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TORQUE TABLE

BOLT SIZE:

3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.

SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND CHOCK TIRES.

NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST BAR, THE WEIGHT OF THE VEHICLE MUST BE ON

THE SUSPENSION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE VEHICLE BY FRAME.

NOTE: THIS KIT INCLUDES LOCK NUTS WHICH REQUIRE TIGHTENING WITH A WRENCH AFTER BEING

STARTED BY HAND.

1. Place the U-bolts over the axle tubes as shown in photos 2 & 3. Be careful to place the U-bolts un-

der any brake lines or wires so not to damage them when the U-bolts are tightened.

2. Lubricate the D-shaped bushings and place them on the flat areas of the bar to line up with the U-

bolts. Place the U-plates over the D bushings.

3. Place the saddle brackets onto the U-Bolts on the axle tubes. Place the U-Plates over the D shaped

bushings on the bar and attach the bar to the U-Bolts and saddle brackets with the flat washers and
1/2” locknuts provided. LEAVE LOOSE AT THIS TIME to allow for adjustment later.

4. Position sway bar on axle so that it clears all chassis components including fuel tanks, brake lines,

fuel lines, etc.

559-734-7451 800-367-5480 FAX 559-734-7460

2

Driver Side

3

Passenger Side

7694 (R-7694)

01/09/2012

Summary of Contents for R-7694

Page 1: ...IONS Rear Stabilizer Bar Thank you for purchasing a quality Hellwig Product PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR INSTALLATION 7694 R 7694 01 09 2012 559 734 7451 800 367 5480 FAX 559 734 7460 1 ...

Page 2: ... bolts un der any brake lines or wires so not to damage them when the U bolts are tightened 2 Lubricate the D shaped bushings and place them on the flat areas of the bar to line up with the U bolts Place the U plates over the D bushings 3 Place the saddle brackets onto the U Bolts on the axle tubes Place the U Plates over the D shaped bushings on the bar and attach the bar to the U Bolts and saddl...

Page 3: ... satisfied with their location mark location of holes for the end links as shown in PHOTOS 8 9 9 Transfer hole location to outer edge of subframe rail A piece of card board can be used by marking the location of the hole on the cardboard and transferring the location to the outer rail Drawing a line on the subframe square to the subframe rails will keep the hole location square See PHOTOS 8 9 10 R...

Page 4: ...sert spacer tube from outside of rail until it contacts inner wall of frame rail and check fit The spacer tube must be 1 32 030 shorter than edge of large washer as shown in PHOTO 11 Failure to do this will result in insufficient preload and noise Cut file or grind end of spacer tube to achieve proper length 16 Remove bolt and spacer from inside of frame rail 17 Attach end links to frame rail as s...

Page 5: ...shown in photo 7 until you are ac customed to the vehicles new handling characteristics After driving vehicle a firmer setting may be selected if desired It is recommended that the outer hole be used for street driving ATTENTION INSTALLER BE SURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION SHEET ALL IMORTANT NOTE CARDS AND THE WARRANTY FORM 559 734 7451 800 367 5480 FAX 559 734 7460 7694 R 7694 01...

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