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For technical questions, please call 1-888-866-5797.

Item 57348 
        

Safety Warnings Specific  

for Grinding and Abrasive 

Cutting-off Operations

1. 

Use only wheel types that are recommended 
for your power tool and the specific 
guard designed for the selected wheel.

 

Wheels for which the power tool was not designed 

cannot be adequately guarded and are unsafe.

2. 

The guard must be securely attached 
to the power tool and positioned for 
maximum safety, so the least amount of 
wheel is exposed towards the operator.

 

The guard helps to protect operator from broken 

wheel fragments and accidental contact with wheel.

3. 

Wheels must be used only for recommended 
applications.  For example: do not grind with 
the side of cut-off wheel.

 Abrasive cut-off wheels 

are intended for peripheral grinding, side forces 
applied to these wheels may cause them to shatter.

4. 

Always use undamaged wheel flanges 
that are of correct size and shape for your 
selected wheel. 

Proper wheel flanges support 

the wheel thus reducing the possibility of wheel 

breakage. Flanges for cut-off wheels may 
be different from grinding wheel flanges.

5. 

Do not use worn down wheels from larger 
power tools.

 Wheel intended for larger 

power tool is not suitable for the higher 
speed of a smaller tool and may burst.

6. 

Dress appropriately.

  Wear leather leggings and 

fire resistant footwear during use. Do not wear pants 
with cuffs, shirts with open pockets, or any clothing 
that can catch and hold molten metal or sparks.

Safety Warnings Specific for 

Abrasive Cutting-off Operations

1. 

Do not “jam” the cut-off wheel or apply 
excessive pressure.  Do not attempt to make 
an excessive depth of cut.

  Overstressing the 

wheel increases the loading and susceptibility 

to twisting or binding of the wheel in the cut and 

the possibility of kickback or wheel breakage.

2. 

Do not position your body in line with and 
behind the rotating wheel.

  When the wheel, 

at the point of operation, is moving away from 
your body, the possible kickback may propel the 
spinning wheel and the power tool directly at you.

3. 

When wheel is binding or when interrupting a 
cut for any reason, switch off the power tool 
and hold the power tool motionless until the 
wheel comes to a complete stop.  Never attempt 
to remove the cut-off wheel from the cut while 
the wheel is in motion otherwise kickback 
may occur.

  Investigate and take corrective 

action to eliminate the cause of wheel binding.

4. 

Do not restart the cutting operation in 
the workpiece.  Let the wheel reach full 
speed and carefully re-enter the cut.

  

The wheel may bind, walk up or kickback if the 
power tool is restarted in the workpiece.

5. 

Support panels or any oversized 
workpiece to minimize the risk of wheel 
pinching and kickback.

  Large workpieces 

tend to sag under their own weight.  Supports 
must be placed under the workpiece near 

the line of cut and near the edge of the 

workpiece on both sides of the wheel.

6. 

Use extra caution when making a “pocket cut” 
into existing walls or other blind areas.

  

The protruding wheel may cut gas or water pipes, 

electrical wiring or objects that can cause kickback.

Safety Warnings Specific 

for Sanding Operations

Do not use excessively oversized sanding disc 
paper.  Follow manufacturer’s recommendations 
when selecting sanding paper.

  Larger sanding 

paper extending beyond the sanding pad 
presents a laceration hazard and may cause 

snagging, tearing of the disc or kickback.

Safety Warnings Specific for 

Wire Brushing Operations

1. 

Be aware that wire bristles are thrown by 
the brush even during ordinary operation.  
Do not overstress the wires by applying 
excessive load to the brush.

  The wire bristles 

can easily penetrate light clothing and/or skin.

2. 

If the use of a guard is recommended for 
wire brushing, do not allow any interference 
of the wire wheel or brush with the guard.  

Wire wheel or brush may expand in diameter 

due to work load and centrifugal forces.

Summary of Contents for 57348

Page 1: ...User must read and understand Owner s Manual SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Reference 57348 Owner s Manual Safety Instructions 20g Model HE65 ...

Page 2: ...ting a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal Safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operati...

Page 3: ...y 3 Do not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operation 4 The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their RATED SPEED can break and fly apart 5 The outside diameter...

Page 4: ...round power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 24 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must b...

Page 5: ...n line with and behind the rotating wheel When the wheel at the point of operation is moving away from your body the possible kickback may propel the spinning wheel and the power tool directly at you 3 When wheel is binding or when interrupting a cut for any reason switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop Never attempt to remove the cut ...

Page 6: ... is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs 3 Prong Plug and O...

Page 7: ...ords from sharp objects excessive heat and damp or wet areas TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 50 75 100 150 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five vol...

Page 8: ... position and unplug the tool from its electrical outlet before performing any procedure in this section Adjusting the Wheel Guard TO PREVENT SERIOUS INJURY Do not operate this tool without the Wheel Guard properly installed 1 Pull out the Wheel Guard Lock Lever 2 Rotate the Wheel Guard as needed to shield you during the planned work 3 Push the Wheel Guard Lock Lever back into place to secure the ...

Page 9: ...ounting Perform a ring test on the wheel unless wheel is smaller than 4 or is an unusual shape as follows a Suspend wheel using a dowel or finger through the arbor hole Tap Wheel Here 45 45 45 45 45 45 45 45 Hang Wheel from Dowel V V E E R R T T I I C C A A L L C C E E N N T T E E R R b Tap the flat side of the wheel with a light non metallic object such as a screwdriver handle at a point 45 from ...

Page 10: ...dle Wrench tighten onto the Spindle WARNING TO PREVENT SERIOUS INJURY Use only 4 5 grinding wheels with 4 5 guards Use only 5 grinding wheels with 5 guards Use only 6 grinding wheels with 6 guards Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a ...

Page 11: ...wing the tool to operate at full speed If the tool bogs down use lighter pressure To create a smoother surface keep the tool moving over the work surface For abrasive cutting off operations apply the cut off wheel straight into the work material using only the edge of the wheel allowing the tool to operate at full speed If the tool bogs down use lighter pressure WARNING TO PREVENT SERIOUS INJURY D...

Page 12: ...urs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts damaged cord electrical wiring cracked or broken parts any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 Periodically...

Page 13: ... at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 3 Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section Tool does not grind sand or brush effectively 1 Disc accessory may be loose on Spindle 2 Di...

Page 14: ...M6 1 Part Description Qty 27 Small Gear 1 28 Washer 1 29 Ball Bearing 608 LUV 1 30 O Ring 1 31 Middle Cover 1 32 Rotor 1 33 Dust Shield 1 34 Ball Bearing 607 RS 1 35 Bearing Sleeve 607 1 36 Fan Baffle 1 37 Post 2 38 Stator 1 39 Housing 1 42 Screw ST3 x 8 4 43 Brush Holder 2 44 Brush Spring 2 45 Carbon Brush 2 46 Right Housing 1 47 Trigger Assembly 1 48 Screw ST4 2 x 14 7 49 Left Housing 1 50 Cable...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 57348 Assembly Diagram ...

Page 16: ...or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at...

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