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Operating instructions

PClamp N

PClamp ISO

PClamp E

PClamp_EN_2020_22012020 23.01.2020 15:39 Seite 1

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Summary of Contents for PClamp E

Page 1: ...Operating instructions PClamp N PClamp ISO PClamp E PClamp_EN_2020_22012020 23 01 2020 15 39 Seite 1 ...

Page 2: ...t issued in writing by HEMA RotoClamp LinClamp and PClamp are developments by InnoTech Engineering GmbH and are legally protected by trademarks and patents Contact For further details please contact HEMA Maschinen und Apparateschutz GmbH Am Klinggraben 2 63500 Seligenstadt Germany Phone 49 0 6182 773 0 Fax 49 0 6182 773 35 E mail info hema group com Web www hema group com EN 2 Art No 80 00 1030 EN...

Page 3: ...age 9 10 Type designation 9 11 Assembly instructions 9 12 Installed state example 10 13 Installing the PClamp 11 14 Starting up 13 15 Maintenance and care 14 16 CE Marking 14 17 EG declaration of conformity 15 18 Causes of faults solutions 16 19 PClamp N specification and drawing 17 20 PClamp ISO specification and drawing 18 21 PClamp E specification and drawing 19 EN 3 Art No 80 00 1030 EN 220120...

Page 4: ...st time please remove all transport locks and guards like paper foil etc Each of these materials must be introduced to the legally prescribed disposal cycle recycling containers The product may be installed and commissioned only by qualified specialised personnel in accordance with these operating instructions Symbols used Warning Note 2 General description All models in the PClamp PClamp N ISO an...

Page 5: ...following aspects number of clamping modules depending on the type up to four modules are possible different clamping diameters depending on the application different base and cover plates depending on the application number and size of air connections the operating pressure is generally 4 or 6 bars other pressures are optionally available on inquiry Rod scraper optional optional without preparati...

Page 6: ...f force or the axis of rotation of the effective torques is identical to the clamping sleeve s central axis The switching times for all the controls and the response times by the PClamp N ISO E components must be observed the braking distances must be calculated and checked during commissioning The PClamp N ISO E components may only be used with the specified operating pressure of 4 or 6 bars depe...

Page 7: ...ith greater retaining forces The braking effect or build up of force may be delayed if the system has not been in use or has not been activated for a long time The screwed connections must be able to absorb the maximum retaining forces during the application The limit switches signals may cause the control to malfunction 7 Residual risks The PClamp N ISO E clamping and braking systems are not fitt...

Page 8: ...may only be clamped when an appropriate transport lock or round rod is located inside the clamping sleeve Removing dismantling or machining the PClamp by the customer without prior consent issued in writing by HEMA reduces the operating safety and renders the warranty void The clamping sleeve s interior size has been produced to an exact value at the factory The largest possible retention force re...

Page 9: ...s 11 Installation notes Check that the type designation engraved on the PClamp agrees with the PClamp you want to install PClamps cannot be fitted if they are not pressurised as they can only be opened under pressure Make sure that all contact surfaces between the PClamp and installation surface on the connecting structures are clean and plane Handle the PClamp so that it cannot sustain damage Thi...

Page 10: ... Size 80 22 mm Size 125 27 mm The limit switches are exclusively for monitoring the condition they are not suitable for use as safety relevant control systems The customer must implement suitable additional safety measures to prevent malfunctioning or risks Important Connections with high flow resistances long thin tight radii bends may affect response times High speed or fast ventilation valves c...

Page 11: ...hes The individual steps in detail Screw in an appropriate pneumatic connection Size 63 M5 Size 80 G1 8 Size 125 G1 8 Then connect with air hose Apply nominal pressure to PClamp and remove the transport lock Position the PClamp on the round rod screw in the fastening screws loosely do not tighten yet See the following steps Operating instructions EN 11 PClamp_EN_2020_22012020 23 01 2020 15 39 Seit...

Page 12: ...installation instruction on Page 10 Open and close the PClamp several times between each step The screws may only be tightened when the PClamp is closed and thus centred Do not exceed the recommended tightening torque see Page 10 use bolt adhesive Check the screw connections in regard to the occurring loads HEMA assumes no warranty for this Apply nominal pressure to the PClamp and check for ease o...

Page 13: ...dies from being sucked in 14 Commisioning Install the control valve close to the clamping element connect with appropriate hose Important Connections with high flow resistances long thin tight radii bends may affect response times Once it has been installed properly check the PClamp for operational readiness Check ease of movement by manually moving the linear unit The clamping process must be che...

Page 14: ...al abrasion Regularly check the function the PClamp must be regularly exposed to loads Otherwise the braking clamping effect may become delayed or reduced Processes that negatively impact the effect must be expected in the event of very long downtimes 16 CE marking In the delivered state the PClamp N ISO E clamping elements fulfil the requirements under the Machinery Directive 2006 42 EC and are m...

Page 15: ...p N ISO E Applied harmonized standards in particular DIN EN ISO 12100 2011 03 Safety of machinery General principles of design Risk assessment and risk reduction German version EN ISO 20100 20100 DIN EN ISO 12100 2013 08 Safety of machinery General principles of design Risk assessment and risk reduction Corrigendum to DIN EN ISO 20100 2011 03 German version EN ISO 20100 20100 DIN EN ISO 13849 1 20...

Page 16: ... Ensure that they are parallel take constructional precautions compensate differences with metal foil Pressure insufficient Increase pressure up to max nominal pressure Alignment not precisely executed during installation Check for sufficient clearance check installation steps again Storage and transport temperature outside of specifications Temperatures under 10 C can affect the rubber diaphragm ...

Page 17: ...5 1400 2000 15 20 20 0 7 PC 63 20 2 N 75 56 5 8 5 59 5 2 1 M5 2520 3600 25 35 20 1 13 PC 63 20 3 N 75 56 5 8 5 77 5 2 1 M5 3780 5400 35 50 20 1 56 PC 80 25 1 N 96 72 10 5 43 5 2 2 G1 8 2100 3000 25 35 25 1 3 PC 80 25 2 N 96 72 10 5 63 5 2 2 G1 8 3780 5400 40 60 25 2 2 PC 80 25 3 N 96 72 10 5 83 5 2 2 G1 8 5670 8100 65 95 25 3 1 PC 80 25 4 N 96 72 10 5 83 5 2 2 G1 8 7560 10800 85 125 25 3 1 PC 125 ...

Page 18: ...1 M5 1400 2000 15 20 20 1 PC 63 20 2 ISO 75 56 5 8 5 87 5 2 1 M5 2520 3600 25 35 20 1 43 PC 63 20 3 ISO 75 56 5 8 5 105 5 2 1 M5 3780 5400 35 50 20 1 86 PC 80 25 1 ISO 96 72 10 5 67 5 2 2 G1 8 2100 3000 25 35 25 1 8 PC 80 25 2 ISO 96 72 10 5 87 5 2 2 G1 8 3780 5400 40 60 25 2 7 PC 80 25 3 ISO 96 72 10 5 107 5 2 2 G1 8 5670 8100 65 95 25 5 6 PC 125 40 1 ISO 145 110 13 95 6 3 G1 8 7000 10000 140 200...

Page 19: ... EN 19 Size A B C D E Air connecti on Holding force Version 4 bar Holding force Version 6 bar Holding torque Version 4 bar Holding torque Version 6 bar Stan dard rod Mass max Unit mm mm mm mm Nm Nm Nm Nm mm kg PC 63 20 E 92 80 M5 28 2 1 G1 8 700 1000 7 10 20 1 15 PC 80 25 E 118 118 M6 30 2 14 G1 8 1050 1500 12 17 25 2 1 PC 125 40 E 168 152 M6 34 3 G1 8 3500 5000 70 100 40 4 9 PClamp_EN_2020_220120...

Page 20: ...PClamp PClamp_EN_2020_22012020 23 01 2020 15 39 Seite 20 ...

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