Ride slowly and brake in good time When riding downhill high speeds may be reache...

Page 98: ...n structural design Always keep the bicycle dry and free from frost Off road riding subjects the joints in the arms to severe strain Take a break from riding every 30 to 90 minutes depending on the co...

Page 99: ...may cause you to fall from the bicycle and injure yourself Remove the bicycle from service immediately in case of any signs of material fatigue Have the specialist dealer check the state Have the spe...

Page 100: ...properly To do so operate the brake levers while stationary in order to check whether resistance is generated in the usual brake lever position The brake must not lose any brake fluid Check that the d...

Page 101: ...fold up automatically There is a risk of crashing if riding with the kickstand lowered Raise the kickstand completely before the ride The heavy weight of the bicycle may cause the kickstand to sink i...

Page 102: ...d injure yourself Objects which are fastened to the pannier rack may cover the bicycle s reflectors and the driving light The bicycle may be overseen on public roads Such damage may cause you to fall...

Page 103: ...anniers and luggage baskets The maximum load bearing capacity is indicated on the pannier rack Never exceed the permitted total weight when packing the bicycle Never exceed the maximum load bearing ca...

Page 104: ...or allow them to come into contact with water If a battery is dropped or struck but shows no signs of external damage remove the battery from service and observe it for at least 24 hours Faulty batter...

Page 105: ...e with fresh air and consult a doctor if you suffer any pain or discomfort Immediately consult a doctor in case of contact with the eyes or any discomfort In case of contact with the skin rinse off im...

Page 106: ...protected from simple spray water Penetration by water can cause a short circuit The battery may self ignite and explode Never immerse the battery in water If there is reason to believe that water ma...

Page 107: ...the down tube battery on the contacts in the lower mount 4 Remove the key from the lock Tip the battery into the top mount as far as it will go There is an audible clicking noise Check the inserted ba...

Page 108: ...battery backwards and out of the pannier rack battery mount Remove the key from the lock 7 5 2 2 Inserting the pannier rack battery Figure 50 Removing and inserting the pannier rack battery 3 Insert t...

Page 109: ...pen the battery lock with the key 2 The integrated battery is released and falls into the retainer guard 3 Hold the battery in your hand from below Use the other hand to push on the retainer guard fro...

Page 110: ...ry up so that it is held by the retainer guard 3 Push the integrated battery upwards so that you hear it click into place Check the inserted battery to make sure it is firmly in place 4 Lock the batte...

Page 111: ...ver cover the charger during the charging process Never charge the battery unattended Electric shock caused by penetration by water If water penetrates into the charger there is a risk of electric sho...

Page 112: ...tomatically During the charging process the operating and charge status indicator indicates the charge status When the drive system is switched on the display shows the charging process Disconnect the...

Page 113: ...t etc Never cover the charger during the charging process Never charge the battery unattended Electric shock caused by penetration by water If water penetrates into the charger there is a risk of elec...

Page 114: ...via a pre closed charging socket can cause irreparable damage Figure 53 Cover open contacts with cover cap example pannier rack battery 1 If you wish to use just one battery on a bicycle which is desi...

Page 115: ...move the batteries out of their mounts you can charge each battery individually If only one battery is used you will only be able to charge the battery on the bicycle which has an accessible charging...

Page 116: ...on when it is inserted into its mount the electric drive system is switched on automatically After switching on a speed of 0 KM H is displayed on the display If this is not the case you must check whe...

Page 117: ...pedals in normal mode or reach a speed of 25 km h the drive system switches off the assistance system The assistance system starts up again if you push the pedals and your speed is less than 25 km h T...

Page 118: ...2 On Off button control panel with display Press the On Off button control panel with display once If the drive system is switched on the drive is activated as soon as the pedals are moved with suffic...

Page 119: ...ter the last command There are two options for switching off the drive system manually 1 On Off key control panel with display Press the On Off button control panel with display once 2 On Off key batt...

Page 120: ...is stationary Do not use the display as a handle You may irreparably damage the display if you use it to lift the bicycle If you do not use your bicycle for several weeks remove the display from its...

Page 121: ...Detach the display mount from the handlebars Position the on board computer in its mount Fasten the blocking screw M3 thread 8 mm in length into the designated thread in the mount from below Fit the...

Page 122: ...lay Press the On Off button battery Use the bicycle 2 Charging using the USB port Open the protective flap on the USB port Connect the USB port to a commercially available USB charger or the USB port...

Page 123: ...ectric drive system is switched on 7 7 6 Switch off screen If the display is not inserted into the bracket it will switch off automatically after one minute to save energy if no button is pressed Pres...

Page 124: ...e plus button to shut off the push assist The push assist system switches off automatically as soon as the bicycle wheels are blocked or the speed exceeds 6 km Injury from pedals or wheels The pedals...

Page 125: ...n can be changed and partially reset If the on board computer is removed from its mount all function values are saved and can still be displayed 7 7 10 1 Changing the displayed journey information Pre...

Page 126: ...t A few settings are only visible and changeable if the display is inserted A few menu items may be missing depending on the bicycle s features The System settings can be changed Press the info button...

Page 127: ...n its mount ENGLISH You can change the language for on screen messages You can choose between English German French Spanish Italian Portuguese Swedish Dutch and Danish UNIT KM MI You can display the s...

Page 128: ...8 1 Selecting gears The speed and range can be increased while applying the same force if you select the right gear A gear recommendation is shown on the display to help you select Figure 55 Display w...

Page 129: ...er 2 on the left I and right II shift Select the appropriate gear with the shifter The gear shift switches the gear The shifter returns to its original position Clean the rear derailleur if the gear c...

Page 130: ...he outer guide returns to its original position after the gear change is complete Apply little pressure on the pedals while changing gears Never change more than one gear at a time The interior hub is...

Page 131: ...screen 3 the direction of rotation to switch up a gear 2 and the direction of rotation to switch down a gear 4 Turn the twist grip The gear shift switches the gear The number on the screen display sh...

Page 132: ...r leave those affected unattended Ensure sufficient ventilation Immediately remove clothing items contaminated with hydraulic fluid Serious slip hazard due to hydraulic fluid leakage Keep away from na...

Page 133: ...medical advice immediately Environmental protection measures Never allow hydraulic fluid to flow into the sewage system surface water or groundwater Notify the relevant authorities if fluid penetrate...

Page 134: ...e g while riding downhill for a long time the fluid in the brake system may heat up This may create a vapour bubble This will cause air bubbles or any water contained in the brake system to expand Thi...

Page 135: ...icycle which is placed on its side or turned upside down The brake may not function correctly as a result This can cause a crash which may result in injuries If the bicycle is placed on its side or tu...

Page 136: ...brake until the desired speed is reached 7 9 2 Using the back pedal brake Alternative The best braking effect is achieved if the pedals are in the 3 o clock and 9 o clock position when braking To brid...

Page 137: ...y Remove the battery if necessary Fold the pedal Fold the stem Push in the seat post Fold the frame 7 10 1 1 Folding the pedal Push the pedal against the pedal crank with the foot Figure 59 Pushing th...

Page 138: ...locking lever on the stem upwards and simultaneously pivot it 90 to the right or the left You feel the handlebars click into place Push in the handlebars Close the clamping lever on the stem quick re...

Page 139: ...Close the clamping lever on the stem quick release Figure 62 Stem version II with clamping lever on the stem quick release 1 and unlocking knob 2 7 10 2 2 Pushing in the seat post Open the clamping l...

Page 140: ...ards The frame clamping lever can be opened freely Open the frame clamping lever Pivot in the frame as far as it will go Figure 63 Frame with closed frame clamping lever 1 and open frame locking lever...

Page 141: ...g lever rests on the limit stop The frame locking lever holds the frame clamping lever The frame clamping lever is closed Risk of fire and explosion due to faulty battery If the bicycle is not prepare...

Page 142: ...7 10 3 2 Folding out the pedal Push the pedal against the pedal crank with the foot from the front Figure 65 Pushing the pedal against the pedal crank 1 Use the foot to fold the pedal up or down Figu...

Page 143: ...ery six months Check USB rubber cover position before each ride Check for tyre wear once a week Check for rim wear once a week Check the tyre pressure once a week Check brakes for wear once a week Che...

Page 144: ...very six months Inspection of the drive unit 15 000 km Displaying next inspection date The specialist dealer can set the display so that it shows the inspection date based on the bicycle s mileage or...

Page 145: ...eals with a damp cloth Check the stanchions for dents scratches staining or leaking oil Check the air pressure Lubricate the dust seals and stanchions 8 1 1 2 Cleaning the pedals Clean with a brush an...

Page 146: ...bicycle Such damage may cause you to fall from the bicycle and injure yourself Never apply care products or oil to the brake discs or brake linings or the braking surfaces on the rims After cleaning...

Page 147: ...nside to the outside Clean the rim with a sponge 8 1 2 5 Cleaning the drive elements Spray the cassette the chain wheels and the front derailleur with a degreasing agent Clean coarse dirt with a brush...

Page 148: ...or brush Wipe off the decorative sides with a damp cloth Never use aggressive acid based cleaners rust removers or degreasers when cleaning the chain Do not use chain cleaning devices or chain cleani...

Page 149: ...immerse the drive unit in water Never clean with a high pressure water device water jet or compressed air Never use cleaning agent NOTICE If water enters into the display it will be permanently damage...

Page 150: ...ure due to water penetration The brake seals are unable to withstand high pressures Damaged brakes can fail and cause an accident with injury Never clean the bicycle with a high pressure water device...

Page 151: ...a little acid free lubricant grease between the stem quick release lever and the sliding piece to reduce the quick release lever operating force 8 1 3 3 Servicing the fork Treat the dust seals with fo...

Page 152: ...he chain thoroughly with chain oil after cleaning 8 1 3 7 Servicing the drive elements Service Maintain front and rear derailleur articulated shafts and jockey wheels with Teflon spray EN_034 11572_1...

Page 153: ...tivation There is a risk of injury if the drive system is activated unintentionally Remove the battery before maintenance CAUTION Crash due to braking hard on rim A rim can break and block the wheel i...

Page 154: ...sheathing is compressed the bicycle will need to be removed from service until the cables have been replaced Check all electrical cables and cables to make sure they are fully functional 8 2 4 Gear s...

Page 155: ...tions turning the crank a full revolution The ideal chain or belt tension has been achieved if the chain or the belt can be pushed a maximum of 2 cm in the middle between the pinion and the toothed wh...

Page 156: ...the USB port may trigger a short circuit in the display Regularly check the position of the cover on the USB port and adjust it as necessary The specialist dealer will check the suspension fork functi...

Page 157: ...icycle preferably at the same time as the required servicing work The specialist dealer will inspect the bicycle for any signs of material fatigue during basic cleaning The specialist dealer will chec...

Page 158: ...respond to those which are recommended for a bicycle as per EN 4210 Particular attention is paid to the rim and brake wear The spokes are re tightened in accordance with the findings EN_034 11572_1 0_...

Page 159: ...rts and lubricants must be used for maintenance and repair The constantly updated lists of approved accessories and parts are available to specialist dealers Crash and falling caused by unintentional...

Page 160: ...k release comes loose This will result in a crash and injuries The front wheel quick release lever and the brake disc must be situated on opposite sides Crash caused by incorrectly set clamping force...

Page 161: ...t impression on the palm of your hand when you close the quick release lever Figure 68 Adjusting the quick release clamping force Use a 4 mm hexagon socket spanner to adjust the clamping lever clampin...

Page 162: ...perating instructions for the bicycle pump must be adhered to Unscrew and remove the valve cap Connect the bicycle pump Pump up the tyre slowly and pay attention to the tyre pressure in the process Th...

Page 163: ...rled nut around four turns Carefully apply the bicycle pump so that the valve insert is not bent Pump up the tyre slowly and pay attention to the tyre pressure in the process The tyre pressure has bee...

Page 164: ...red to Unscrew and remove the valve cap Connect the bicycle pump Pump up the tyre slowly and pay attention to the tyre pressure in the process The tyre pressure has been adjusted as per the data Data...

Page 165: ...of the gear shift after each adjustment 8 4 4 1 Cable operated gear shift single cable Alternative For a smooth gear shift adjust the adjusting sleeves on the shifter housing Figure 73 Adjusting sleev...

Page 166: ...underneath the chain stay on the frame The shift cable has play of approximately 1 mm when it is pulled out gently Figure 74 Adjusting sleeves 2 on two alternative versions A and B of a dual cable cab...

Page 167: ...gear shift set the adjusting sleeves on the shifter housing There is noticeable play of around 2 5 mm 1 2 gear when twisting the twist grip Figure 75 Twist grip with adjusting sleeves 1 and play of th...

Page 168: ...the brake linings need to be replaced In order to reduce the free travel and offset the brake lining wear screw the setting bolt in In order to increase the free travel screw the setting bolt out With...

Page 169: ...class for replacement 8 4 7 Setting the headlight The headlight must be set so that its light beam meets the road 10 m in front of the bicycle 8 4 8 Repair by the specialist dealer Special knowledge a...

Page 170: ...rash due to incorrect child seat Neither the pannier rack or the bicycle down tube are suitable for child seats and may break Such an incorrect position may cause a crash with serious injuries for the...

Page 171: ...the choice of right child seat system for the child and the bicycle The specialist dealer must mount the child seat the first time to ensure that it is safely fitted When installing a child seat the s...

Page 172: ...load The long braking distance can cause a crash or an accident and injuries Never exceed the specified trailer load The operating and safety notes for the trailer system must be observed The legal re...

Page 173: ...g mechanism for the rack are suitable for the bicycle and that all components are installed and firmly fastened They will also ensure that shift cables brake cables hydraulic and electrical cables are...

Page 174: ...batteries may self ignite and explode Batteries with external damage must be removed from service immediately Never allow damaged batteries to come into contact with water If a battery is dropped or s...

Page 175: ...ot start up remove the battery Insert the battery Start the drive system If the drive system does not start up remove the battery Clean all the contacts with a soft cloth Insert the battery Start the...

Page 176: ...m message You will find the complete system error list in the appendix Code Remedy 410 418 Check whether buttons are jammed because dirt has got into them for example Clean the buttons if necessary 43...

Page 177: ...contact your specialist dealer 602 Disconnect the charger from the battery Re start the system Plug the charger into the battery If the problem persists contact your specialist dealer 605 Disconnect...

Page 178: ...ith water or allow them to come into contact with water Faulty batteries are hazardous goods Dispose of faulty batteries properly and as quickly as possible Store in a dry place until disposal Never s...

Page 179: ...ion and recycling saves reserves of raw materials and ensures that all the regulations for protection of health and the environment are adhered to when recycling the product and or the battery Never d...

Page 180: ...422 Drive unit connection problem Have ports and connections checked 423 Battery connection problem Have ports and connections checked 424 Communication error with components communicating with one an...

Page 181: ...tart the system If the problem persists contact your specialist dealer 503 Speed sensor error Re start the system If the problem persists contact your specialist dealer 510 Internal sensor error Re st...

Page 182: ...ery Insert the battery again Re start the system If the problem persists contact your specialist dealer 592 Incompatible component Insert a compatible display Re start the system If the problem persis...

Page 183: ...the battery cool down If the problem persists contact your specialist dealer 606 External battery error Check the cabling Re start the system If the problem persists contact your specialist dealer 61...

Page 184: ...update 7xx Gear error Please observe the manufacturer s operating instructions No screen display Internal display error Re start your drive system by switching it on and off Code Cause Remedy Table 3...

Page 185: ...0102 19 Q 0103 19 X 0082 19 Y 0003 19 Y 0004 19 Y 0005 19 Y 0006 19 Y 0007 19 Y 0008 19 Y 0009 year of manufacture 2018 and year of manufacture 2019 comply with all applicable requirements of Machine...

Page 186: ...lbe BIG APPLE FW 55 406 KGuard RW 60 559 RaceGuard Front wheel hub Shimano M756 disc Rear wheel hub NuVinci N360 infinitely adjustable with free wheeling Spokes Black Handlebars Riser aluminium Stem h...

Page 187: ...ano centre lock with quick release Rear wheel hub Shimano centre lock with quick release Spokes Stainless steel reinforced black Handlebars Humpert Ergotec Low Riser Safety Level 6 Stem handlebars sha...

Page 188: ...quick release Rear wheel hub Shimano Alfine 8 gear with free wheeling Spokes Stainless steel reinforced black Handlebars Humpert Ergotec Low Riser Safety Level 6 Stem handlebars shaft Humpert Ergotec...

Page 189: ...release Rear wheel hub Shimano Nexus 8 gear with back pedal brake Spokes Stainless steel reinforced black Handlebars Humpert Ergotec Low Riser Safety Level 6 Stem handlebars shaft Humpert Ergotec Swe...

Page 190: ...ck release Rear wheel hub Shimano Nexus 7 gear with free wheeling Spokes Stainless steel black Handlebars Touring aluminium Stem handlebars shaft Aluminium adjustable without tools Handles Ergo with i...

Page 191: ...release Rear wheel hub Shimano Nexus 7 gear with back pedal brake Spokes Stainless steel black Handlebars Touring aluminium Stem handlebars shaft Aluminium adjustable without tools Handles Ergo with i...

Page 192: ...ront wheel hub Shimano Deore centre lock for 15 mm quick release axle Rear wheel hub Shimano Deore centre lock for 12 mm quick release axle Spokes Stainless steel black Handlebars Men s and trapezoida...

Page 193: ...Guard Front wheel hub Shimano Deore centre lock for 15 mm quick release axle Rear wheel hub Shimano Deore centre lock for 12 mm quick release axle Spokes Stainless steel black Handlebars Men s and tra...

Page 194: ...2 SmartGuard Front wheel hub Shimano Deore centre lock for 15 mm quick release axle Rear wheel hub Rohloff Speedhub 14G Spokes Stainless steel black Handlebars Men s and trapezoidal Trekking Semi Rise...

Page 195: ...Tyre Marathon Plus 47 622 SmartGuard Front wheel hub Shimano Deore centre lock for 15 mm quick release axle Rear wheel hub Enviolo TR disc Spokes Stainless steel black Handlebars Men s and trapezoidal...

Page 196: ...ck release Rear wheel hub Shimano centre lock with quick release Spokes Stainless steel black Handlebars Men s and trapezoidal Trekking Semi Riser DB oversized wave Metro oversized Stem handlebars sha...

Page 197: ...tre lock with quick release Rear wheel hub Shimano centre lock with quick release Spokes Steel black Handlebars Men s and trapezoidal Trekking Semi Riser oversized wave Metro oversized Stem handlebars...

Page 198: ...22 RaceGuard Front wheel hub Shimano centre lock with quick release Rear wheel hub Shimano Alfine 8 gear free wheeling Spokes Stainless steel black Handlebars Men s and trapezoidal Trekking Semi Riser...

Page 199: ...ith quick release Rear wheel hub Shimano Nexus 7 gear with free wheeling Spokes Stainless steel black Handlebars Touring aluminium Stem handlebars shaft Aluminium adjustable Handles Ergo with integrat...

Page 200: ...Rear wheel hub Shimano Nexus 8 gear with free wheeling Spokes Stainless steel black Handlebars Touring aluminium Stem handlebars shaft Aluminium adjustable without tools Handles Ergo with integrated...

Page 201: ...Shimano Nexus 7 gear with back pedal brake Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars shaft Aluminium A head height adjustable with Speedlifter Classic H...

Page 202: ...ease Rear wheel hub Shimano Alfine 8 gear with free wheeling Spokes Stainless steel black Handlebars Trekking Semi Riser DB oversized Stem handlebars shaft Speedlifter Twist 140 mm with A head stem Ha...

Page 203: ...wheel hub Shimano with quick release Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars shaft Speedlifter Twist 140 mm with A head stem Handles Ergo with integra...

Page 204: ...h quick release Rear wheel hub Shimano Nexus 8 gear with free wheeling Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars shaft Speedlifter Twist 140 mm with A h...

Page 205: ...Aluminium for 15 mm quick release axle Rear wheel hub Shimano Nexus 8 gear with free wheeling Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars shaft Speedlifte...

Page 206: ...inium for 15 mm quick release axle Rear wheel hub Shimano Nexus 8 gear with back pedal brake Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars shaft Speedlifter...

Page 207: ...t wheel hub Aluminium for 15 mm quick release axle Rear wheel hub Shimano Alfine 8 gear with free wheeling Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars sha...

Page 208: ...ick release Rear wheel hub Shimano Nexus 8 gear with back pedal brake Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars shaft Speedlifter Twist 140 mm with A he...

Page 209: ...el hub Shimano with quick release Rear wheel hub Shimano Nexus 8 gear with free wheeling Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars shaft A head adjustab...

Page 210: ...ub Shimano with quick release Rear wheel hub Shimano Nexus 8 gear with back pedal brake Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem handlebars shaft A head adjustabl...

Page 211: ...e CITIZEN 42 622 26 47 559 Kguard Front wheel hub Aluminium Rear wheel hub Shimano Nexus 7 gear with free wheeling Spokes Steel galvanised Handlebars Metro aluminium Stem handlebars shaft Aluminium ad...

Page 212: ...HON 47 622 26 47 559 GreenGuard Front wheel hub Aluminium Rear wheel hub Shimano Nexus 8 gear with free wheeling Spokes Steel black Handlebars Tour aluminium oversized Stem handlebars shaft A head adj...

Page 213: ...non puncture Front wheel hub Shimano Alivio with quick release Rear wheel hub Shimano Nexus 8 gear with free wheeling Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem ha...

Page 214: ...puncture Front wheel hub Shimano Alivio with quick release Rear wheel hub Shimano Nexus 8 gear with back pedal brake Spokes Stainless steel RW reinforced Handlebars Metro aluminium oversized Stem han...

Page 215: ...nt wheel hub Shimano with quick release Rear wheel hub Shimano Nexus 8 gear with back pedal brake Spokes Stainless steel RW reinforced Handlebars Tour aluminium oversized Stem handlebars shaft A head...

Page 216: ...TIZEN 42 622 26 47 559 Kguard Front wheel hub Aluminium Rear wheel hub Shimano Nexus 7 gear with back pedal brake Spokes Steel galvanised Handlebars Metro aluminium Stem handlebars shaft Aluminium adj...

Page 217: ...THON 47 622 26 47 559 GreenGuard Rear wheel hub Aluminium Spokes Shimano Nexus 8 gear with back pedal brake Handlebars Steel black Stem handlebars shaft Tour aluminium oversized Handles A head adjusta...

Page 218: ...KGuard Rear wheel hub Shimano with quick release Spokes Shimano Nexus 7 gear with free wheeling Handlebars Stainless steel Stem handlebars shaft Touring aluminium Handles Aluminium rigid 30 angle Sad...

Page 219: ...wheel hub Shimano with quick release Rear wheel hub Shimano Nexus 7 gear with back pedal brake Spokes Stainless steel Handlebars Touring aluminium Stem handlebars shaft Aluminium rigid 30 angle Handl...

Page 220: ...iagram of mechanical drive system 37 Figure 12 Diagram of electric drive system 38 Figure 13 Details of the down tube battery 40 Figure 14 Details of pannier rack battery 41 Figure 15 Integrated batte...

Page 221: ...5 Brake lever grip distance 90 Figure 46 Using the setting screw 2 to adjust the distance from the brake lever to the handlebar grip 1 91 Figure 47 Negative deflection setting wheel on the suspension...

Page 222: ...the pedal 140 Figure 67 Checking the chain and belt tension 154 Figure 68 Adjusting the quick release clamping force 159 Figure 69 Adjusting the quick release clamping force 159 Figure 70 Dunlop valve...

Page 223: ...able 17 Changeable system settings 50 Table 18 System data not changeable 50 Table 19 Overview of the control panel 52 Table 20 Bicycle technical data 53 Table 21 Battery technical data 53 Table 22 Di...

Page 224: ...201 Table 51 Rob Fold 8 parts list 202 Table 52 Rob Fold I F8 parts list 203 Table 53 Rob Fold I R8 parts list 204 Table 54 Rob Fold Pro I F8 parts list 205 Table 55 Rob Fold R8 parts list 206 Table 5...

Page 225: ...of travel 37 Display 43 attaching 119 charging the battery 118 119 120 121 removing 118 Down tube battery removing 104 106 107 Drive system 37 switching off 115 117 switching on 114 116 Driving light...

Page 226: ...height 80 84 Screen display 45 126 170 Seat post 28 clamping 88 90 139 Securing hook 42 Shifter 29 checking 152 setting 155 162 163 166 Spoke 30 Storage 58 Storing see Storage Suspension fork 31 Susp...

Page 227: ...ra e 2 50739 K ln Germany Translation Tanner Translations GmbH Co Markenstra e 7 40227 D sseldorf Germany Operating instructions 034 11572_1 0_29 08 2018 EN_034 11572_1 0_09 18_HERCULES BOSCH_COVER bo...

Page 228: ...H Longericher Stra e 2 50739 K ln Germany Tel 49 4471 18735 0 Fax 49 4471 18735 29 E Mail info hercules bikes de YOUR HERCULES SPECIALIST DEALER EN_034 11572_1 0_09 18_HERCULES BOSCH_COVER book Page 1...

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