Hellenbrand H-125 HE Series Owner'S Manual Download Page 6

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•  Do not use vaseline, oils, other hydrocarbon lubricants or 

spray silicone anywhere.  A silicon lubricant may be used 

on black o-rings but is not necessary.  

Avoid any type of 

lubricants, including silicone, on red or clear lip seals.

•  Do not use vaseline, oils, other hydrocarbon lubricants, or 

spray silicone anywhere.  Teflon tape is not necessary on 

the nut connection or caps because of o-ring seals.

•  The pipe size for the drain line should be a minimum of 3/4”.   

Backwash flow rates in excess of 7 gpm or length in excess 

of 20’ require 1” drain line.

1.   Place the conditioner where you want to install it, making 

sure it is on a clean, level and firm base.

2.   Do all necessary plumbing (inlet to inlet, outlet to outlet and 

drain line to drain).  The control valve, fittings and/or bypass 

are designed to accommodate minor plumbing misalignments 

but are not designed to support the weight of a system or 

the plumbing.

3.  When assembling the installation fitting package (inlet and 

outlet), connect the fitting to the plumbing system first and 

then attach the nut, split ring and o-ring.  Heat from soldering 

or solvent cements may damage the nut, split ring or o-ring.  

Solder joints should be cool and solvent cements should 

be set before installing the nut, split ring and o-ring.  Avoid 

getting primer and solvent cement on any part of the o-rings, 

split rings, bypass valve or control valve.

4.  A jumper ground wire should be installed between the 

inlet and outlet pipe whenever the metallic continuity of 

a water distribution piping system is interrupted.  Install 

jumper ground wire on metal pipes.

5.   The drain connection may be made using a 3/4” or a 1" female 

adapter (see figure 6a).  If soldering, joints near the drain 

must be done prior to connecting the drain line flow control 

fitting.  Leave at least 6” between the drain line control fitting 

and solder  joints when soldering pipes that are connected 

on the drain line control fitting.  Failure to do this could cause 

interior damage to the drain line flow control fitting.

6.   The brine refill flow control assembly is installed in an easy 

to access refill elbow located on top of the control valve.  

The refill flow control assembly is attached to the control 

valve with a locking clip.  The locking clip allows the elbow 

to rotate 270 degrees so the outlet can be orientated towards 

the brine tank.

7.   Connect the brine line found in the brine tank to the brine 

connection on the control valve.  The control valve has a 

standard refill elbow which a 3/8” flexible tube can be con

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nected, see figure 6a, page 6.  (An optional elbow can be 

ordered which accommodates a 1/2” flexible tube for a high 

regenerant draw rate situation).  Both elbows use the same 

refill flow control and retainer.  Do not connect the other end 

of the brine line to the safety brine valve in the brine tank at 

this time. Make sure the floor is clean beneath the salt tank 

and that it is level and smooth.

8.  A 1/2” (inside diameter) gravity drain line should be connected 

to the overflow elbow on the side of the brine tank and run to 

a drain below the level of the elbow.  This overflow drainage 

system provides protection from water damage in the event 

of a brine shut-off malfunction.  Tubing is not provided to 

do this.

 

In all cases where an overflow could result in water dam

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age for various reasons, this overflow protection must be 

used.  Do not connect the tubing to the drain line on the 

control valve discharge line and do not run this line above 

the overflow elbow height at any point.  Provide air gap.

 

INSTALLATION INSTRUCTIONS

(All electrical & plumbing should be done in accordance to all local codes)

Figure 6a

3/4” Drain Line Elbow

1” Drain Line Connection

Figure 6b

Drain 

Connection

Brine Line

Connection

Bypass

Summary of Contents for H-125 HE Series

Page 1: ...vian Valley Road Waunakee Wisconsin 53597 www hellenbrand com info hellenbrand com p n 109122 Rev G Updated 8 30 18 2008 2018 System for Automatic Discharge Management U S Patent No 9 862 619 Method o...

Page 2: ...g Conditions 4 Pre Installation Check List 5 Bypass Valve Operation 5 Water Softener Disinfection 5 Installation Instructions 6 Programming 7 16 Set Time of Day Softener Setup Service Reminder Diagnos...

Page 3: ..._______________________________________________________ The average family uses 50 gallons per person daily for all water uses in the home about 30 gallons per person daily if soft water is not suppli...

Page 4: ...uple of weeks initially to determine how much salt you use this will depend on how much water you use As a rule of thumb with 20 gpg hard water about a 1 2 lb of salt per person per day is used In oth...

Page 5: ...a bypass valve Softening It is recommended that the conditioner be installed to soften both the hot and cold water supply A separate hard water faucet may be plumbed for drinking purposes if you desi...

Page 6: ...itting Leave at least 6 between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause interior damag...

Page 7: ...ys BACKWASH Keep in backwash until water once again runs clear at the drain 10 Press REGEN button again until RINSE is displayed Allow rinse cycle to run its full course While the rinse cycle is finis...

Page 8: ...s sets the number of days between regenerations If value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allowable range from 1 to 28 a regeneration init...

Page 9: ...s of each cycle STEP 1S STEP 2S SOFTENING STEP 3S FILL 20 0 STEP 1S Press NEXT and simultaneously for 3 seconds If screen in Step 2S does not appear in 5 seconds the lock on the valve is activated STE...

Page 10: ...s capacity is affected by the fill time The grains capacity for the selected lbs salting should be confirmed by testing The capacity and hardness levels entered are used to automatically calculate res...

Page 11: ...ps registering flow which ever comes first Press NEXT to go to 19S for programming Service Alarm Relay activates on service alarm setting gallons time or both see step 21S Relay Triggered for Lockout...

Page 12: ...down arrows to select start time into regeneration to energize relay regeneration is defined by start of backwash or draw whatever comes first Range 20 500 minutes or select REGEN Select REGEN if rel...

Page 13: ...URN TO NORMAL MODE DIAGNOSTICS STEP 2D 2 DAYS SINCE REGEN STEP 3D 342 GAL STEP 1D DAY SINCE LAST REGEN STEP 1D Press or simultaneously for three seconds If screen in step 2D does not appear in 5 secon...

Page 14: ...on out is designated by sign Any time MAV is rebuilt or replaced reset diagnostics to reflect new drive characteristics STEP 6D 12 7 RETURN TO NORMAL MODE STEP 5D USAGE HISTORY DAY 108GAL GAL MAX FLOW...

Page 15: ...1 25 SET STEP 3CS OFF ALTERNATOR SYSTEM SET VALVE TYPE ALT A ALTERNATOR SYSTEM SET STEP 4CS STEP 5CS REFRESH RINSE SET TYPE MIN STEP 4CS Twin Alternating System Allows automatic alternation between t...

Page 16: ...ntrol Valve for Separate Source Operation Select Separate Source Enabled for control operation For separate source opera tion the three wire connector is not used Selection requires that a connection...

Page 17: ...fill flow control retainer assembly from the elbow Reinstall the elbow assembly and secure with the locking clip Disconnect the brine tube at the top of the salt keeper and force air into the brine tu...

Page 18: ...ans former if inadequate voltage 4 Low battery after power outage D1 If power outage occurred and battery on board has low voltage the microprocessor may not recover cleanly and display properly Disco...

Page 19: ...specification C Excessive water in brine tank C See problem 9 D Leaking faucets toilets etc D Repair or replace those items E Brine line flow control out of place E Replace Brine line flow control 7 L...

Page 20: ...eter D Unplug meter from PC board if LED display lights appropriately replace meter E Defective PC board E Replace PC board 15 Control does not display correct A Power outage 2 years A Reset time of d...

Page 21: ...SBV 8 Grid 1 104421 c 18X40 w 474 SBV 11 Grid 1 104423 d 24x50 w 474 SBV 6 Grid 1 104428 e 24x50 w 474 SBV 9 Grid 1 104423 f 18x40 w 474 SBV No Grid 1 104416 g 24x50 w 474 SBV No Grid 1 104426 h 30x50...

Page 22: ...H125 PC Board 1 5 101746 Drive Gear 12x36 3 6 101459 Drive Gear Cover 1 Not Shown 103723 Optional Relay Kit PCM 1 Not Shown 103729 Optional Relay Kit 120V Pigtail Not Shown 101880 Auxiliary Switch Ki...

Page 23: ...Plug 1 101825 Injector Assembly A Black 101826 Injector Assembly B Brown 101827 Injector Assembly C Violet 101828 Injector Assembly D Red 101829 Injector Assembly E White 5 101830 Injector Assembly F...

Page 24: ...ystems 1 102322 H125 H150 Refill Port Plug Assy 1 2 101154 H125 H150 BLFC Adapter 1 3 101414 Locking Clip 1 4 102417 H125 H150 Refill Retainer Assy 1 4 8 103590 1 2 Refill Elbow Assy 1 5 102153 O Ring...

Page 25: ...ine oils other hydrocarbon lubricants or spray silicone anywhere Teflon tape must be used on threads of the 1 NPT connection and on the threads for the drain line connec tion Teflon tape is not necess...

Page 26: ...ss Handle 2 7 109479 Bypass Rotor Seal Retainer 2 8 102159 O Ring 135 2 9 102161 O Ring 112 2 10 102160 O Ring 214 2 Bypass Valve Not Shown Bypass Vertical Adapter Assembly ORDER NO DESCRIPTION QTY 10...

Page 27: ...with a hammer Do not use vaseline oils other hydrocarbon lubricants or spray silicone anywhere Teflon tape must be used on threads of the 1 NPT connection and on the threads for the drain line connec...

Page 28: ...28 FLOW DIAGRAMS SERVICE AND BACKWASH FLOW DIAGRAMS RINSE AND FILL...

Page 29: ...or disassemble the valve the wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Wrench part number is 102892 Loosens Drain Nut in Polytube Applications L...

Page 30: ...n gallons capacity reaches 0 Time of regeneration will not be allowed to be set because of regeneration will always occur when gallons capacity reaches 0 DELAY IMMEDIATE oFF Reserve capacity not autom...

Page 31: ...board The drive gear cover is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push...

Page 32: ...force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Do not use silicone or any other type of lubric...

Page 33: ...urbine to remove it from the shaft Do not use a wire brush to clean the turbine Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar The turbine can be immersed in the che...

Page 34: ...34 SERVICE RATES PRESSURE DROP CHARTS...

Page 35: ...e Tank NO NO NO NO NO NO NO 3 8 3 8 3 8 3 8 3 8 3 8 3 8 2 2 2 2 4 2 4 2 5 3 7 5 7 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 D RED E WHITE G YELLOW H GREEN I ORANGE J LT BLUE K LT GREEN 0 22 0 27 0 46 0 46 0 56 0...

Page 36: ...RANTY DOES NOT COVER defects caused by sand sediment or bacteria fouling accident fire flood Act of God misuse misap plication neglect alteration installation or operation contrary to Hellenbrand s pr...

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