HELI CBD15J-Li2 Series Manual Download Page 4

Page: 4 / 32

Catalogue

1.The

General

Introduction

...................................................................................... 5

2.Proper usage

............................................................................................................ 6

Modification

........................................................................................................... 6

3.Introduction of the product...................................................................................... 7

3.1Model overview

................................................................................................ 7

4.Operating principle

................................................................................................ 9

Operating mechanism diagram:

........................................................................... 9

5.Operating principle

.............................................................................................. 10

5.1Running system

.............................................................................................. 10

5.2Steering system

.............................................................................................. 10

5.3 Brake structure and brake schematic diagram.

.......................................... 10

5.4 Operating System

.......................................................................................... 11

5.5 Electric System

.............................................................................................. 11

5.6 Hydraulic principle

....................................................................................... 12

6. Electrical schematic diagram

............................................................................ 13

6.1Electrical schematic diagram

........................................................................ 13

7. Hydraulic Scheme

................................................................................................ 14

7.1Hydraulic Scheme

.......................................................................................... 14

8.Operating Instruction

.......................................................................................... 15

8.1 Operation

....................................................................................................... 15

8.2Emergency reverse function

......................................................................... 17

8.3 The use of the horn and the reversing horn

............................................... 17

8.4 Battery capacity display

............................................................................... 17

8.5 operation

........................................................................................................ 17

9.Safety operation and matters needing attention

........................................... 19

9.1 Repair and Maintenance

............................................................................... 19

9.2 Routine Maintenance

.................................................................................... 20

9.3 Professional Maintenance Manual

............................................................... 20

9.4 battery maintenance, charging and maintenance.

..................................... 22

10.Safety Caution

...................................................................................................... 25

10.1 General rule

................................................................................................. 25

10.2 Storage and transportation

........................................................................ 25

10.3 Check before using

...................................................................................... 26

10.4Safety operation regulation

........................................................................ 26

11.Service Manual

.................................................................................................... 30

11.1 Troubleshooting

....................................................................................... 30

11.2 Preparation before repair

.......................................................................... 31

11.3Check the amount of hydraulic oil

.............................................................. 31

11.4 Complete repair,the preparation before using

......................................... 31

Summary of Contents for CBD15J-Li2 Series

Page 1: ...1 The Specification CBD15 18 20J Li2 Series Walkie Electric Pallet truck Warning PLEASE RED THIS MANUAL BEFORE USING Warning PLEASE DON T USE IT BEFORE COMPLETING THE INSTALLATION ...

Page 2: ...g etc for food bank light textile station port logistics and other enterprises This manual describes the technical parameters of the Pallet truck working principle and operation maintenance and other aspects It can help operators use the Pallet truck more reasonable make its maximum effect It is hoped that Operator strictly abide the regulations and the precautions in this manual when using the Pa...

Page 3: ...any production model CBD J tpye 1 5T 1 8T 2 0T Walkie Electric Pallet Truck is a special motor vehicle used in factory tourist attractions amusement places which is specified by special equipment safety supervision regulations ...

Page 4: ...8 Operating Instruction 15 8 1 Operation 15 8 2Emergency reverse function 17 8 3 The use of the horn and the reversing horn 17 8 4 Battery capacity display 17 8 5 operation 17 9 Safety operation and matters needing attention 19 9 1 Repair and Maintenance 19 9 2 Routine Maintenance 20 9 3 Professional Maintenance Manual 20 9 4 battery maintenance charging and maintenance 22 10 Safety Caution 25 10 ...

Page 5: ...teering reliable braking good dynamic performance less noise less pollution and beautiful appearance This series truck is suitable for working on the smooth ground in warehouse if not please don t use it The service environment a temperature not over 40 not under 10 b the gradient can t over 3 c when environment temperature at 40 the relative humidity can t over 50 At low temperature allow big rel...

Page 6: ...ictly prohibited If carried goods The goods must fall on the lifting point It is prohibited to use this truck on lifting or loading ramps The rated capacity is marked on the capacity label or nameplate And the operator must pay attention to the warming signs and safty instructions Operating lighting must be at lest 50LUX Any modification that may affect the truck rated capacity stability or safety...

Page 7: ...fication is for CBD J series 1 8 1 8 2 0T tramp type electric pallet truck follow as truck The type is CBD18J Li2 18 load capacity is 1 8H meet the requirement of JB T8452 1996 Battery forklift model establishment method J is the product code 3 2Model parameters ...

Page 8: ...5 Overall Length l1 mm 1543 1543 1543 Body Length l2 mm 393 393 393 Overall Width b1 b2 mm 550 685 550 685 550 685 Fork Size s e l mm 50 150 1150 50 150 1150 50 150 1150 Fork Width b5 mm 550 685 550 685 550 685 Ground clearance under mast m2 mm 35 35 35 Aisle width for pallets 1000 1200 crossways Ast mm 1760 1760 1760 Aisle width for pallets 1000 1200 lengthways Ast mm 1810 1810 1810 Turing Radius...

Page 9: ... power producer and controlled by electrical and hydraulic trucks can do some actions like walking turning pallet fork lift etc Operating mechanism diagram 1 Falling knob 2 Driving button 3 Lifting button 4 Belly switch 5 Horn 6 Coulombmeter ...

Page 10: ...ys Turn the travel switch 2 to 0 position or release the switch to make truck brake until it stops With the driving switch 2 moving directly from one driving direction to the opposite direction the vehicle regenerates the brake until it begins to move in the opposite direction The handle moves up and down to the braking area B and the vehicle brakes If the handle is released the handle automatical...

Page 11: ...hollow bolt 4 to the magnetic yoke 2 hollow bolt 4 is separated from the brake disc release Magnet exciting coil generates a magnetic field to absorb the magnetic magnetic yoke 2 which separates the hollow bolt 4 from the brake disc At this moment the motor will start and operate normally with the brake disc When the magnet exciting coil 9 is off the flux disappears and the hollow bolt 4 is releas...

Page 12: ... carry on otherwise would make the motor heating even burn Special note when the truck is used for a long time the starter of the oil pump motor may fail and it can t be broken after being sucked or closed The latter is not throw control handle the oil pump motor is kept in the rotation should immediately stop at this moment to cut off the power supply unplug battery plug in make the oil pump moto...

Page 13: ...13 6 Electrical schematic diagram 6 1Electrical schematic diagram 1 5t 1 8t ...

Page 14: ...14 2 0t ...

Page 15: ...15 7 Hydraulic Scheme 7 1Hydraulic Scheme ...

Page 16: ... functions of the switches and buttons on the dashboard 8 1 Operation Plug in the li ion battery interface Open the electric lock Fork lifting and lowering Lifting Control the lift button on the handle Lowering Hold the drop knob Turn on the electric Lifting button Lowering button ...

Page 17: ...e fast acceleration is prohibited Brake When the accelerator is released normally the truck will stop until the brake is held in the car through the regenerative braking of the motor When emergency braking the operating handle is quickly turned to zone A or area C figure 9 and the brake is carried to the death to realize the emergency braking function Parking ...

Page 18: ...he use of the horn and the reversing horn In order to drive safely the truck is equipped with a driving horn To remind others when driving press the horn button in the middle of the handle handle and the horn will ring to warn pedestrians 8 4 Battery capacity display The battery capacity of the forklift truck on the dashboard has capacity display function 8 5 operation 1 How to carry goods Will tr...

Page 19: ... truck will slowly move forward to the loading area to stop Slowly press the down button and once the load is held the fork will be lowered to the hollow position When the fork is pulled out of the weight the back position will be confirmed without any obstacle Wait for the fork to leave the weight completely before carrying on a round of handling ...

Page 20: ...nected Use soft air suction or compressed air non conductive and anti static brushes to clean electric and electronic components Operation of Electric System Operation on the electric system should only be performed by specially trained personnel Before performing any operation on the electric system precautions must be made to prevent electric shock When operating the accumulator connectors on it...

Page 21: ...function of the truck and potential risk to human and equipment Maintenance periods listed in this manual apply to single shift a day under normal operation conditions If using in dusty environment the ambient temperature varies remarkably or in multi shift situation the maintenance period has to be shortened Maintain the truck according to following maintenance list Maintenance periods are as fol...

Page 22: ...22 9 4 battery maintenance charging and maintenance Any operation of the battery must be guaranteed to stop the vehicle and put it in a safe position 9 4 1 maintenance personnel ...

Page 23: ...tery shall be charged and discharged once every three months during the long period of suspension C before using the new battery or for the first time after storage please recharge the battery before use D do not short circuit the battery which may permanently damage the battery E do not burn or destroy batteries which may cause the release or explosion of toxic gases F do not directly weld the ba...

Page 24: ...r and socket make sure to stop the device and put the switch at position 0 When replace or install the accumulator make sure the accumulator is fixed securely in battery box 9 4 6 Storage transportation and installation of the accumulator The device must be parked on the level ground steadily To prevent short circuit naked cable ends and the terminal posts should be covered with insulated covers W...

Page 25: ...iately when battery has obvious heat during charging Then cool it before charging d Please hold the handle when pulling charger connector direct drawing of wire is not allowed 9 4 9Disassembly and Installation of battery Parking the truck before the battery is removed and installed Disassembly Installation battery step A Turn off the car B Pull the power connector handle and unplug the power conne...

Page 26: ...gers 10 1 4 Operators should pay special attention to when homework operating environment including other people nearby and fixed object 10 1 5 Without the manufacturer s approval shall not modify add or remove tractor parts lest affect performance of tractor 10 2 Storage and transportation 10 2 1 Use container or car should pay attention to at the time of shipment 1 Front and rear wheels with wed...

Page 27: ...w cars in the factory run parts has been filling lubricating oil 10 3 3 Truck equipped with battery The battery is charged before leaving factory If leaving the factory for a long time may the battery is low Before use should pay attention to electricity meter shows that when the electricity meter display to the last two warning must charge at once Every day before using or before charging should ...

Page 28: ...original spare parts have been verified by quality assurance department To ensure the safety and reliability of the operation of the truck must use only the manufacturer s spare parts The old parts such as oils and fuels must be handled in accordance with the relevant environmental protection rules 10 4 6 Hazardous area Hazardous area usually refers to the following range vehicle or its load lifti...

Page 29: ...ate place to avoid touching the wall of the elevate when the vehicle enters the elevator When personnel and vehicles take the elevator together person can enter only after the vehicle has safely entered and person must leave before the vehicle 10 4 13 Driving aisle and working area The vehicle must be operated on the specified aisle all non related person must leave the work area and cargo should ...

Page 30: ... down when going through the ramp and prepare to brake at any time 10 4 17 Load capability on ground when the vehicle is in operation make sure the load pressure of the body weight or wheels on the ground does not exceed the load capacity of the ground 10 4 18 Vehicle Change Any possible changes or modifications for rated load stability or safe operation of the vehicle must obtain prior written ap...

Page 31: ...oading Pay attention to the rated capacity The Up switch is in bad contact or damaged Check up switch and replace if necessary Goods can t be lowered down Dirty oil blocks control valve Check hydraulic oil and clean control valve replace the oil if necessary The solenoid valve for lowering is not opened or is damaged Check or replace the valve for lowering Can t stop when lifting Lifting micro swi...

Page 32: ... disconnect the connectors on accumulator 11 3Check the amount of hydraulic oil A vehicle ready for repair or maintenance Open the electrical box cover Check the amount of hydraulic oil in the tank When checking the hydraulic oil level the fork and mast must be lowered to the lowest position 11 4 Complete repair the preparation before using Use the device only after following operations have been ...

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