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Henny Penny 500, Technical Manual

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Henny Penny 500 Technical Manual Download Page 5

            

 

 

 

 

 

 

Model 

500/561/600

TABLE OF CONTENTS

Section 

Page

Section 1.  TROUBLESHOOTING ............................................................................................... 1-1
 1-1. 

Introduction 

........................................................................................................ 

1-1

 1-2. 

Safety 

.................................................................................................................. 1-1

 1-3. 

Troubleshooting 

.................................................................................................. 

1-2

Section 2.  MAINTENANCE ......................................................................................................... 2-1
 2-1. 

Introduction 

........................................................................................................ 

2-1

 2-2. 

Maintenance 

Hints 

.............................................................................................. 

2-1

 

2-3.  Preventive Maintenance Schedule ...................................................................... 2-2

 

2-4.  Removing the Control Panel ............................................................................... 2-2

 

2-5.  Temperature Regulation (Single Stage) .............................................................. 2-3

 

2-6.  Calibrating the Standard Single Stage Thermostat ............................................. 2-5

 2-7. 

Testing 

the 

Thermostat 

....................................................................................... 

2-5

 

2-8.  Thermostat Replacement (All Models) .............................................................. 2-6

 

2-9.  High Temperature Limit Control (Electric and Gas Models) ............................. 2-9

 

2-10.  Heating Elements (Electric Models) ................................................................... 2-12

 

2-11.  Heating Contactors (Electric Models) ................................................................ 2-15

 

2-12.  Gas Burner Assembly (Gas Models) .................................................................. 2-18

 

2-13.  Thermocouple (Gas Models) .............................................................................. 2-21

 2-14. 

Gas 

Control 

Valve 

............................................................................................... 

2-23

 2-15. 

Electrical 

Components 

........................................................................................ 

2-26

 2-16. 

Timing 

Control 

................................................................................................... 

2-32

 2-17. 

Pressure 

Regulation/Exhaust 

.............................................................................. 

2-34

 2-18. 

Filtering 

System 

.................................................................................................. 

2-53

 2-19. 

Gas 

Conversion 

................................................................................................... 

2-58

 2-20. 

Electrical 

Conversions 

........................................................................................ 

2-60

 2-21. 

Wiring 

Diagrams 

................................................................................................ 

2-61

 

2-22.  Index of Wiring Diagrams .................................................................................. 2-61

Section 3.  PARTS INFORMATION .............................................................................................. 3-1
 3-1. 

Introduction 

........................................................................................................ 

3-1

 3-2. 

Genuine 

Parts 

...................................................................................................... 

3-1

 3-3. 

Model 

Variations 

................................................................................................. 

3-1

 

3-4.  How to Find Parts ............................................................................................... 3-1

 3-5. 

Subassemblies 

..................................................................................................... 

3-2

 

3-6.  How to Order Parts ............................................................................................. 3-2

 3-7. 

Prices 

.................................................................................................................. 3-3

 3-8. 

Delivery 

.............................................................................................................. 

3-3

 3-9. 

Warranty 

............................................................................................................. 

3-3

 

3-10.  Recommended Spare Parts for Distributors ....................................................... 3-3

 

3-11.  Index of Parts List Illustrations .......................................................................... 3-4

1205 

 

                                                                                                                                           i

Summary of Contents for 500

Page 1: ...Henny Penny Pressure Fryers Model 500 Model 561 Model 600 TECHNICAL MANUAL ...

Page 2: ......

Page 3: ...turn to normal operation when power is restored Do not obstruct the flow of combustion and ventilation air Adequate clearance must be left all around appliance for sufficient air to the combustion chamber To avoid a fire keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installa...

Page 4: ...I2H 20 mbar Natural I2E 20 mbar Natural I2E 20 25 mbar Natural I2L 25 mbar Liquid Propane I3P 30 mbar Liquid Propane I3P 37 mbar Liquid Propane I3P 50 mbar Test Point Pressure Natural I2H 8 7 mbar Natural I2E 8 7 mbar Natural I2E 8 7 10 mbar Natural I2L 10 mbar Liquid Propane I3P 25 mbar Injector Size Natural I2H 1 04 mm Natural I2E 1 04 mm Natural I2E 1 04 mm Natural I2L 1 04 mm Liquid Propane I3...

Page 5: ...ements Electric Models 2 12 2 11 Heating Contactors Electric Models 2 15 2 12 Gas Burner Assembly Gas Models 2 18 2 13 Thermocouple Gas Models 2 21 2 14 Gas Control Valve 2 23 2 15 Electrical Components 2 26 2 16 Timing Control 2 32 2 17 Pressure Regulation Exhaust 2 34 2 18 Filtering System 2 53 2 19 Gas Conversion 2 58 2 20 Electrical Conversions 2 60 2 21 Wiring Diagrams 2 61 2 22 Index of Wiri...

Page 6: ...a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or work manship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship ...

Page 7: ...d you in learning the proper procedures Where information is of particu lar importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol ...

Page 8: ...he troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved Refer to the maintenance procedures in Section 2 of this manual to safely and properly make the checkout and repair needed If maintenance procedures are not followed correctly injuries and or property damage could result 1 2 1202 ...

Page 9: ...ect dip solution or shorten product immersion time Breading product too far in advance Bread product closer to actual frying period B Too Light Temperature too low Increase temperature Remove and replace defective thermo stat per Thermostat Replacement section Dip solution too weak for product Correct dip solution Incorrect preheat procedures Allow proper preheat time Stir shortening prior to drop...

Page 10: ...n of the product Product was incorrectly dipped in water before breading Breading not uniform on product Refer to Operator s Manual Agitate product during the dipping procedure Sift breading regularly Separate product during breading Refer to Operator Manual Burned breading particles on product Filter the shortening more frequently Product sticking together Separate product prior to pressure cooki...

Page 11: ...ng Marination mixture too concentrated Reduce the concentration of the marination mixture Incorrect choice of breading Use breading designed for the desired product B Burned taste Burned shortening flavor Replace shortening Shortening needs filtering Filter shortening more frequently Frypot not properly cleaned Drain and clean frypot Breading mixture incorrect for product spice content too low Use...

Page 12: ...ning and follow recommended care and use of shortening refer to Operator s Manual Raw product not fresh Use fresh product General A Meat separation from bone Incorrect meat cut Use correct meat cutting procedures Overcooking Reduce cooking time Raw product contains too much water Allow product to drain after marinating Product not fresh Use fresh product B Bone color not proper Using frozen produc...

Page 13: ...ther Product breaded too long prior to cooking Refer to breading frying instructions Improper separation procedures prior to closing the lid Separate the product refer to Operator s Manual Frypot overloaded with product Reduce the cooking load Improper loading procedure Load product properly into frypot refer to Operator s Manual POWER SECTION Check to see that unit is plugged in Check breaker or ...

Page 14: ...yer or product not moist Place proper quantity of moist product into frypot to generate steam Metal shipping spacer not removed from deadweight Remove shipping spacer per Operator s Manual Lid open or not latched Close and latch lid Solenoid valve leaking or not closing Check or clean solenoid valve per Pressure Regulation Exhaust section Deadweight valve leaking Repair per Pressure Regulation Exh...

Page 15: ... connections loose Tighten all filter line connections Solidified shortening in lines Clear all filter lines of solidified shortening Charcoal filter clogged if applicable Change charcoal filter if applicable Pump switch ON motor does not run Defective switch Check replace switch per Electrical Components section Defective motor Check replace motor per Filtering System section Motor thermal protec...

Page 16: ...t wall receptacle per Electrical Components section Faulty contactor High limit control switch open Press red high limit reset button per High Temperature Limit Control section Faulty thermostat Check thermostat per Thermostat Replacement section Faulty high limit control switch Check high limit control switch per High Temperature Limit Control section Heating of shortening too slow Electric Model...

Page 17: ... will not stay lit Faulty thermocouple Replace thermocouple per Thermocouple section Pilot magnetic plug Replace gas control valve per Gas Control Valve section C Burner will not light pilot lit gas model Drain valve open Close drain valve High limit control switch open Press red high limit reset per High Temperature Limit Control section Faulty high limit control switch With power removed from fr...

Page 18: ... s Manual Shortening overheating gas model Possible faulty thermostat Check thermostat per Thermostat Replacement section replace thermostat if found to be faulty SHORTENING FOAMING DRAINING Foaming or boiling over of shortening gas electric models Water in shortening At end of cook cycle drain shortening and clean frypot add fresh shortening and check procedure for raising lid Condensation line s...

Page 19: ...Components section Buzzer will not buzz Possible faulty buzzer Check buzzer per Timing Control section Timer indicator not returning to zero Replace timer per Timing Control section Timer will not reset Faulty timer Replace timer Timer light out Faulty lamp Replace lamp per Timing Control section LID SECTION Gasket coming out of lid liner Crumbs under gasket Remove gasket and clean per Pressure Re...

Page 20: ...m frypot The next procedure must be performed while holding the lid closed until the lid latch is free from the crossarm Failure to hold down the lid will result in the lid springing back to a full open position Personal injury or damage to the hinge may result 4 Remove Tru Arc ring Drive latch pin out Lid will open 5 Raise lid slowly 6 Reinstall latch 7 Adjust limit stop per Pressure Regulation E...

Page 21: ...e malfunction 2 2 MAINTENANCE HINTS 1 You may use two test instruments to check the electric components A continuity light An ohmmeter 2 When the manual refers to the circuit being closed the continuity light will be illuminated or the ohmmeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the continuity light will not illuminate or the ohmmeter will re...

Page 22: ...ontrol panel The following steps provide the correct procedure Removal 1 Place the main power switch to the OFF position This switch is labeled POWER OFF PUMP To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the two screws from the bottom of the control panel 3 Carefully slide the control panel ...

Page 23: ...ATION SINGLE STAGE The cooking temperature is controlled by the front panel thermostat and monitored by its sensing bulb mounted just inside the frypot Various thermostats are available but all work on the same principle Description 1202 2 3 ...

Page 24: ...t source and turns off the TEMP light When the frypot starts to cool the switch closes the circuit to the heat source This interlock provides protection for the frypot in the event an operator inadvertently drains the shortening with the switch in the power position The heat will automatically shut off when the drain valve is opened Internal Operation Drain Microswitch High Limit Temperature Contr...

Page 25: ...ermostat needs to be less than 5 degrees F If a thermostat is not reading accurately and suspected to be faulty Henny Penny suggests that the thermostat be replaced If you have any questions please do not hesitate to call the Technical Services Department 2 7 TESTING THE THERMOSTAT If the thermostat fails to work properly perform the following checks before replacing the thermostat 1 Remove electr...

Page 26: ... the frypot 3 Remove the thermostat sensing bulb from the bulb holder inside the frypot 4 Place your thumb at the bend in the capillary tube where it comes into the frypot and straighten the bulb The bulb should be extending out into the frypot 5 Remove the two screws which secure the control panel to the frame of the fryer 6 Lift the panel up and off the metal flanges 2 8 THERMOSTAT REPLACEMENT A...

Page 27: ...on the front of the control panel 10 Remove the two screws which secure the thermostat to the back of the panel Remove the thermostat bezel 11 Remove the small inside screw nut which holds the capillary line 12 Remove the large screw nut 13 Label the wire connections to the thermostat for correct identification when the new thermostat is installed 14 Disconnect the wires 15 Remove the defective th...

Page 28: ... 20 Install the thermostat pot fitting into the wall of the frypot and tighten 21 Replace the thermostat sensing bulb into the mounting bracket Do not bend the capillary tube where it connects to the sensing bulb or damage to capillary will result 22 ELECTRIC only slip the bulb holder in place With bulb in place tighten the clamp screw 23 Pull the excess capillary tube from the inside of the frypo...

Page 29: ...g limit the control must manually be reset To locate the high limit reset button open the door to the drain pan Look up under the controls and to the right of the filter handle for a red reset button On the left for single phase units Description Checkout Before replacing a high temperature limit control check to see that its circuit is closed The shortening temperature must be below 380º F to acc...

Page 30: ...g off electrical power The control cannot be reset 2 Drain shortening from the frypot 3 Remove control panel 4 Loosen small inside screw nut on capillary tube 5 Remove capillary bulb from bulb holder inside the frypot 6 Straighten the capillary tube 7 Remove larger outside nut that threads into pot wall 8 Remove the two screws that secure the high limit to the high limit bracket 9 Remove defective...

Page 31: ... and snap the bulb in place in the welded clips on gas units Pull excess capillary line from pot and tighten nut into frypot wall Be sure capillary bulb of high limit is located behind capillary bulb of thermostat Both capillary bulbs and bulb holders should be positioned as not to interfere with basket or when cleaning the frypot wall or damage to capillary tube could result 14 With excess capill...

Page 32: ...ckout 1 Remove electrical power supplied to the fryer To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel and insert it in the slot above the door Refer to paragraph 2 4 3 Perform an ohm check on one heating element at a time with wires disconnected from element If the resistance ...

Page 33: ...heating element 6 Remove the brass nuts 4 and washers 3 which secure the ends of the elements through the frypot wall 7 Remove the heating elements from the frypot as a group by lifting the far end and sliding them up and out toward the rear of the frypot Always install new rubber O rings 2 when installing heating elements 8 Install new heating elements with new rubber O rings 2 mounted on termina...

Page 34: ...e top element and position the bulb between the top and second element midway from side to side and tighten screw which holds the bulb in place 13 Reconnect the wires to the appropriate terminal as labeled when they were removed 14 Replace the front control panel 15 Connect the power cord to the wall receptacle or close wall circuit breaker Heating elements should never be energized without shorte...

Page 35: ... the thermostat Checkout power removed 1 Remove electrical power supplied to the fryer To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel and insert it in the slot above the door Refer to Removing the Control Panel section 3 Perform a check on the contactor as follows Test Points...

Page 36: ... switch in the ON position 1 With power re applied set the thermostat to its maximum temperature 2 On fryers using single phase power check voltage as follows Test Points Results from pin D on The voltage circuit breaker to should read terminal 34 the same at terminal 35 each terminal terminal 36 It should If voltage is not correspond to present check out the voltage put of primary rating stated c...

Page 37: ...te Replacement If either contactor is defective it must be replaced as follows To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove only those wires directly connected to the contactor being replaced Label the wires 2 Remove the two mounting screws on the base plate and remove contactor 3 Install th...

Page 38: ...an TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE BEFORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKERS AT THE CIRCUIT BREAKER BOX OR UNPLUG SERVICE CORD FROM WALL RECEPTA CLE TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE MAIN SUPPLY LINE TO FRYER OR POSSIBLE EXPLO SION COULD RESULT 1 Remove the control panel per para...

Page 39: ...to photo below 5 Loosen the two screws 13 on the heat shield deflector 9 on the firebox and flue assembly and raise the deflector to its highest position 6 Retighten screws 13 to hold the heat shield deflector in the high position 7 Turn the filter valve rod to the OPEN position 8 Remove u bolt from rinse hose bracket Step 4 Step 6 and 7 Step 5 8 and 9 103 2 19 TURN ROD 24 28 U BOLT ...

Page 40: ...ess steel orifice is to be mounted adjacent to the pilot light 10 Make other repairs or replacements as required 11 Install entire gas burner assembly 12 Install u bolt to rinse hose bracket and gas line 13 Turn the filter valve handle to the CLOSED position 14 Loosen the two screws 13 which are holding the heat shield deflector 9 in the high position and lower it to the normal operating position ...

Page 41: ...r s Manual The thermocouple controls the gas control valve It generates voltage in the millivolt This voltage signals the gas control valve to remain open to the pilot and burner When the voltage is not generated the gas control valve will shut off not allowing gas to the pilot and main burner If converting from natural gas to propane gas or from propane gas to natural gas conversion must be done ...

Page 42: ...trol valve 20 2 Remove the nut securing the thermocouple in the pilot holder 3 Install the new thermocouple being careful not to create sharp bends in the tubing When the pilot is lit the flame must surround the top of the thermocouple 4 Turn on the main gas supply and reconnect the electrical power 5 Light the pilot per paragraph 2 10 of the Operator s Manual and test the fryer for proper operati...

Page 43: ...s to propane gas or from propane gas to natural gas conversion must be done by a qualified technician TO AVOID INJURY OR PROPERTY DAMAGE BE FORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKER AT THE CIRCUIT BREAKER BOX OR UNPLUG THE SERVICE CORD AT THE WALL RECEPTACLE TURN OFF THE MAIN GAS SUPPLY LINE TO FRY ER DISCONNECT AND CAP THE SUPP...

Page 44: ...s 7 Install the control panel per paragraph 2 4 Check Procedures 120 volt 50 60 Hz 2350 ohms 208 240 volt 50 60 Hz 880 ohms 24 volt 50 60 Hz 7 ohms Regulator Spring Replacement 1 Remove the screw cap to the regulator 2 Remove the plastic interior screw cap and spring 3 Use the gas control valve manufacturer s instructions from the envelope containing the regulator spring and follow the directions ...

Page 45: ...sting Regulator 1 The pressure regulator is preset at the factory It may require resetting at the time of installation a Turn gas valve knob to OFF position b Attach a manometer to the gas control valve at the pressure tap c Turn gas valve knob to PILOT light and turn to ON d Remove the regulator adjustment screw cap e Rotate the adjustment screw counterclockwise to increase the column indicated o...

Page 46: ...cuit This fan operates only with the Main Power switch in the ON position The fan helps keep the control panel cool by pulling out heat from between the control panel and frypot The replacement of a faulty fan is accomplished using the fol lowing procedure To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle...

Page 47: ...be made with the drain valve in the closed position with the actuator pushed in a Fryers with standard thermostat part number 18412 the continuity check must be made between terminal 52 on the thermostat and terminal 33 on the heat contactor If circuit is open the drain switch is bad and needs to be replaced 2 To replace the drain switch remove the two screws and nuts securing switch and switch co...

Page 48: ...tween drain switch and gas control valve If the circuit is open the drain switch is bad and needs to be replaced 2 If the circuit is open the drain switch is bad and needs to be replaced 3 To replace the drain switch remove the two screws and nuts securing the switch and switch cover 4 Label and disconnect the wires 5 Connect the wires to the new drain switch 6 Position the actuator and attach the...

Page 49: ...d disconnect main circuit breaker or unplug cord at wall receptacle Continuity Check Procedure OFF POSITION Test Points Results 60 to 59 then 60 to 67 open circuit 61 to 58 then 61 to 66 open circuit 62 to 57 then 62 to 65 open circuit 63 to 56 then 63 to 64 open circuit 60 to 61 closed circuit 62 to 63 closed circuit POWER POSITION Test Points Results 60 to 59 closed circuit 61 to 58 closed circu...

Page 50: ...AT PUMP POWER are identical assemblies consisting of a neon light and mounting clip and are replaced as assemblies To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove control panel per Replacing Control Panel section 2 Disconnect indicator light wires from the individual power source 3 Squeeze the ...

Page 51: ... 68 to 69 on fuse assembly The circuit should be closed If not replace the fuse HP EF02 007 Cord and Plug Check Perform a check on the cord and plug as follows Test from each plug prong to the corresponding wire lead on the other end of the cord at junction box The result should be a closed circuit on each line tested Wall Receptacle voltage check electric models Check the voltage across the follo...

Page 52: ...it Switch in ON Position Check from 74 to 75 closed circuit BUZZER COIL Switch in OFF position Check from 14 to 74 120 volt 50 60 Hz 1550 ohms 208 240 volt 50 60 Hz 5880 ohms MICROSWITCH Timer set at 10 Min Check from 70 to 72 closed circuit Check from 70 to 14 open circuit Timer set at 0 Min Check from 70 to 72 open circuit Check from 70 to 14 closed circuit MOTOR Check from 72 to 73 120 volt 50 ...

Page 53: ...2 Disconnect buzzer coil wires from terminal board of timer 3 Install new buzzer and coil to timer 4 Connect coil wires to terminal board of timer 5 Install new or repaired timer on control panel and secure with four screws 6 Attach wires to the timer in accordance with the labels attached 7 Install control panel per Removing Control Panel section 103 2 33 TERMINAL BOARD LIGHT BUZZER COIL TIMER TI...

Page 54: ...n all models is the same with the exception of the coil The gas model fryer uses a 120 volt 60 Hz coil The electric model fryer uses a 208 240 volt 60 Hz coil The 440 480 volt electric model uses a transformer to drop voltage to 220 240 volts To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Coil Check Pr...

Page 55: ...n the coil housing and remove the coil from the housing Then replace nameplate cover and Tru Arc clip If the complete solenoid or seals are being replaced con tinue on to step 4 The wires may be connected in any order 4 Loosen the nut on the 1 2 inch connector and pull piping conduit from the valve case Leave enough slack to remove the coil housing and yoke Replacement Solenoid Valve Assembly Cond...

Page 56: ...dup of shortening breading and food particles proceed with the following steps a Unscrew the solenoid bonnet assembly from the solenoid valve body b Remove the solenoid bonnet assembly and the bonnet gasket c Remove the core disc assembly core spring retainer and the core spring Step 5a Step 5b Step 5c 2 36 1202 ...

Page 57: ...ble if any of the seals need to be replaced If any one seal is defective all seals should be replaced Remove the solenoid body from fryer to replace seals Refer to exploded view of solenoid in figure 3 14 to help identify all parts a Remove back cover b Loosen both conduit and exhaust fittings c Remove nipple from solenoid body d Unthread body from fryer e A new solenoid can now be placed on the f...

Page 58: ...ng 10 guide 9 and seat 8 c Clean the valve body d Wet O ring 12 around seat with water and insert O ring assembly flat side first in valve through IN side of body Use a pencil eraser and press in Teflon seat until it snaps into place Be careful not to mark or nick the seat The smallest nick can cause a pressure leak Replace all O ring seals found in the parts kit and reassemble valve 2 38 103 ...

Page 59: ... safety relief valve opens to release steam pressure from the frypot DO NOT MANUALLY ACTIVATE THE SAFETY RE LIEF VALVE HOT STEAM RELEASES FROM THE VALVE WHEN THE RING IS PULLED KEEP BODY PARTS AWAY FROM SAFETY VALVE EXHAUST OR SEVERE BURNS COULD RESULT 1 Clean the deadweight valve at the end of each day Turn the fryer OFF and release all the pressure Open the lid and then remove the deadweight val...

Page 60: ...ilution rate The valve cannot be disassembled It is factory preset to open at 14 1 2 pounds of pressure If it does not open or close it must be replaced TO AVOID PERSONAL INJURY DO NOT DISASSEM BLE OR MODIFY THIS VALVE TAMPERING WITH THIS VALVE WILL VOID AGENCY APPROVALS AND THE APPLIANCE WARRANTY AND COULD CAUSE SERIOUS INJURIES Pressure Gauge Calibration Steps The pressure gauge can be recalibra...

Page 61: ...the hole in bottom of the box or the bottom of the box can be removed to clean When cleaning the frypot pour a cup of cleaning solution into the large exhaust hose at the top of the exhaust tank see figure at left This helps prevent the box from getting clogged 1 Loosen fitting at the bottom of the box 2 Using Phillips head screwdriver remove 4 screws securing the bottom of the box and pull bottom...

Page 62: ...prise the lid cover assembly Lid Cover Removal The lid cover is easily removable for cleaning or service 1 Close the lid cover and turn the spindle counterclockwise until it stops Description Step 2 Step 3 2 42 1202 Lid Cover Assembly 3 The cover can now be removed from frypot 2 Pull the lid release pin on front of crossbar lift the latch and raise the crossbar ...

Page 63: ...pecial spring installation tool which greatly simplifies this procedure is available from the fac tory Henny Penny part number 21642 1 Pull out on the retaining pin knob on the front of the cross bar to release lid cover Refer to lid cover removal instruc tions 2 Lift the cross bar up and away from the lid 3 Remove tru arc locks and hinge pin if the spring is broken If the spring is not broken use...

Page 64: ...t will go 7 Place the spring loaded in the tool into position so that the u shaped center of the tool is toward the front of fryer and the tool handle is toward the top of the fryer 8 Replace hinge pin and Tru Arc locks Loosen and remove the tool 9 Refer to the lid installation procedure and reinstall the lid Step 6 Step 7 2 44 806 ...

Page 65: ...ood working order and properly installed Refer to il lustrations at left If the latch spring is weak broken or mounted backwards it will provide little force against the latch 1 Replace the crossbar from the lid Refer to previous steps on Lid Cover Removal 2 With the crossbar in the upright position remove one of the two Tru Arc rings from latch pin 3 Tap out pin from latch while grasping latch an...

Page 66: ... and screws Reversing the Lid Gasket The gray rubber gasket surrounding the inside of lid is designed to be reversed Henny Penny recommends that this be done on a quarterly basis Purpose Because of heat expansion and the pressure used for the cooking process the gasket is constantly under extreme stress Reversing the lid gasket on a quarterly basis will help to assure that the fryer will not lose ...

Page 67: ...he lid cover Back these four screws out about 1 2 inch 2 Open lid and using a thin blade screwdriver pry out the gasket at the corners Remove the gasket 3 Clean the gasket and gasket seat with hot water and cleaning detergent Rinse with clean hot water 4 Install the gasket with the good side facing out Tighten the four screws Step 1 Step 2 103 2 47 ...

Page 68: ...far as possible Find the small hole in the inner collar and use a small Allen wrench or Phillips head to help in turning the collar 3 Close lid and turn spindle until lid gasket meets the top of the frypot rim 4 From this position turn spindle at least 3 4 of a turn but not over one full turn 5 After rotating spindle to this point slightly extend the spindle past this position The spindle should t...

Page 69: ...ration The limit stop should be readjusted This time turn the spindle screw one full turn after the initial contact of the lid gasket against top of the frypot rim Spindle Screw Assembly This assembly is used to tighten the lid cover against the frypot flange 1 Loosen the set screw in the limit stop collar and loosen the limit stop 2 Disengage the crossbar from the lid cover as described in the Li...

Page 70: ...eded 6 Remove and inspect the idle nut 7 Thread the spindle out of the acme nut 8 Loosen the Allen set screw in the outer ring of limit stop Thread the inside portion up and down several times to check for ease of operation If thread feels tight or must be forced threads may be damaged Discard and replace with new limit stop assembly Step 5 Step 6 Step 7 Step 8 2 50 1202 ...

Page 71: ...d the acme nut 9 Using a nylon tape type wrench unthread the limit stop collar from the acme nut 10 Gently tap the acme nut from the center crossbar Inspect the acme nut for thread damage If the threads are thin and sharp or worn replace with a new acme nut 11 Use an Allen wrench and ratchet to remove the retainer Step 9 Step 10 Step 11 1202 2 51 Step 11 ...

Page 72: ...The angled side of the pin should be to the right 13 Use a magnet to remove the ball seat Inspect and replace if necessary 14 Install the acme nut and limit stop collar Lubricate the acme nut with special grease our part number 12124 15 Thread the limit stop assembly into the limit stop collar 16 Lubricate the spindle with special grease our part number 12124 every 30 days Step 12 Step 13 Step 13 ...

Page 73: ...the test cook cycle 2 18 FILTERING SYSTEM The filtering system consists of the filter valve motor and filter pump assembly filter screen assembly and tubing SHORTENING WITH TEMPERATURE IN EXCESS OF 200ºF FLOWS THROUGH THIS FILTER RINSE HOSE HEAT CAUSES THE RUBBER HOSE TO AGE AND DETERIORATE SEVERE BURNS WILL RE SULT IF THIS RINSE HOSE ASSEMBLY LEAKS OR RUPTURES THE HOSE AND FITTINGS SHOULD BE CHEC...

Page 74: ...r valve is a 3 8 inch two way stainless steel ball valve If this valve should develop leaks the entire valve must be replaced To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Drain the shortening from the frypot 2 Remove the filter drain pan from the fryer 3 Remove the cotter pin handle and extension r...

Page 75: ...ch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Loosen the four Allen head screws on the end of pump and remove the cover 2 The inside is now exposed leaving a rotor and five teflon rollers Clean the rotor and rollers 3 To reassemble place rotor on drive shaft and place roller into rotor A small amount of grease might be needed to hold the bottom roller into place...

Page 76: ...n screws front plate rotor and rollers from pump Place the pump onto shaft and against the shaft seal Place the two 1 2 inch bolts through the pump and into the motor and tighten Then replace rotor rollers front plate and tighten Allen screws When removing a pump from a motor note the positions of the inlet and outlet parts Installation of the pump on the motor in any other position could cause da...

Page 77: ...le conduit to the 90º conduit connector 8 Refer to Figure 3 6 7 Remove tubing to the pump Refer to Figures 3 17 and 3 18 8 Remove hardware attaching the motor to the motor base bracket and remove motor and pump assembly Filter Pump Motor Protector Manual Reset The filter pump motor is equipped with a manual reset button in the event the motor s thermal protector actuates This reset button is locat...

Page 78: ...e or personal injury could result On natural gas installation the gas pressure regulator on the automatic gas control valve is factory set at 3 5 inch water column On propane gas installations the gas pressure regulator on the automatic gas control valve is factory set at 10 0 inch water column After converting the fryer turn on the gas supply and check for leaks A simple method is to brush all th...

Page 79: ...ce with orifices in gas conversion kit 5 Remove the pilot holder assembly and replace with the one from the kit 6 Remove the gas control valve manufacturer s instructions from the envelope containing the regulator spring and follow the directions for converting the gas control valve Outlet pressure is stated on the enclosed label 7 Attach the pressure sensitive data plate label to the data plate c...

Page 80: ...ollowing procedures describe these conversions Procedures 208 Volts to 220 240 Volts The only change necessary is to remove the 208 volt heating elements and replace them with 220 240 volt heating elements Delay timers must be changed on variable temperature models 220 240 Volts to 208 Volts The only change necessary is to remove the 220 240 volt heating elements and replace them with 208 volt hea...

Page 81: ...Contactors 79421 2 71 9 500 Fryer C1000 2000 208 240V 50 60 Hz 1 Ph 240V Contactors 79422B 2 72 10 500 Fryer C1000 2000 380 415V 50 60 Hz 3 Ph 4W Gnd 240V Contactors 79414 2 73 11 500 Fryer C1000 2000 480V 50 60 Hz 3 Ph 240V Contactors 79415 2 74 12 500F Fryer 208 240V 50 60 Hz 1 Ph 51672 Before April 1 2006 2 75 13 500F Fryer 208 240V 50 60 Hz 1 Ph 69647 April 1 2006 After 2 76 14 500F Fryer 208 ...

Page 82: ...tandard Ignition 63694 SN AN0702112 below 2 108 46 600 Standard Gas Fryer 120 240V 50 60 Hz 1 Ph Electronic Spark Ignition 75555B SN AN0703021 AN0711029 Shaw 2 109 47 600 Standard Gas Fryer 120 240V 50 60 Hz 1 Ph Electronic Spark Ignition 75555E SN AN0703021 above Fenwal 2 110 48 600 Standard Gas Fryer 120V 50 60 Hz 1 Ph Electronic Spark Ignition 67152 SN AN0702112 below SN AN0703021 above use 755...

Page 83: ... above Fenwal 2 130 68 600F Fryer 120V 50 60 Hz 1 Ph 23457 SN AN0702112 below SN AN0703021 above use 75510 2 131 69 600 SC Gas Fryer 120V 60 Hz 1 Ph Dual Thermostat 17353 2 132 70 600SMS Fryer 100 240V 50 60 Hz 1 Ph SMS SSI 75190 2 133 71 600SMS Fryer 230V 50 Hz 1 Ph SMS SSI 75512B SN AN0703021 AN0711029 Shaw 2 134 72 600SMS Fryer 230V 50 Hz 1 Ph SMS SSI 75512C SN AN0711030 above Fenwal 2 135 ABBR...

Page 84: ...Model 500 561 600 2 64 806 Before April 1 2006 ...

Page 85: ...Model 500 561 600 710 2 65 April 1 2006 After ...

Page 86: ...Model 500 561 600 2 66 806 Before April 1 2006 ...

Page 87: ...Model 500 561 600 710 2 67 April 1 2006 After ...

Page 88: ...Model 500 561 600 2 68 806 Before April 1 2006 ...

Page 89: ...Model 500 561 600 806 2 69 April 1 2006 After ...

Page 90: ...Model 500 561 600 2 70 710 Serial Number AN0807051 Above ...

Page 91: ...Model 500 561 600 908 2 71 Serial Number AN0807051 Above ...

Page 92: ...Model 500 561 600 2 72 710 Serial Number AN0807051 Above ...

Page 93: ...Model 500 561 600 908 2 73 Serial Number AN0807051 Above ...

Page 94: ...Model 500 561 600 2 74 908 Serial Number AN0807051 Above ...

Page 95: ...Model 500 561 600 806 2 75 Before April 1 2006 ...

Page 96: ...Model 500 561 600 April 1 2006 After 2 76 806 ...

Page 97: ...Model 500 561 600 806 2 77 Before April 1 2006 ...

Page 98: ...Model 500 561 600 2 78 806 April 1 2006 After ...

Page 99: ...Model 500 561 600 806 2 79 Before April 1 2006 ...

Page 100: ...Model 500 561 600 2 80 806 April 1 2006 After ...

Page 101: ...Model 500 561 600 806 2 81 Before April 1 2006 See 69449 for April 1 2006 After ...

Page 102: ...Model 500 561 600 2 82 806 Before April 1 2006 ...

Page 103: ...Model 500 561 600 806 2 83 April 1 2006 After ...

Page 104: ...Model 500 561 600 2 84 1205 ...

Page 105: ...Model 500 561 600 1205 2 85 ...

Page 106: ...Model 500 561 600 2 86 710 ...

Page 107: ...Model 500 561 600 Before April 1 2006 806 2 87 ...

Page 108: ...Model 500 561 600 2 88 710 April 1 2006 After ...

Page 109: ...Model 500 561 600 Before April 1 2006 806 2 89 ...

Page 110: ...Model 500 561 600 April 1 2006 After 2 90 710 ...

Page 111: ...Model 500 561 600 Before April 1 2006 806 2 91 ...

Page 112: ...Model 500 561 600 April 1 2006 After 2 92 806 ...

Page 113: ...Model 500 561 600 1202 2 93 ...

Page 114: ...Model 500 561 600 2 94 1202 ...

Page 115: ...Model 500 561 600 1202 2 95 ...

Page 116: ...Model 500 561 600 2 96 1202 ...

Page 117: ...Model 500 561 600 1202 2 97 ...

Page 118: ...Model 500 561 600 2 98 1202 ...

Page 119: ...Model 500 561 600 1202 2 99 ...

Page 120: ...Model 500 561 600 2 100 1202 ...

Page 121: ...Model 500 561 600 1202 2 101 ...

Page 122: ...Model 500 561 600 2 102 1202 ...

Page 123: ...Model 500 561 600 1202 2 103 ...

Page 124: ...Model 500 561 600 2 104 1202 ...

Page 125: ...Model 500 561 600 105 2 105 ...

Page 126: ...Model 500 561 600 2 106 1202 ...

Page 127: ...Model 500 561 600 707 2 107 ...

Page 128: ...Model 500 561 600 2 108 707 SN AN0702112 below ...

Page 129: ...Model 500 561 600 707 2 109 SN AN0703021 to AN0711029 Robertshaw Module ...

Page 130: ...Model 500 561 600 SN AN0711030 Above Fenwal Module 2 110 710 ...

Page 131: ...Model 500 561 600 707 2 111 SN AN0702112 below SN AN0703021 above use 75555 ...

Page 132: ...Model 500 561 600 2 112 710 SN AN0702112 below SN AN0703021 above use 75555 ...

Page 133: ...Model 500 561 600 707 2 113 SN AN0702112 below ...

Page 134: ...Model 500 561 600 2 114 707 SN AN0703021 to AN0711029 Robertshaw Module ...

Page 135: ...Model 500 561 600 SN AN0711030 Above Fenwal Module 908 2 115 ...

Page 136: ...Model 500 561 600 2 116 908 Serial Number AN0807053 Above ...

Page 137: ...Model 500 561 600 908 2 117 Serial Number AN0807053 Above ...

Page 138: ...Model 500 561 600 2 118 710 ...

Page 139: ...Model 500 561 600 505 2 119 SN AN0703021 to AN0711029 Robertshaw Module ...

Page 140: ...Model 500 561 600 2 120 710 SN AN0711030 Above Fenwal Module ...

Page 141: ...Model 500 561 600 710 2 121 ...

Page 142: ...Model 500 561 600 2 122 710 ...

Page 143: ...Model 500 561 600 710 2 123 ...

Page 144: ...Model 500 561 600 2 124 710 ...

Page 145: ...Model 500 561 600 707 2 125 SN AN0702112 below ...

Page 146: ...Model 500 561 600 SN AN0703021 to AN0711029 Robershaw Module 2 126 710 ...

Page 147: ...Model 500 561 600 710 2 127 SN AN0711030 Above Fenwal Module ...

Page 148: ...Model 500 561 600 2 128 707 SN AN0702112 below ...

Page 149: ...Model 500 561 600 707 2 129 SN AN0703021 to AN0711029 Robershaw Module ...

Page 150: ...Model 500 561 600 2 130 908 SN AN0711030 Above Fenwal Module ...

Page 151: ...Model 500 561 600 707 2 131 SN AN0702112 below SN AN0703021 above use 75510 ...

Page 152: ...Model 500 561 600 2 132 1202 ...

Page 153: ...Model 500 561 600 710 2 133 ...

Page 154: ...Model 500 561 600 SN AN0703021 to AN0711029 Robertshaw Module 2 134 908 ...

Page 155: ...Model 500 561 600 SN AN0711030 Above Fenwal Module 908 2 135 ...

Page 156: ...Model 500 561 600 ...

Page 157: ...substitute design may result in fryer damage or personal injury This section covers model variations due to options different applications gas or electric and to cover the latest design improvements When you order replacement parts be sure to check for model variations as stated in the figure title and in the DESCRIPTION column of the parts list To find the items you want to order proceed as follo...

Page 158: ...hese subassemblies by indenting the description of the parts included within the subassembly For example TIMER Automatic Reset SWITCH Timer LIGHT Timer Indicator COIL Timer Buzzer The items can be ordered separately switch light or coil or order the timer and all three parts are included Once you have found the parts to be ordered write down the following information 1 From the parts list SAMPLE F...

Page 159: ...ibutor from Henny Penny Corporation Normally these are sent to your distributor within 3 working days All replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If damage occurs during shipping notify the sender and the carrier at once so that a claim is properly filed Refer to warranty in the front of this manual for other rights and limit...

Page 160: ... 13 3 31 DIRECT CONNECT ASSEMBLY MODEL 500 3 20 3 48 DIRECT CONNECT ASSEMBLY MODEL 600 3 21 3 49 DRAIN VALVE ASSEMBLY Electric Model 3 15 3 35 DRAIN VALVE ASSEMBLY Gas Model 3 16 3 38 ELECTRIC CONDUIT ASSEMBLY 3 6 3 15 ELECTRONIC IGNITION ASSEMBLY 3 29 3 64 EXHAUST STACK ASSEMBLY 3 12 3 27 FAN and HIGH TEMPERATURE LIMIT CONTROL Gas Model 3 28 3 62 FAST CONTROL PANEL 3 3 3 8 FILTER DRAIN PAN and FI...

Page 161: ... 31 3 68 HEATING ELEMENT and HIGH LIMIT ASSEMBLY Electric Model 3 27 3 60 LID ASSEMBLY 3 8 3 21 LOWER FILTER PLUMBING COMPONENTS Gas or Electric Model 3 17 3 40 SOLENOID VALVE ASSEMBLY Gas or Electric Model 3 14 3 33 STANDARD CONTROL PANEL 3 4 3 10 SUPERSORB FILTER ASSEMBLY Before 3 1 02 3 23 3 53 SUPERSORB FILTER ASSEMBLY 3 1 02 After 3 24 3 55 UPPER FILTER PLUMBING COMPONENTS 3 18 3 43 3 TIER WI...

Page 162: ...KIT C1000 240V 600SSI TO C8000 1 1 14993 KIT PROBE 6 INCH GAS 1 1 14992 KIT PROBE 3 INCH ELEC 1 2 NS02 005 NUT HEX KEPS 6 32 C 11 3 60536 ASSY TRANSFORMER 24V 230V 1 3 60207 ASSY TRANSFORMER 24V 120V 1 4 14954 ASSY CONTROL C1000 1 4 14955 ASSY CONTROL C1000 CANADA 1 5 ME70 005 SPEAKER 16 OHM 2 INCH 1 6 78269 COVER PCB 1 7 80275 DECAL C1000 CONTROL GM 1 8 29898 SWITCH POWER 1 9 53669 GUARD POWER SW...

Page 163: ... 11 3 60536 ASSY TRANSFORMER 24V 230V 1 3 60207 ASSY TRANSFORMER 24V 120V 1 4 14958 CONTROL 500 600 C2000 WENDY S FRYER 1 4 14959 CONTROL 500 600 C2000 WENDY S CANADA 1 5 ME70 005 SPEAKER 16 OHM 2 INCH 1 6 78269 COVER PCB 1 7 72123 DECAL C2000 WENDY S 1 7 78962 DECAL C2000 WENDY S FRENCH 1 8 29898 SWITCH POWER 1 9 53669 GUARD POWER SWITCH 1 10 75820 MENU CARD WENDY S C2000 1 1 6 710 3 7 Recommende...

Page 164: ...Model 500 561 600 3 8 405 Figure 3 3 FAST Control Panel ...

Page 165: ...0 KB020JJ below 1 2 61722 DECAL FAST CONTROL 500 600 KB021JJ above 1 KA021JJ above 3 54085 LIGHT CE INDICATOR GREEN 3 3 16624 LIGHT INDICATOR RED 3 4 16640 SWITCH MAIN ASSY 4 PDT KB020JJ below 1 4 29898 SWITCH POWER KB021JJ above 1 KA021JJ above 5 48369 SWITCH COVER CE 1 6 18450 GUARD SWITCH FRYER 1 7 NS03 018 NUT 3 4 32 JAM 2 8 NS02 005 NUT HEX KEPS 6 32 C 10 9 EF02 002 BUSHING 33 64 P 1 10 30614...

Page 166: ...Model 500 561 600 Figure 3 4 Standard Control Panel 3 10 1205 ...

Page 167: ... 8 DECAL Control See chart on next page 1 9 16640 SWITCH Main 1 10 NS03 018 NUT Main Switch 2 11 16745 PLATE Thermostat 1 12 PANEL Stud Assy Control See chart on next page 1 13 SC04 003 SCREW Control Panel 2 14a 18382 THERMOSTAT only RS KX 365F Max CE 500 600 1 14b 14293 KIT Thermostat Control 600 Includes items 15 16 17 1 14c 14648 KIT Thermostat Control 500 561 Includes items 15 16 17 18 1 15 16...

Page 168: ...Control Decal Wendy s 61570 Control Decal Pollo Campero 61572 Control Panel Stud Assy 63230 KB030JJ to HB016JB Control Decal 61709 Control Panel Stud Assy 63230 KA021JJ to GA085JB Control Decal 61555 Control Decal Wendy s 61571 Control Decal Pollo Campero 61580 Control Panel Stud Assy 63230 Control Decal Pollo Campero CE 61754 HB014JB Above Control Decal 61554 Control Decal Wendy s 61570 Control D...

Page 169: ...Model 500 561 600 Figure 3 5 Automatic Reset Timer Assembly 803 3 13 ...

Page 170: ... V 1 1 18302 BUZZER COIL ASSY 208 240 V 1 2 16673 TIMER MOTOR 120 V 1 2 18303 TIMER MOTOR 208 240 V 1 3 16671 TIMER MICROSWITCH 1 4 18771 MICROSWITCH MOUNTING PLATE 1 5 18772 MICROSWITCH ACTUATOR ARM 1 6 22195 ON OFF SWITCH includes nut 1 7 16624 INDICATOR LIGHT 1 9 16371 KNOB POINTER ASSY 1 10 16657 BEZEL 1 Recommeded Parts 3 14 1205 ...

Page 171: ...Model 500 561 600 International Only Figure 3 6 Electric Conduit Assembly 803 3 15 Electric Models Only ...

Page 172: ...ction 1 15 54965 BOX Junction w cover Splash Proof CE and Australia 1 16 18103 CONNECTOR Power Cord 1 17 53656 CORD Power With Grounded Plug Gas Models only 1 17 34823 CORD Power CE and Australia Gas Models only 1 18 18644 CONDUIT CONNECTOR 1 19 16817 SLEEVE Teflon 2 20 16809 NUT Fitting 2 21 44814 CONDUIT Flexible 1 22 19617 NUT Lock 3 4 inch 2 23 19708 COVER Junction Box 1 23 44485 COVER Junctn ...

Page 173: ...Model 500 561 600 Figure 3 7 Frame and Cabinet Assembly 1205 3 17 ...

Page 174: ...NET 1 9 03007 CASTER Assembly 1 10 17630 CASTER Less Brake 2 11 17629 CASTER w Brake 2 12 17639 DOOR ASSY Complete KB020JJ below elec 1 KA020JJ below gas 12 58849 DOOR ASSY Complete KB021JJ above elec 1 KA021JJ above gas 13 17620 HINGE Bottom Door 1 14 17618 HINGE Top Door 1 15 SC01 072 SCREW Door Hinge 8 16 41836 HANDLE Door 1 17 PANEL Frt SS See chart on next page 1 18 SC04 003 SCREW Back Shroud...

Page 175: ...6 Shroud Assy 18740 Frame Assy short N A Frame Assy long N A Right Side Panel 17606 Left Side Panel 17604 KB021JJ to HB013JB Back Shroud Cover 64255 Shroud Assy 67900 Front Panel 56974 Frame Assy long 64018 Frame Assy short 64017 Right Side Panel 56972 Left Side Panel 56973 KB030JJ to HB016JB Back Shroud Cover 64255 Shroud Assy 67900 Front Panel 56974 Frame Assy long 64018 Frame Assy short 64017 R...

Page 176: ...ame Assy long 26854 Right Side Panel 56972 Left Side Panel 56973 HB017JB Above Back Shroud Cover 24534 Shroud Assy 67900 Front Panel 83195 Frame Assy short 23679 Frame Assy long 26854 Right Side Panel 56972 Left Side Panel 56973 GA086JB Above Back Shroud Cover 24534 Shroud Assy 67900 Front Panel 83195 Frame Assy short 23679 Frame Assy long 26854 Right Side Panel 56972 Left Side Panel 56973 ...

Page 177: ...EMBLY 1 16170 LID ASSEMBLY 1 2 16169 COVER ASSEMBLY 1 3 16155 COVER Lid 1 4 SC01 083 SCREW Lid Cover 4 5 16133 HOOK Cover Retaining 2 6 SC06 027 SCREW Retaining Hook 4 7 16166 RETAINER 1 8 SC06 010 SCREW Retaining Hook Allen Head 1 9 16165 SPRING Return 1 10 16164 PIN Locking 1 11 16163 BALL Seat 1 1205 3 21 ...

Page 178: ... NUT Acme 1 28 16162 PIN Acme Nut 2 29 16112 HINGE Lid Assembly 1 30 40235 HINGE Lid 1 30 44339 HINGE Lid CE 1 31 SC01 081 SCREW Lid Hinge 4 32 LW01 010 WASHER Lock Lid Hinge 4 33 16110 PIN Lid Hinge 1 34 75293 HINGE Lid Spring 1 35 16111 RING Retainer Tru Arc Hinge 2 36 16154 BAR Center Cross 1 36 26884 BAR Center Cross CE 1 37 36099 DECAL DANGER 1 38 16136 SPRING Retaining Pin 1 39 16135 COVER R...

Page 179: ...Model 500 561 600 Figure 3 9 Fry Basket Gas or Electric Model 504 3 23 3 5 4 6 ...

Page 180: ... 561 1 3 24438 ASSY Weld Crumb Basket Handle 1 4 03357 ASSY Weld Crumb Pan Tube PFE 500 w Handle 1 4 03363 ASSY Weld Crumb Pan Tube PFE 561 w Handle 1 5 03397 ASSY Weld Crumb Pan Tube PFG 600 w Handle 1 6 64071 HANDLE Locking Assembly 1 7 19535 1 2 SIZE BASKET Support Model 500 600 1 7 73037 1 2 SIZE Basket Support Model 500 1 8 19509 1 2 SIZE Basket Model 500 600 2 8 73025 1 2 SIZE Basket Model 5...

Page 181: ...e Basket Gas Model FIGURE ITEM NO PART NUMBER DESCRIPTION QTY 3 10 64058 STAINLESS STEEL BASKET 1 1 64059 FRAME 1st Shelf Assembly 1 2 64060 SHELF 2nd 1 2 64061 SHELF 3rd 1 4 64062 COVER 1 5 19536 ROD Pivot 1 6 PN01 001 PIN Cotter 1 707 3 25 ...

Page 182: ...UMBER DESCRIPTION QTY 3 11 63039 STAINLESS STEEL BASKET 1 1 63041 FRAME 1st Shelf Assembly 1 2 63043 SHELF 2nd 1 3 63044 SHELF 3rd 1 4 63045 SHELF 4th 1 5 63047 COVER 1 6 19536 ROD Pivot 1 7 PN01 001 PIN Cotter 1 8 24900 BASKET TIER 3 375 Hook Height Malaysia 1 not shown 3 26 707 ...

Page 183: ...Model 500 561 600 Figure 3 12 Exhaust Stack Assembly 806 3 27 ...

Page 184: ...B x 1 2 PH PHD S 4 7 FP01 122 REDUCER 3 8 to 1 2 BI 1 8 TUBE Condensation Assembly See chart on next page 1 9 63992 BRACKET Condensation Hose 1 10 64013 CONDENSATE BOX Top See chart on next page 1 11 TUBE Deadweight See chart on next page 1 12 HOSE Deadweight to Steam Box See chart on next page 1 13 16807 CONNECTOR Male 3 14 65724 ASSY Condensate Box See chart on next page 1 15 65725 WELD ASSY Ste...

Page 185: ...1 Dead Weight Tube SS 59221 12 Flex Hose To Cond Box 63195 14 Condensate Box 58852 8 KA021JJ to BA026JA Condensation Line Assy 14320 10 Condensate Box Top 64013 11 Dead Weight Tube SS 59221 12 Flex Hose To Cond Box 63195 14 Condensate Box 58852 8 BB017JA to EB015JB Condensation Line Assy 64016 10 Condensate Box Top 64013 11 Dead Weight Tube SS 59221 12 Flex Hose To Cond Box 63195 14 Condensate Box...

Page 186: ... 52124 5 Condensate Box Bottom use 65724 14 Condensate Box use 65724 8 EA015JB to GA085JB Condensation Line Assy 24998 10 Condensate Box Top use 65724 11 Dead Weight Tube SS 65621 12 Flex Hose To Cond Box 52124 5 Condensate Box Bottom use 65724 14 Condensate Box use 65724 8 HB014JB Above Condensation Line Assy 69009 11 Dead Weight Tube SS 65621 12 Flex Hose To Cond Box 52124 14 Condensate Box 6572...

Page 187: ...Model 500 561 600 Figure 3 13 Deadweight Valve Assembly 710 3 31 NOTE Turn safety relief valve towards rear of fryer ...

Page 188: ...x 1 2 90 Degree Street L 1 5 59742 VALVE ASSEMBLY Relief 1 6 16918 DEADWEIGHT ORIFICE 1 6 27910 DEADWEIGHT ORIFICE 3 lb use w 28922 1 7 81343 DEADWEIGHT 11 lb 1 7 28922 DEADWEIGHT 3 lb use w 27910 1 7 32729 DEADWEIGHT 7 lb 1 8 16902 RING Cap 1 9 56307 CAP Deadweight Valve 1 10 16910 GAUGE Pressure 1 11 16914 GLASS Pressure Gauge 1 12 16909 ELBOW 1 13 56636 NIPPLE 1 14 65449 DEADWEIGHT 3 lb 1 Recom...

Page 189: ...Model 500 561 600 Figure 3 14 Solenoid Valve Assembly Gas or Electric Model 905 3 33 ...

Page 190: ... Retaining 1 4 17109 RETAINER Spring 1 5 17110 SPRING Core 1 6 17111 CORE Disc Assembly 1 7 17112 GASKET Bonnet 1 8 17114 SEAT Teflon 1 9 17115 GUIDE Disc Spring 1 10 17116 SPRING Disc 1 11 17117 RING Spring Retainer 1 12 17122 SEAT O Ring Seal 1 13 17102 PLATE Solenoid Name 1 14 17103 COVER Coil Housing 1 15 17104 WASHER Coil 2 16 17105 YOKE Coil 1 17 17106 COIL 120 Volt 60 Cycle 1 17 18706 COIL ...

Page 191: ...Model 500 561 600 Figure 3 15 Drain Valve Assembly Electric Model 908 3 35 ...

Page 192: ...alve Handle 1 11 BRACKET Filter Drain Rod See chart on next page 1 12 SC03 005 SCREW Drain Valve Bracket 2 13 18227 MICROSWITCH 1 14 SC01 058 SCREW Microswitch 2 15 NS02 005 NUT Microswitch 2 16 18528 COVER Microswitch 1 16 COVER Microswitch 561 See chart on next page 1 17 EF02 004 BUSHING Snap 1 18 17255 PIN Cotter 2 19 59964 INSULATION Front Panel 561 500 elements 1 20 59956 INSULATION Right Sid...

Page 193: ... 63193 Drain Extension 18817 Pot Countertop 65025 Pot Countertop Pollo Campero 65027 KB030JJ to HB016JB Bracket Drain Rod 59958 Pot Countertop 65198 Front Panel 56974 Drain Switch Cover 59954 HB014JB Above Bracket Drain Rod 23917 Drain Extension Deflector 24633 Pot Countertop 65025 Pot Countertop Pollo Campero 65027 Frame Assy short 23679 Frame Assy long 26854 HB017JB Above Bracket Drain Rod 23756...

Page 194: ...Model 500 561 600 Figure 3 16 Drain Valve Assembly Gas Model 3 38 803 ...

Page 195: ...1 7 SC03 005 SCREW Drain Bracket 2 8 17254 ROD Drain Valve Normally Closed 1 8 67661 ROD Drain Valve Normally Open 1 9 16293 COVER Valve Handle 1 10 18644 CONNECTOR 90 Flexible Conduit 1 Includes Nut 11 18105 INSULATOR 2 12 17214 CONDUIT Flexible 1 13 18111 CONNECTOR Flexible Conduit 1 Includes Nut 14 18819 EXTENSION NIPPLE SN KA020JJ and below 1 14 18817 EXTENSION NIPPLE SN KA021JJ to GA085JB 1 1...

Page 196: ...Model 500 561 600 Figure 3 17 Lower Filter Plumbing Components Gas or Electric Model 3 40 504 ...

Page 197: ... Fitting 1 7 PUMP RETURN TUBE See chart next page 1 8 17432 use 69289 FITTING Union Handle 1 9 17431 use 69289 FITTING Male Union 1 10 17430 use 69289 FITTING Female Union Also included with item 11 1 11 STANDPIPE ASSY Filter Screen See chart next page 1 12 65208 NUT Filter Screen 1 13 TUBING See chart next page 1 14 NS02 002 NUT Motor 4 15 SHIELD Motor Splash CE See chart next page 1 16 14064 KIT...

Page 198: ...4331 use if pan has cover Motor Splash Shield CE 55281 KB021JJ to Standpipe Assy 14732 HB013JB Standpipe Tube 70061 Pump Return Tube 58877 Motor Splash Shield CE 59731 KB030JJ to Standpipe Assy 14732 HB016JB Standpipe Tube 70061 Pump Return Tube 58877 KA021JJ to Standpipe Assy 14732 GA085JB Standpipe Tube 70061 Pump Return Tube 58877 Motor Splash Shield CE 59731 HB014JB Standpipe Assy 14659 Above ...

Page 199: ...Model 500 561 600 Figure 3 18 Upper Filter Plumbing Components 904 3 43 ...

Page 200: ...Rinse Optional models 600 1 11 FP02 007 NIPPLE Pipe 1 12 17319 ELBOW Pipe 1 13 NIPPLE Rinse Hose Pipe See chart next page 1 14 17334 FITTING Rinse Hose Disconnect Male 1 15 03003 HOSE Filter Rinse 1 16 17333 FITTING Rinse Hose Disconnect Female 1 17 BRACKET Rinse Hose See chart next page 1 18 SC03 005 SCREW Rinse Hose Bracket 2 19 16293 COVER Valve Rod 1 20 17311 ROD Filter Valve Extension model 6...

Page 201: ...to Valve Tube 63134 Rinse Hose Pipe Nipple 17320 Filter Valve Rinse Hose Brkt 63193 KB030JJ to HB016JB Pump to Valve Tube 63134 Rinse Hose Pipe Nipple 17320 Filter Valve Rinse Hose Brkt 59958 KA021JJ to GA085JB Pump to Valve Tube 63246 Rinse Hose Pipe Nipple 17320 Filter Valve Rinse Hose Brkt 17224 HB014JB Above Pump to Valve Tube 27405 Rinse Hose Pipe Nipple 24982 Filter Valve Rinse Hose Brkt 239...

Page 202: ...Model 500 561 600 Figure 3 19 Filter Motor and Pump 3 46 803 ...

Page 203: ... PUMP 1 67583 MOTOR 1 2 HP 50 60 Hz 1 2 17476 SEAL KIT 1 3 17437 PUMP ASSEMBLY 1 4 SC01 132 SCREW Pump Cover 1 5 17451 COVER Pump 1 6 17447 ROTOR Pump 1 7 17446 ROLLER Pump 5 8 17453 O RING 1 9 17454 BODY Pump 1 10 17456 SHIELD Pump 2 11 SC01 026 SCREW Pump Shield 1 Recommended Parts 1205 3 47 ...

Page 204: ... PH PHD 2 7 32504 ASSY Shortening Mgt Brkt 1 8 21611 DISCONNECT Male 1 9 FP01 114 ELBOW Street 3 8 NPT BI 2 10 FP02 055 NIPPLE 3 8 x 18 LG BI 1 11 21874 SPRING Shortening Mgt 1 12 32723 ROD Direct Connect 500 1 13 29769 GRIP Fryer Handle 1 14 32526 BRACKET Drain Rod 500 1 15 14369 KIT Direct Connect SN KB020JJ below 1 15 14365 KIT Direct Connect SN KB021JJ to HB013JB 1 15 14425 KIT Direct Connect ...

Page 205: ...17319 ELBOW Pipe 1 6 17255 PIN Cotter 1 7 24641 ASSY Shortening Mgt Brkt 1 8 SC03 005 SCREW SD 8 x 1 2 PH PHD 2 9 21611 DISCONNECT Male 1 10 21874 SPRING Shortening Mgt 1 11 32722 ROD Direct Connect 600 1 12 29769 GRIP Fryer Handle 1 13 32557 BRACKET Drain Rod 600 1 14 32648 ASSY Direct Connect Tube 600 1 15 14370 KIT Direct Connect SN KA020JJ below 1 15 14366 KIT Direct Connect SN KA021JJ to GA08...

Page 206: ...Model 500 561 600 Figure 3 22 Filter Drain Pan and Filter Screen Assembly 3 50 905 ...

Page 207: ...ilter Envelope 30 per carton 1 6 24263 CARBON Filter Envelope 30 per carton 1 7 PAN Filter Drain Assembly See chart on next page 1 7 23499 PAN Filter Drain Assy CFA SN JB095JA to HB013JB 1 8 COVER Filter Drain Pan See chart on next page 1 8 32627 COVER Filter Drain Pan Malyasia 1 8 69294 COVER Storage PFE 500 1 8 69296 COVER Storage PFG 600 1 8 KIT Cover Drain Extension See chart on next page 1 9 ...

Page 208: ... Dolly 03389 Cover Drain Ext Kit 14414 KB030JJ to BB055JA Pan Cover 64025 Pan 63203 Pan Dolly 03390 Cover Drain Ext Kit 14414 KA021JJ to BA026JA Pan Cover 64023 Pan 58848 Pan Dolly 03389 BB017JA to HB013JB Pan Cover 64021 Pan 64014 Pan Dolly 03391 Cover Drain Ext Kit 14415 BB056JA to HB016JB Pan Cover 64022 Pan 64015 Pan Dolly 03392 Cover Drain Ext Kit 14415 BA027JA to GA085JB Pan Cover 64020 Pan ...

Page 209: ...Model 500 561 600 Figure 3 23 Supersorb Filter Assembly Before 3 1 02 504 3 53 8 ...

Page 210: ...low Pan Dolly 03388 Pan Cover 54008 Pan Assy 140028 KB029JJ Below Pan Dolly 03388 Pan Cover 54008 Pan Assy 140028 KA020JJ Below Pan Dolly 03388 Pan Cover 54538 Pan Assy 140034 KB021JJ to BB016JA Pan w Casters NLA Pan w o Casters 140035 KB030JJ to BB055JA Pan w Casters NLA Pan w o Casters 140036 KA021JJ to BA026JA Pan w Casters NLA Pan w o Casters 140035 BB017JA to HB013JB Pan w Casters NLA Pan w o...

Page 211: ...s 1 3 SC01 249 SCREW 8 32 x 3 16 TH SHOULDER 4 4 67948 WELD ASSY Drain Filter 1 5 66202 WELD ASSY Filter Section 1 6 12186 CHARCOAL FILTER PAD carton of 30 1 7 70585 FILTER CLAMP RING w o Screw 1 8A 32851 CLIP Drain Filter SN AN0507125 below 600 4 SN AA0507115 below 500 561 below SN AB0508001 8B 67952 CLIP Short Drain Filter SN AN0507126 above 600 4 SN AA0507116 above 500 561 SN AB0508001 above 9 ...

Page 212: ...Model 500 561 600 Figure 3 25 Contactor and Frame Assembly Single Phase Electric Model 3 56 908 ...

Page 213: ...03 005 SCREW 4 9 18244 SHROUD Single Phase KB020JJ below 1 9 63226 SHROUD Single Phase KB021JJ to HB013JB 1 9 27418 SHROUD Single Phase HB014JB above 1 10 SC01 072 SCREW 4 11 SC04 002 SCREW 4 12 SC01 010 SCREW 1 13 EF02 030 CAPILLARY CLAMP 1 14 NS02 005 NUT 1 15 EF02 125 BREAKER Push Button Reset 10 23 06 after 2 15 18364 ASSY Fuse Holder 15 Amp before 10 23 06 2 15 EF02 007 FUSE 15 Amp 2 15 EF02 ...

Page 214: ...Model 500 561 600 Figure 3 26 Contactor and Frame Assembly Three Phase Electric Model 3 58 908 ...

Page 215: ...N AA0909047 500 OR AB0909006 561 3 65074 CONTACTOR 230 Volt CE 2 4 SC04 002 SCREW Contactor 4 5 SC01 052 SCREW 1 4 20 x 3 8 Hex Hd C 2 6 58850 BRACKET Double Contactor KB021JJ Above 1 7 EF02 125 BREAKER Push Button Reset 10 23 06 after domestic 2 AA0809149 after CE 7 18364 ASSY Fuse Holder 15 Amp before 10 23 06 2 7 EF02 007 FUSE 15 Amp 2 7 EF02 006 HOLDER Fuse 2 7 EF02 105 FUSE 15 Amp CE AA060513...

Page 216: ...Model 500 561 600 Figure 3 27 Heating Element and High Limit Assembly Electric Model 3 60 806 ...

Page 217: ...l 6 4 NS01 017 NUT Heating Element Brass 6 5 NS01 014 NUT Heating Element 12 6 WA01 007 WASHER Heating Element 12 7 LW01 008 WASHER Lock Heating Element 6 8 29295 HI Limit Bracket Rear 561 Firebars 2 8 18720 CLAMP Rear Hi Limit 1 9 29297 HI Limit Bracket Front 561 Firebars 2 9 18248 CLAMP Front Hi Limit 1 10 14685 KIT Spreader Module 4 11 18225 SPREADER Element 4 12 18226 BAR Spreader Lock 4 13 SC...

Page 218: ...Model 500 561 600 Figure 3 28 Fan and High Temperature Limit Control Gas Model 3 62 105 ...

Page 219: ... Forming 8 2 3 NS02 001 NUT 10 32 Hex Keps 2 4 17216 BRACKET ASSY High Limit Thermostat 1 5 81208 FAN 120 Volt 1 5 16688 FAN 240 Volt SN AN0810093 Below 1 5 81117 FAN 240 Volt SN AN0810094 Above 1 6 SC01 266 SCREW Fan 6 32 X1 3 4 4 7 WA01 006 WASHER Fan 4 8 NS02 005 NUT Fan 4 9 35916 TRANSFORMER 120V Pri 24V Sec 1 9 30614 TRANSFORMER 208 240V Pri 24V Sec 1 10 51071 FITTING Thermostat SN KA020JJ Be...

Page 220: ...Model 500 561 600 Figure 3 29 Electronic Ignition Assembly 3 64 803 ...

Page 221: ...21JJ above 1 5 14931 KIT 600 SSI Pilot Assy LP SN KA021JJ above 1 6 14899 KIT 600 SENSOR FLM HARN FLM 1 6 60292 SENSOR FLAME Pilot SN KA021JJ above 1 7 34384 IGNITION MODULE SN KA020JJ below 1 7 21318 IGNITION MODULE Int l SN KA020JJ below 1 7 14919 KIT IGNITION MODULE NON CE SN KA021JJ to AN0711029 1 7 77839 IGNITION MODULE NON CE SN AN0711030 above 1 7 14937 KIT IGNITION MODULE CE SN KA021JJ to ...

Page 222: ...Model 500 561 600 Figure 3 30 Frypot Gas Burner Assy Non CE Domestic Electronic Ignition 3 66 504 29 ...

Page 223: ... 12 16336 ELBOW Male 1 12 FP01 014 ELBOW 1 8 SN AN0901029 Above 1 13 SC06 013 BOLT U Gas Line 2 14 NS02 002 NUT Gas Supply Line Bolt 4 15 16333 LINE Gas Burner to Control 1 15 67202 ASSY Burner to Valve Tube Solid State Ign 1 15 79239 ASSY Burner to Valve Tube SN AN0901029 Above 1 16 16335 NIPPLE Close 3 17 29820 ORIFICE Pilot Natural Gas 1 17 32407 ORIFICE Pilot Propane Gas 1 18 69450 PILOT ASSEM...

Page 224: ...Model 500 561 600 Figure 3 31 Gas Line and Burner Assembly CE Int l and Electronic Ignition 3 68 105 ...

Page 225: ...NE Gas Burner to Control 1 13 16335 NIPPLE Close 2 14 29820 ORIFICE Pilot Natural Gas 1 14 32407 ORIFICE Pilot Propane Gas 1 15 69450 PILOT ASSEMBLY Gas Tube 1 16 16219 THERMOCOUPLE 1 16 34820 THERMOCOUPLE CE 1 17 VALVE Gas Control See Figure 3 32 1 18 16221 SPACER Heat Shield 2 19 SC01 054 SCREW Heat Shield 2 20 16222 SHIELD Heat Aluminum 1 21 SC02 006 SCREW Bracket 4 22 51429 LINE Gas Supply CE ...

Page 226: ...Model 500 561 600 Figure 3 32 Gas Control Valve 3 70 710 Style 1 Style 2 Style 3 Style 4 1 1 1 ...

Page 227: ...A021JJ above 1 8 14724 KIT 600SSI LP to Nat Conversion SN KA021JJ above 1 Recommended Parts not shown Voltage Nat Electronic Ign LP Electronic Ign Nat Std Ign LP Std Ign Town Gas 120V 34439 SN KA020JJ and Below 16216 16217 Use 16262 and 16254 240V 21316 16380 16381 16262 24V 140043 SN KA021JJ to AN0901028 21332 SN KA021JJ to AN0901028 29614 SN KA020JJ and Below 29728 SN KA020JJ and Below 24V 80761...

Page 228: ...Model 500 561 600 13 12 Figure 3 33 Countertop Insulation Assembly Gas Model 3 72 803 ...

Page 229: ...LATION Cerefelt Flue Top 1 3 63326 INSULATION Cerefelt Flue Top CE 1 4 16308 BOARD Aircell 1 4 54862 BOARD Aircell CE and Australia 1 5 53807 INSULATION Countertop sides 2 6 16303 INSULATION Fiberglass 1 7 63699 INSULATION Fiberglass Notched 2 7 68070 ASSY Front Panel Insulation SSI FPS 1 8 63623 INSULATION Heat Shield Inner 1 9 59232 HEAT SHIELD 1 10 53802 HEAT SHIELD Middle CE Australia SN AN081...

Page 230: ...Model 500 561 600 Figure 3 34 Firebox and Flue Assembly Gas Model 3 74 804 1 ...

Page 231: ...nt 1 5 16406 DEFLECTOR Heat Shield 1 6 SC03 005 SCREW Sheet Metal 20 7 18626 BRACKET Side Panel Insulation Rear 2 8 63330 FIREBOX ASSY w Insul Japan SN AN0902073 Below 1 8 63311 FIREBOX ASSY w Insul Japan SN AN0902074 Above 1 8 63331 FIREBOX ASSEMBLY w Insulation CE and Australia 1 9 30857 FRONT PANEL INSULATION ASSEMBLY Export only 1 10 53812 INSULATION Front Bracket Firebox CE and Australia 2 11...

Page 232: ...Model 500 561 600 Figure 3 35 Firebox Insulation Assembly Gas Model 3 76 803 ...

Page 233: ... 1 16505 INSULATION Firebox Complete Set 1 Cerefelt Inside Firebox 2 63111 INSULATION Side Panel Cerefelt 2 3 16502 INSULATION Back Panel Cerefelt 1 4 16503 INSULATION Bottom Panel Cerefelt 1 5 29690 INSULATION Front Panel Cerefelt 1 6 24238 INSULATION Countertop Sides Japan SN AN0902074 Up 2 710 3 77 not shown ...

Page 234: ...0JJ Below Units with wiring diagram 24853 24718 or 63211 1 17 14792 KIT SMS Conversion Dom SN KA020JJ Below Units with wiring diagram 72860 72831 or 71819 1 17 14795 KIT SMS Conversion Dom SN KA021JJ to BA026JA Units with wiring diagram 24853 24718 or 63211 1 17 14799 KIT SMS Conversion Dom SN KA021JJ to BA026JA Units with wiring diagram 72860 72831 or 71819 1 17 14801 KIT SMS Conversion Dom SN BA...

Page 235: ...7JA to GA085JB 1 20 14837 KIT SMS Conversion Int l SN KA020JJ Below Units with wiring diagram 29895 1 20 14838 KIT SMS Conversion Int l SN KA020JJ Below Units with wiring diagram 63748 1 20 14839 KIT SMS Conversion Int l SN KA020JJ Below Units with wiring diagram 29900 1 20 14840 KIT SMS Conversion Int l SN KA020JJ Below Units with wiring diagram 34809 1 20 14841 KIT SMS Conversion Int l SN KA021J...

Page 236: ...Model 500 561 600 ...

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