34
T51002 E
InstallatIon, servIce and troubleshootIng Procedures
Figure 42:
Harness restraints
STANDARD WIRE HARNESS INSTAllATION
Refer to Figure 40 schematic before continuing.
1.
Connect
the blue wire (terminal C) to vehicle
uninterrupted power.
2.
Route
indicator lamp power wire (16 AWG
minimum) and connect to the red wire on
standard harness.
NOTICE: Termination of all wires for the
standard harness is the responsibility
of the installer
.
NOTE:
For indicator lamp mounting instructions,
refer to TRAILER-MOUNTED INDICATOR LAMP
3.
Connect
other end of indicator lamp power wire
and ground connection according to Figure 40.
4.
Plug
male harness connector into female
connector of controller assembly.
5.
Secure and restrain
all wires as needed.
ABS JUNCTION WIRE HARNESS INSTAllATION
Refer to information provided in Figure 41 before
continuing.
1. Using Figure 41 on page 33:
Unplug
5-pin
Delphi ABS power connector.
2.
Plug
5-pin male Delphi connector of Hendrickson
TIREMAAX
®
ABS Junction Wire Harness into the
mating connector coming from the J560 interface.
3.
Plug
other end of harness into ABS female
connector to complete the ABS circuit.
4.
Connect
3-pin Delphi Weather Pack male
connector into to the controller assembly as
shown in Figure 41 on page 33.
5.
Weatherproof
all terminals and connectors as
needed. Corrosion prevention compound must
be used on all connectors. Refer to TMC RP 113,
114, 120 and 154 for recommended wiring
practices.
6.
Secure
harness and wires as needed. Refer to
7.
Proceed
to TRAILER-MOUNTED INDICATOR LAMP
ADDING RESTRAINT TO WIRING
This procedure provides recommendations for
securing and restraining the TIREMAAX
®
Premium
15 ft. power harness. If desired, a 3 ft. version of
this cable is also available. Contact Hendrickson
Aftermarket or OE Sales at 866-RIDEAIR (743-3247)
for more information.
IMPORTANT:
The cable bend radius should not be
less than 1 inch.
DO
NOT
make bends in the cable
near the connectors, Figure 42. This
places stress on the connectors and
may result in loss of connection and/or
harness failure.
DO
NOT
place the harness and
connectors in tension. Make sure when
the slider is positioned at the most
extreme positions the harness is not
pulled.
To ABS
To Controller
To J560
To Indicator
Install wire tie over connector
locking tabs (each end)
Secure harness so no bending load
or tension is applied to connectors
Cable strain relief
(each end)
Minimum 1 inch
radius bend
Bundled cable