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Hercules 21-Q-0023, Translation Of The Original Operating Instructions

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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP SAFE TO CONSULT AT A LATER DATE

Operating instructions for HERCULES BROSE Topology MY21

PASERO COMP I-12, PASERO COMP I-F5, PASERO PRO I-12, PASERO SPORT I-10, PASERO SUV I-10

21-Q-0023, 21-Q-0024, 21-Q-0025, 21-Q-0026, 21-Q-0027, 21-Q-0028, 21-Q-0029, 21-Q-0030, 21-Q-0031, 21-Q-0032, 21-Q-0033, 21-Q-0079, 21-Q-0080

MY21H02 - 12 •  1.0 •  19. October 2020

1

Summary of Contents for 21-Q-0023

Page 1: ...LATER DATE Operating instructions for HERCULES BROSE Topology MY21 PASERO COMP I 12 PASERO COMP I F5 PASERO PRO I 12 PASERO SPORT I 10 PASERO SUV I 10 21 Q 0023 21 Q 0024 21 Q 0025 21 Q 0026 21 Q 0027...

Page 2: ...3 1 2 Suspension 15 3 1 2 1 Rigid fork 15 3 1 2 2 Suspension fork 15 3 1 2 3 Steel suspension fork 17 3 1 2 4 Air suspension fork 17 3 1 3 Brake system 18 3 1 3 1 Disc brake 18 3 1 4 Electric drive s...

Page 3: ...de 53 6 9 Raising the kickstand 54 6 10 Using the pannier rack 54 6 11 Using the saddle 54 6 12 Rechargeable battery 55 6 12 1 Removing the battery 55 6 12 2 Inserting the battery 55 6 12 3 Charging t...

Page 4: ...gear shift single cable 80 8 4 2 Cable operated gear shift dual cable 81 8 4 3 Cable operated twist grip dual cable 81 9 Troubleshooting fault clearance and repair 82 9 1 Troubleshooting and fault cle...

Page 5: ...dex downloads html Copyright HERCULES GmbH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Any in...

Page 6: ...aws standards and directives The operating instructions comply with the essential requirements specified in Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2014 30 EU ISO 20607...

Page 7: ...s to take any action Stylised form Use Italics Glossary term Underlined in blue Link Underlined in grey Cross references Check marks Requirements Triangle Instruction for action 1 Instruction for acti...

Page 8: ...he electric motor output shaft over 30 minutes 5 Maximum permitted total weight The maximum permitted total weight is the weight of the fully assembled pedelec with the rider and baggage 6 Year of man...

Page 9: ...O I 12 central tube City and trekking bicycle 21 Q 0026 PASERO COMP I 12 Diamant City and trekking bicycle 21 Q 0027 PASERO COMP I 12 Trapez City and trekking bicycle 21 Q 0028 PASERO COMP I 12 centra...

Page 10: ...ot objects Never expose the battery to sustained direct sunlight Avoid wide temperature fluctuations Chargers with excessive voltage damage batteries This may result in fire or an explosion Only use b...

Page 11: ...ally Remove the key to the battery lock 2 2 Toxic substances 2 2 1 Brake fluid Brake fluid may leak out after an accident or due to material fatigue Brake fluid can be fatal if swallowed or inhaled Ne...

Page 12: ...tact with skin and eyes After inhalation Take in fresh air Immediately consult a doctor in case of any discomfort After skin contact Wash affected skin with soap and water and rinse well Remove contam...

Page 13: ...attery is damaged or faulty The residual voltage can cause a short circuit The battery may self ignite and explode 1 Keep your distance if the battery becomes deformed or starts to emit smoke 2 If cha...

Page 14: ...wheel 2 Fork 3 Front mudguard 4 Headlight 5 Handlebars 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Pannier rack 11 Rear light and reflector 12 Rear mudguard 13 Kickstand 14 Chain 15 Rear wheel 16 Chain gua...

Page 15: ...ased either on a steel spring or air suspension Unlike a rigid fork a suspension fork has two functions which improve floor contact and comfort suspension and damping The suspension prevents an impact...

Page 16: ...the terrain green line when riding over bumps The suspension motion is predictable and controlled Figure 5 Optimum fork riding performance When optimally adjusted the fork counteracts deflection stay...

Page 17: ...he air suspension fork features an air suspension assembly orange a compression damper assembly blue and in some cases a rebound damper assembly red Figure 9 Example showing RockShox Lyrik Select fork...

Page 18: ...sc 2 Brake calliper with brake linings 3 Handlebars with brake lever 4 Front wheel brake disc 5 Rear wheel brake disc On a pedelec with a disc brake the brake disc is screwed permanently to the wheel...

Page 19: ...stance is therefore only activated when the rider pedals This happens regardless of the selected level of assistance The motor switches off automatically as soon as the rider no longer pedals the temp...

Page 20: ...he on board computer displays the main functions Figure 14 Brose Topology on board computer USB port There is a USB port under the rubber cover beneath the on board computer It is not possible to char...

Page 21: ...ires the appro priate training in particular riding in bends and braking should be practised The strain on the rider in particular the hands and wrists arms shoulders neck and back is accordingly high...

Page 22: ...s stunt riding or acrobatics City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle City and trekking bicy cles are not sports b...

Page 23: ...21 Q 0023 PASERO PRO I 12 135 kg 21 Q 0024 PASERO PRO I 12 135 kg 21 Q 0025 PASERO PRO I 12 135 kg 21 Q 0026 PASERO COMP I 12 135 kg 21 Q 0027 PASERO COMP I 12 135 kg 21 Q 0028 PASERO COMP I 12 135 kg...

Page 24: ...128 Weight 3400 g Nominal voltage 36 V DC Protection class IP56 Max torque 70 Nm Continuous power rating 250 W Assistance up to 25 km h Working temperature 10 50 C Table 10 Technical data for Brose Dr...

Page 25: ...Maximum charging voltage 42 V Weight 3 3 kg Dimensions in mm W H L 130 60 450 Designated charger Item no 28555 Transportation temperature 5 C 25 C Ideal transportation temperature 10 C 15 C Storage te...

Page 26: ...u can select whether the speed is displayed in kilometres or miles in the system settings 3 Clock indicator The clock is displayed in a 24 hour format 5 Riding light indicator The riding light symbol...

Page 27: ...ion indicator The function display shows three different items of information Figure 18 Journey information indicator The displayed journey information can be switched 9 Motor power indicator The moto...

Page 28: ...e There is a table of all system messages in Section 6 2 3 5 3 Battery level indicator rechargeable battery The battery indicator is on the battery Figure 22 Overview of battery level indicator on rec...

Page 29: ...23 Pedelec technical data Area of use City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tarmacked and paved ro...

Page 30: ...ver drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm N...

Page 31: ...b a t b a t b a 49 cm t b a t b a t b a 53 cm t b a t b a t b a 57 cm 21 Q 0028 53 cm t b a t b a t b a 57 cm t b a t b a t b a 61 cm t b a t b a t b a 21 Q 0029 53 cm t b a t b a t b a 57 cm t b a t...

Page 32: ...battery in a dry clean position where it is protected from direct sunlight 4 3 3 Shipping a pedelec When shipping the pedelec we recommend that you have the specialist dealer partially dismantle the p...

Page 33: ...battery to around 30 60 The pedelec needs to be cleaned with a damp cloth and preserved with wax spray Never wax the friction surfaces of the brake Before longer periods without use it is recommendabl...

Page 34: ...battery is supplied separately from the pedelec 5 3 Commissioning Only trained specialist staff may perform initial commissioning since initial commissioning of the pedelec requires special tools and...

Page 35: ...the On Off button battery If none of the LEDs on the battery level indicator light up the battery may be damaged The battery may be fully charged if at least one but not all of the LEDs on the battery...

Page 36: ...ountersunk screws into the frame using a M4 Allen key Use a thread locker Figure 28 Screwing lever to frame 5 4 3 Installing the wheel in the Suntour fork 1 Before installing ensure that the quick rel...

Page 37: ...ed nut slightly clockwise with the quick release lever open 3 Close the lever and check the stem is firmly in position 5 4 4 3 Checking the headset backlash 1 To check the handlebar headset backlash c...

Page 38: ...on the display other than a change in level of assistance Only enter data when the bicycle is stationary WARNING Crash caused by loose clothing Shoe laces scarves and other loose items may become ent...

Page 39: ...oiling before riding Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Never park the pedelec in the sun On hot day...

Page 40: ...es at a constant speed Avoid stopping and starting frequently Level of assistance The higher the selected level of assistance the lower the range Gear shift Use a low gear and a low level of assistanc...

Page 41: ...eck cables and connectors on all the electric drive system components Table 27 List of display screen error messages 40 The measured current exceeds the maximum permitted level 20 A Reduce the load on...

Page 42: ...1 Re start the system 2 Contact your specialist dealer if the problem persists 85 Accelerator handle CAN timeout message detected Check cables and connectors on all the electric drive system component...

Page 43: ...g the saddle tilt The saddle tilt must be adjusted to the seat height the saddle and handlebar position and the saddle shape to ensure an optimum fit The seating position can be optimised in this way...

Page 44: ...c near to a wall so that you can lean on the wall to support yourself or ask another person to hold the pedelec for you 1 Climb onto the bicycle 2 Place the pedals into the vertical position with your...

Page 45: ...4 Adjusting the brake The brake lever grip distance can be adjusted to ensure that it can be reached more easily The pressure point can also be adjusted to the rider s preferences Contact your special...

Page 46: ...nger deflection Decreased sag 10 to 20 A decreased sag reduces sensitivity to bumps thus producing less suspension motion A lower sensitivity to bumps ensures a firmer more efficient ride and is gener...

Page 47: ...e crown and the dust seal This distance is total deflection of the fork 5 Push a temporarily attached cable tie downward against the dust seal 6 Put on your normal cycling clothing including luggage 7...

Page 48: ...fness deflection the terrain and the rider s preferences If the air pressure or spring stiffness increases the extension and rebound speeds also increase Rebound damping may need to be increased to ac...

Page 49: ...til it stops Figure 43 Suntour rebound screw 2 fork 1 2 Turn the Suntour rebound screw slightly in an anti clockwise direction 3 Adjust the rebound in such a way that the fork rebounds quickly but wit...

Page 50: ...ption Article number Protective cover for electrical components 080 41000 ff Panniers system component 080 40946 Rear wheel basket system component 051 20603 Bicycle box system component 080 40947 Par...

Page 51: ...caused by brake failure The braking distance may be longer if the trailer is carrying excessive load The long braking distance can cause a crash or an accident and injuries Never exceed the specified...

Page 52: ...pment A holder for SP Connect mobile case is fitted to the stem Observe the operating instructions for the mobile and the SP Connect mobile case Use on tarmacked roads only Protect mobile from theft T...

Page 53: ...cycle has a hydraulic rim brake check whether the locking levers are fully closed in their final positions Check the front and rear wheel brakes to make sure that they are working properly To do so pu...

Page 54: ...r needs to steer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in public spaces...

Page 55: ...or can be pulled out of the down tube depending on how much space there is between the battery and down tube 5 Remove the key from the lock 6 12 2 Inserting the battery 1 Place the battery into the l...

Page 56: ...er supplied in the scope of delivery The charging process starts automatically The indicator shows the charge level during charging When the drive system is switched on the display screen shows the ch...

Page 57: ...off the drive system The system switches off automatically several minutes after the last command The following options are available to manually switch off the drive system Press the On Off button op...

Page 58: ...ter will switch off after 60 seconds 6 14 2 Switching off the on board computer If the system is not used for 10 minutes the on board computer will switch off automatically Press and hold the On Off b...

Page 59: ...turn when the push assist system is used There is a risk of injury if the pedelec wheels are not in contact with the ground when the push assist system is used e g when carrying the pedelec up stairs...

Page 60: ...on button for a long time 3 seconds to change the setting or return to the main display screen To close the Set screen select the EXIT menu option and press the function button briefly 6 14 7 1 Settin...

Page 61: ...n the Set screen Figure 54 BACKLIGHT indicator You can choose a setting from 1 to 5 2 Press the up button or down button briefly to select the brightness level 3 Press the function button briefly The...

Page 62: ...ging the PIN The PIN prompt is switched on 1 Press the SET PASSWORD menu sub item on the Set screen 1 SET PASSWORD screen Press the SET PASSWORD menu sub item on the Set screen Figure 57 SET PASSWORD...

Page 63: ...6 14 7 7 Resetting the settings Press RESET menu sub item on the Set screen Figure 58 RESET screen Press the up button or down button briefly to select YES Press the function button briefly All setti...

Page 64: ...mano brake used as an example Push the left hand brake lever to apply the front wheel brake Push the right hand brake lever to apply the rear wheel brake Crash caused by brake failure If the brakes ar...

Page 65: ...raction is retained blue line Figure 60 Optimum performance on hilly terrain Compression adjuster set to hard Causes the suspension fork to move higher within the deflection range This makes it easier...

Page 66: ...he compression adjuster is in the threshold position the suspension fork counteracts deflection until a medium impact or downward force occurs When the compression adjuster is in the blocked position...

Page 67: ...it easier to switch gears and reduces wear on the drivetrain 6 17 1 Using the derailleur gears Only applies to pedelecs with this equipment The speed and range can be increased while applying the same...

Page 68: ...sure protection against theft Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Never park the pedelec in the sun O...

Page 69: ...ning the battery once a month Chain mainly tarmacked road every 250 300 km Basic cleaning and preservation of all components at least every six months Clean the charger at least every six months Clean...

Page 70: ...g 7 2 5 Cleaning the rear frame damper Only applies to pedelecs with this equipment Clean rear frame damper with a cloth and soapy water Crash caused by brake failure The braking effect may be unusual...

Page 71: ...baths Risk of fire and explosion due to penetration by water The battery is only protected from simple spray water Penetration by water can cause a short circuit The battery may self ignite and explo...

Page 72: ...vicing the drive elements 1 Spray the cassette the chain wheels and the front derailleur with a degreasing agent 2 Clean coarse dirt with a brush after soaking for a short time 3 Wash down all parts w...

Page 73: ...delecs with this equipment The tyre pressure cannot be measured on the simple Dunlop valve The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump It is r...

Page 74: ...aintenance interval for the brake depends on the weather conditions and how frequent the bicycle is used If the pedelec is used under extreme conditions such as rain dirt or high mileage maintenance m...

Page 75: ...s Contact your specialist dealer if there is any wear or signs of corrosion 7 4 9 Checking the belt and chain tension 1 Check the chain tension in three or four positions turning the crank a full revo...

Page 76: ...ead to an accident with injuries Only specialist dealers may carry out repairs on brakes Only carry out work or changes such as dismantling sanding or painting which are permitted and described in the...

Page 77: ...rear frame damper Service air chamber assembly Every 50 hours Service damper and spring Every 200 hours FOX rear frame damper Complete maintenance full interior and exterior inspection damper overhau...

Page 78: ...Sektor 35 Bluto REBA SID RS 1 Revelation PIKE Lyrik Yari BoXXer Every 50 hours Maintenance of spring and damper unit for Paragon XC 28 XC 30 30 2015 and earlier Recon 2015 and earlier Sektor 2015 and...

Page 79: ...plete maintenance of seat post for Reverb B1 Reverb Stealth B1 Every 400 hours Complete maintenance of seat post for Reverb AXS A1 Reverb Stealth C1 Every 600 hours All other suspension seat posts Mai...

Page 80: ...rews may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the stem s quick release system are...

Page 81: ...out gently Figure 68 Adjusting sleeves 2 on two alternative versions A and B of a dual cable cable operated gear shift on the chain stay 1 8 4 3 Cable operated twist grip dual cable Only applies to p...

Page 82: ...remove the battery 3 Insert the battery 4 Start the drive system 5 If the drive system does not start up remove the battery 6 Clean all the contacts with a soft cloth 7 Insert the battery 8 Start the...

Page 83: ...short The journey distance can be shorter depending on the road conditions the gear level and the entire light usage time 1 Check battery is charged 2 Recharge the battery if it is almost flat The ba...

Page 84: ...The battery does not start charging when the charger is connected The battery may be at the end of its useful life Replace the battery with a new one The battery and charger become hot The temperature...

Page 85: ...r cable connector has not been disconnected If you are not sure contact your specialist dealer A component may be connected which the system is unable to recognise Contact your specialist dealer The g...

Page 86: ...nic gear shift you can feel that pedal assistance becomes weaker when the gear is changed This is because the computer sets the pedal assistance to the optimum level This is not a malfunction A noise...

Page 87: ...n uncontrolled way This impairs traction and control blue line Fork head and handlebars are deflected upwards if the wheel bounces back from the ground The rider s weight may be shifted up and back in...

Page 88: ...rdness of impacts Available deflection traction and control decrease blue line The fork remains in a deflected state causing the headset and handlebars to move to a lower position The rider s weight i...

Page 89: ...s weight may shift forward and the pedelec will possibly lose some momentum Figure 74 Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 75 Suntour compression adjust...

Page 90: ...the wheel no longer touches the ground The headset and handlebars are deflected upwards significantly which can impair control Figure 76 Excessively hard damping in the suspension fork on bumps Solut...

Page 91: ...mponents 9 2 2 Replacing the lighting Only use components of the respective power class for replacement 9 2 3 Adjusting the headlight The headlight must be set so that its light beam shines on the roa...

Page 92: ...d help to protect the environment The pedelec battery motor display screen and charger are recyclable materials You must dispose of and recycle them separately from the domestic waste in compliance wi...

Page 93: ...himano CN M7100 Brake system Hydraulic disc brake Front brake Shimano MT420 Front brake lever Shimano BL MT402 Disc front Shimano SM RT30 180mm Rear brake Shimano MT420 Rear brake lever Shimano BL MT4...

Page 94: ...o Brake system Hydraulic disc brake Front brake Shimano MT410 Front brake lever Shimano BL MT402 Disc front Shimano SM RT30 180mm Rear brake Shimano MT410 Rear brake lever Shimano BL MT402 Disc rear S...

Page 95: ...ic disc brake Front brake Shimano MT410 Front brake lever Shimano BL MT402 Disc front Shimano SM RT30 180mm Rear brake Shimano MT410 Rear brake lever Shimano BL MT402 Disc rear Shimano RT EM300 lockri...

Page 96: ...brake No Brake system Hydraulic disc brake Front brake Shimano MT200 Front brake lever Shimano BL MT201 Disc front Shimano SM RT30 180mm Rear brake Shimano MT200 Rear brake lever Shimano BL MT201 Dis...

Page 97: ...ke system Hydraulic disc brake Front brake Shimano MT420 Front brake lever Shimano BL MT4100 Disc front Shimano SM RT64 203mm Rear brake Shimano MT420 Rear brake lever Shimano BL MT4100 Disc rear Shim...

Page 98: ...t missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for dama...

Page 99: ...ling 10 too fast slow Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in positi...

Page 100: ...e Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K No ring too quiet missing New bell as specified in the parts list Suspension...

Page 101: ...heck O K Loose Retighten screws Shift cables 6 months Check for damage Functional check O K Loose or defective Adjust shift cables new shift cables if necessary Front derailleur 6 months Check for dam...

Page 102: ...adjust gear shift Suspension components fork shock absorber seat post 6 months Functional check O K Suspension too deep or no longer exists Locate defective component and correct Electric drive 6 mont...

Page 103: ...MY21H02 12_1 0_19 10 2020 103 Documents Notes...

Page 104: ...MY21H02 12_1 0_19 10 2020 104 11 4 SuperCore drilling template 19 50 7 50 SuperCore UltraCore 1...

Page 105: ...ycle pedelec Source EN 15194 2017 electrically power assisted cycle equipped with pedals and an auxiliary electric motor which cannot be propelled exclusively by means of the auxiliary electric motor...

Page 106: ...coarse pebble tracks forest trails and other general off road tracks where tree roots and rocks are likely to be encountered Permitted total weight Source EN 15194 2017 weight of the fully assembled p...

Page 107: ...of manufacture Source ZEG the year of manufacture is the year in which the Pedelec was manufactured The production period is always from August to July of the following year Young adult bicycle Sourc...

Page 108: ...City and trekking bicycle Year of manufacture 2020 and year of manufacture 2021 complies with the following applicable EU provisions Machinery Directive 2006 42 EC RoHS Directive 2011 65 EU Electromag...

Page 109: ...Headlight 19 Hub 15 I Initial commissioning 34 J Jockey wheel care 72 Journey information resetting 60 L Level of assistance 27 28 56 selecting 59 M Minimum insertion depth marking 44 Model year 8 Mot...

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