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Henny Penny OFG-391, Operator'S Manual

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OPERATOR’S MANUAL

Henny Penny

Open Fryer-Gas

Model OFG-391

Summary of Contents for OFG-391

Page 1: ...OPERATOR S MANUAL Henny Penny Open Fryer Gas Model OFG 391...

Page 2: ......

Page 3: ...incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 year...

Page 4: ...ombustionchamber The Model OFG 391 open fryer is equipped with a continuous pilot But fryer can not be operated with out electric power Fryer will automatically return to normal operation when power i...

Page 5: ...ad the instructions fully before installing or using the appliance Datos Tecnicos Para Products CE Consumo Calorico Nominal Gas Natural I2H 26 4 kW 90 000 Btu h Neto Gas Natural I2E 26 4 kW 90 000 Btu...

Page 6: ...re Ground 230 VAC 1 Phase 50 60 Hz 5Amp 2 Wire Ground Heating Propane or natural gas 100 000 BTU Hr 105 48 MJ hr ShippingWeight Approximately 670 lbs 304 kg Accessories Shipped Five 1 2 size pan racks...

Page 7: ...ches and Indicators 3 3 3 4 Clock Set 3 6 3 5 Filling orAdding Shortening 3 8 3 6 Product Racking Recommendations 3 9 3 7 Basic Operation 3 10 3 8 Care of Shortening 3 13 3 9 Filtering Instructions 3...

Page 8: ...d have redesigned our products as needed in order to comply To continue compliancewiththesedirectives thisunitmustnotbedisposedas unsorted municipal waste For proper disposal please contact yourneares...

Page 9: ...LERTSYMBOLis used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICEisusedtohighlightespeciallyimportantinformation CAUTION used without the safety alert symbol indica...

Page 10: ...gned prior to his or her departure 1 Cut and remove the metal bands from the carton 2 Removethecartonlidandliftthemaincartonoffthefryer 3 Remove corner packing supports 4 4 Cut the stretch film from a...

Page 11: ...tion of unit rear service cover must be in place 11 Cutwarningtagsfromthelidassembly Thelidmaynow beunlatched 12 Removetheaccessoriesfrominsidethefilterdrainpan Thefittingsforinstallingthegaslinearein...

Page 12: ...Model OFG 391 OptionalRampUnloading 2 3 703...

Page 13: ...Model OFG 391 908 2 4...

Page 14: ...24 cm around the base of the unit is needed for proper air supply to the combustion chamber To avoid a fire install the fryer with minimum clearance from all combustible and noncombustible materials...

Page 15: ...n the right side panel of the cabinet to deter minethepropergassupplyrequirements Theminimumsupplyfor natural gas is 7 inches water column and 10 for propane Do not attempt to use any gas other than t...

Page 16: ...accomplishedby 1 Installingamanualgasshutoffvalveanddisconnect union or 2 Installingaheavyduty min 3 4inch designA G A certifiedconnectorwhichcomplieswithstandardconnec tors for moveable gas appliance...

Page 17: ...Model OFG 391 403 2 8...

Page 18: ...be redone To avoid fire or explosion never use a lighted match or open flame to test for gas leaks Ignited gas could result in severe personal injury and or property damage 2 9 GAS PRESSURE The gas pr...

Page 19: ...ust conform to all local state and national codes To avoid electrical shock do not disconnect the ground earth plug This fryer must be adequately and safely grounded earthed Refer to local electrical...

Page 20: ...WICEADAY FILTER ONLYWHEN SHORTENINGIS BELOW 275 F 135 C BRUSHALLCRACKLINGS FROM FRYPOT SURFACESAND THE COLD ZONE DURINGTHE FILTERINGPROCESS MAKE SURE THE FRYER IS LEVEL BE CERTAIN THE SHORTENINGIS NEV...

Page 21: ...tch Amicroswitchthatprovidesprotectionforthefrypotintheeventan operatorinadvertentlydrainstheshorteningfromthefrypotwhile the main switch is in the COOK position the switch is designed to automaticall...

Page 22: ...theothersidecontrolsthemainburner AirflowSwitch Sensestheflowofaircomingfromtheblower iftheairflowis reduced below a set amount the switch cuts power to the gas controlvalve whichshutsdowntheburners B...

Page 23: ...roduct 3 2 5 Lights when the shortening temperature is 5 F below to 15 F above the cooking temperature signaling the operator that the shortening temperature is at the proper temperature for cooking p...

Page 24: ...product associated with each product Window selection button the menu card strip is located behind the decal 3 2 12 Product Select Are used to select the product for cooking Buttons to use them to st...

Page 25: ...Model OFG 391 403 3 5 14 1 2 3 4 5 6 7 8 9 13 11 12 10 Figure 3 2...

Page 26: ...lashes in the display 5 Press the to change the month 6 Press and CS 2 SET DATE shows in the display withthedateflashing 7 Press to change the date 8 Press and CS 3 SET YEAR shows in the display along...

Page 27: ...aticallyappliesEuropean CE daylightsavingtimeadjustment DSTactivated on the last Sunday in March DST de activated on the last Sunday in October 16 Press and CS 8 BEGIN NEW DAY shows in display alongwi...

Page 28: ...1 Itisrecommendedthatahighqualityfryingshortening be used in the open fryer Some low grade shortenings have a highmoisturecontentandwillcausefoamingandboilingover To avoid severe burns when pouring ho...

Page 29: ...theoilthatthebottomrackgetssufficientheat The top position is to be avoided on small loads because of insufficientoilcoverage Withbiggerloads thetoprackhas good oil coverage because the volume of prod...

Page 30: ...OK position and press the appropriate product button to select the amount of product to be cooked Unit automatically goes into the Melt Cycle When temperature reaches 250 F 121 C the controls goes int...

Page 31: ...result The heat cycles on and off about 10 degrees before the setpointtemperature tohelppreventovershootingthe setpointtemperature proportionalcontrol Once out of the Melt Cycle flashesuntil5 beforese...

Page 32: ...er Lockout occurs within the next Cook Cycle or two When FILTER LOCKOUT then YOU MUST FILTER NOW shows in the display is the only button that functions until the unit is filtered Follow the filtering...

Page 33: ...oking level Add freshshorteningasneeded 4 Do not overload the baskets with product 20 lb 9 0 kg max or place product with extreme moisture content into baskets WITH PROLONGED USE THE FLASHPOINT OF SHO...

Page 34: ...will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in p...

Page 35: ...oseisavailableonyourfryer the followingcleaningproceduremaybeused otherwisecontinue onto step 7 a Attachthefilterrinsehosewithitsquickdisconnectfitting tothemalefitting locatednexttothefiltervalvehand...

Page 36: ...toallowtheremainingshorteninginthehoseto drainintothefrypot 7 Turn COOK PUMP switch to PUMP 8 Whenallshorteninghasbeenpumpedintofrypotturn COOK PUMP switch off 3 10 CHANGINGTHE FILTER Thefilterenvelop...

Page 37: ...cher filter clips and the standpipe are thoroughly dry before assembly of filterenvelopeaswaterwilldissolvethefilterpaper 10 Assemble the top filter screen to the bottom filter screen 11 Slide the scr...

Page 38: ...lace the electrical COOK PUMP switch to COOK position Theburnerwilllightuntilshorteningreachesa preset temperature 5 Press desired product button after temperature is displayed Toshutdownburner 1 Turn...

Page 39: ...efryer aswellasbeforeevery changeofshortening thefrypotshouldbethoroughly cleanedasfollows 1 Turn the COOK PUMPswitch to OFF and unplug unit fromwallreceptacle Moving the fryer or filter drain pan whi...

Page 40: ...e by pressing and holding until CLEAN OUT 1 YES 2 NO shows in display Press to start Clean Out Mode The fryer displays CLEAN OUT MODE and heats up to a preprogrammed temperature 195 F 91 C max then au...

Page 41: ...contact with the new shortening are as dry as possible 16 Replacethecleanfilterscreenassemblyinthefilterdrainpan andinstallunderfryer 17 Refillthefryerwithfreshshortening 3 14 REGULAR MAINTENANCE As i...

Page 42: ...uld result in personal injury 2 Unscrew the wingnut on the lower left back access panel of the fryer and remove the access panel Clean the dilution box with a cloth or brush Make sure the holes in the...

Page 43: ...uld be in locked down position Failure to do so could result in personal injury 2 Remove the back shroud of the unit 3 Removethehosefromtheblowerhousingbyslidingblower tube out of the bracket See phot...

Page 44: ...isplay to continue with Program Mode 5 The Preload Mode allows the operator to drop large pieces first with the lid up before loading the rest of the product The preload cycle always regulates to the...

Page 45: ...alarm sounds After the alarm time is set press and ALARM and TYPE flashesinthedisplay withthealarmtypeontheright sideofthedisplay TIME SHAKE STIR ADD and LID can be set by pressing An alarm sounds an...

Page 46: ...res below this setting Press and release tochangethisvalue Or to use the cooking setpoint temperature as the load compensation reference point press until STEP X and TEMP flashes in the display Now fo...

Page 47: ...the controller to another location preset the controls to factory settings or erase products and all their values 1 Press and hold for one second until PROG shows in the display followed by ENTER COD...

Page 48: ...h the 0 product already selected Press NO or don t press any button for 20 seconds the controller displays X CANCELED X and abandons the copy process In this case no changes are made Erasing On the Se...

Page 49: ...change SP 16 Usage code change SP 17 Change shortening A Cook Cycles SP 18 Change shortening B Hours 1 Press and hold for 5 seconds until L 2 and LEVEL2 followed by SPPROG and ENTER CODE shows in the...

Page 50: ...deofthedisplay When INIT startsflashingon the left side of the display release When DONE showsonthedisplay theinitializationiscomplete and the controls now have factory preset parameters AudioVolume S...

Page 51: ...atch this setting to the type of shortening being used at the time When using new shortening it is recommended to melt the shortening on an outside source before placing shortening in the frypot Unles...

Page 52: ...ntrols can be set to signal the operator when the shortening needs filtering The FilterTracking must be enabled to program the number of cook cycles between filtering procedures See Filter Cycles sect...

Page 53: ...ows in the display and followed by GLOBAL FILTER CYCLES The right side of the display shows a digit 1 to 99 Press to set the desired amount of Cook Cycles between filters In Cook Mode the number of gl...

Page 54: ...8E SKIP IF LESSTHAN shows in the display followed by the number of loads between filters ex LOAD 4 In thisexample ifthesuggestedfiltertimeoccurs before 4 loads have been cooked then the filter operati...

Page 55: ...Follow steps 1 and 2 above b Press until SP 10 and CLEAN OUT MINUTES showsindisplay alongwiththepresetminutes c Press to change the number of minutes up to 99 Clean OutTemperature Sp 11 This allows yo...

Page 56: ...sfied with code press CODE CHANGE showsindisplay f If not satisfied with code press and CANCELLED shows in display then reverts back to SP 15 and CHANGE MGR CODE 1 YES Then the above steps can be repe...

Page 57: ...ator can set a reminder to filter the shortening based on the number of power on hours accumulated The display shows CHANGE OIL SOON when the preset number of hours has been met OFF to 999 hours a Fol...

Page 58: ...lasttimethisdatawasmanuallyreset 5 INPAVHDSFPM PM provides test of fryer inputs 6 OUTP shows the state of heater and pressure 7 OIL TMP temperatureofshortening 8 CPU TMP temperature of PC board 9 ANAL...

Page 59: ...below Load Comp Avg present Stretch Time real secs ck sec 313 F LC 12 1 06 Press to continue to DAILY STATS 3 DAILYSTATS reset each day Press to view the following operation information for any of th...

Page 60: ...1 2 3 unless changed on this step to zero out all the usage RESET USG information ENTER CODE Press to continue to INP A_ CVHDSF_M 5 INP A_CVHDSF_M Press to view the status of components and inputs If...

Page 61: ...utput is off _ is displayed H Heat output P Pressure output pressure fryers only If heat is on H shows in display If heat is off H_ shows in display If controls senses a problem with the heat output H...

Page 62: ...rature The display shows 7 OIL TMP temp Press to continue onto the CPU TMP reading 8 CPU TMP This step shows the present PC board temperature Press to continue onto theANALOG reading 9 ANALOG 1 2 86V...

Page 63: ...not removed from frypot immediately after end of cycle Fryer plugged in Check breaker or fuse at wall Close drain valve Reset high temperature limit see Operating Components Section Follow boil over...

Page 64: ...witch back to ON probe open if display shows E6 have the temperature probe checked E6 B Temperature Turn switch to OFF position then turn switch back to ON probe shorted if display shows E6 have the t...

Page 65: ...o Dfailure Turn switch to OFF position then back to ON if display Analogconverter shows E 47 the control should be re initialized see Pro chip gramming Section if the error code persists replace the c...

Page 66: ...ing the cook cycle casters the wheels on bottom of the fryer that allow the unit to roll casters should be locked when unit is in use and not being moved casters may be adjusted to help level the frye...

Page 67: ...r the fryer into which shortening is drained filter envelope a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the f...

Page 68: ...nother name for a dumping table see dumping table level indicator lines the lines marked on the interior real wall of the frypot that show the proper shortening level also referred to as fill lines li...

Page 69: ...r shortening disposal sift breading the process of removing clumps from breading spark igniters the igniters that create a spark to ignite the pilot lights on gas fryers gas fryers only see ignition m...

Page 70: ...25 f Henny Penny Corp Eaton Ohio 45320 Revised 8 6 10 Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www hennype...

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