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6685

Manual DG 01 010-e / 01-14

Heinzmann GmbH & Co. KG

Engine & Turbine Management

Am Haselbach 1

D-79677 Schönau

Germany

Phone

+49 7673 8208-0

Fax

+49 7673 8208-188

E-mail

[email protected]

www.heinzmann.com

V.A.T. No.: DE145551926

HEINZMANN

Digital Speed Governors

Digital Basic System

PANDAROS - III

DG 16.6 - 01 up to - 05

DG 30.6 - 01 up to – 05

DG 40.6 - 01 up to - 05

Summary of Contents for PANDAROS III DG 16.6

Page 1: ...es 6685 Manual DG 01 010 e 01 14 Heinzmann GmbH Co KG Engine Turbine Management Am Haselbach 1 D 79677 Sch nau Germany Phone 49 7673 8208 0 Fax 49 7673 8208 188 E mail info heinzmann com www heinzmann...

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Page 3: ...s free from error complies with industrial standards or fulfils the requirements of any special application To avoid any injury to persons and damage to systems the following monitoring and protective...

Page 4: ...s HEINZMANN expressly rejects any implied guarantee pertaining to any marketability or suitability for a special purpose including in the event that HEINZMANN was notified of such a special purpose or...

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Page 6: ...ndard general 6 3 2 3 Variation DC 6 03 extended generator 1 7 3 2 4 Variation DC 6 04 extended generator 2 7 3 2 5 Variation DC 6 05 extended general especially vehicle 7 4 Further information 9 5 Bl...

Page 7: ...tion 28 9 3 Specification 29 9 4 Dimensions 30 10 Regulating linkage 31 10 1 Length of lever arm 31 10 2 Order specification for lever arm 31 10 3 Connecting linkage 31 10 3 1 Linkage adjustment for d...

Page 8: ...l Governor Basic System PANDAROS III 12 4 Parametrization with user mask 44 12 5 Transferring data sets 44 12 6 Assembly line end programming 44 13 Starting the engine brief instruction 45 14 Download...

Page 9: ...be fatal or severe injuries if it is not prevented WARNING indicates a hazardous situation which could lead to fatal injury or severe injuries if it is not prevented CAUTION indicates a hazardous situ...

Page 10: ...of the installation engine Before starting the engine check and make sure that all safety devices are working properly 1 2 Basic safety measures for servicing and maintenance Before performing any ma...

Page 11: ...onics At the core of the control unit is a very fast and powerful 16 bit microprocessor The actual controller programme based on which the processor operates is permanently stored in a FLASH EPROM The...

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Page 13: ...peed In addition a separate speed ramp is provided for start up which will make the engine ramp slowly to operating speed after starting c All speed governing with adjustable droop Some applications r...

Page 14: ...e is turning speed is detected will be added k Failure diagnosis and display If a sensor or the actuator is at fault an alarm is issued and there will be a change over to emergency operation if so pro...

Page 15: ...the HEINZMANN load measuring unit for load governing in parallel mode and for connecting the HEINZMANN synchronizer A switch input is to select if the inputs of the HEINZMANN units or if the analogue...

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Page 17: ...and of the actuators The functions of the different adjustment parameters and characteristics are described in detail in the manual Basic Information DG 07 001 e 04 10 Control device for conventional...

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Page 19: ...ture Sensor Micro Controler Actuator Drive DC EEP ROM ISO9141 Speed Sensor Watch dog 1 Watch dog 2 Watch dog 3 DC 6 Board 5 V Actuator Position Sensing M Integrated Hand Programmer Failure Lamp Analog...

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Page 21: ...m Measuring Procedure inductive active PT1000 passive active active Measuring Range 50 9 000 Hz 50 150 C 0 6 bar 0 10 bar 0 2 bar 0 5 bar 0 10 bar Supply Voltage Range passive 10 34 V DC 12 36 V DC Ou...

Page 22: ...pick up has to be arranged in such a way as to obtain a frequency as high as possible Normally the HEINZMANN governors of the series Pandaros are designed for a maximum frequency of 9000 Hz Frequency...

Page 23: ...mm For index plates the same dimensions are valid Due to tolerances a radial arrangement of the magnetic pick up is preferable 6 2 4 Clearance of magnetic pick up The distance between the magnetic pul...

Page 24: ...nsions G L 35 19 Fig 3 Dimensions of pick up Measures L G Remarks Type mm 01 38 38 M 16 x 1 5 02 76 76 M 16 x 1 5 appropriate 03 102 102 M 16 x 1 5 plug 11 38 38 5 8 18UNF 2A SV6 IA 2K 12 76 76 5 8 18...

Page 25: ...operating current 3 mA Recommended operating current approx 1mA Time constant in fluids approx 13 seconds Admissible temperature range connector socket 40 C up to 105 C Protection grade IP 65 Vibratio...

Page 26: ...mA Storage temperature 25 C up to 85 C Ambient temperature 25 C up to 85 C Oil temperature 25 C up to 125 C Protection grade IP 65 Vibration 20 g 10 300 Hz Shock 50 g 11 ms half sine wave Tightening...

Page 27: ...DC Output signal 4 20 mA Storage temperature 55 C up to 100 C Ambient temperature 40 C up to 100 C Protection grade IP 65 Vibration 2 g 5 500 Hz Shock 50 g 11 ms half sine wave Connection DIN 43650 A...

Page 28: ...79677 Sch nau Schw Germany Phone 07673 8208 0 Telefax 07673 8208 88 GmbH Co H E IN Z M A N N R 10 4 5 52 57 27 5 14 80 113 125 6 91 29 5 SW 24 G3 8 G1 4 15 30 30 Fig 7 Boost pressure sensor with hous...

Page 29: ...int potentiometer SW 01 1 b 1 turn EDV No 600 00 041 01 Displacement angle approx 312 Resistance 5 kOhm Temperature range 55 C to 120 C Protection grade IP 00 9 5 3 8 32 NEF 2A 27 23 26 Fig 8 Potentio...

Page 30: ...the 4 mA value or use a pre programmed substitute value 7 4 Digital presetting of setpoint values On condition that the governor is configured correctly a digital setpoint source is possible directly...

Page 31: ...ion max 10 in control unit Fuse protection of governor 12 A Storing temperature 40 C up to 85 C Operating temperature 40 C up to 80 C Operating temperature LCD 10 C up to 60 C optional 20 C up to 70 C...

Page 32: ...k Setpoint default digital 2 U0 2 V U1 6 5 V Rpd 4 75 k oder Rpu 4 75 k oder Rpd 150 k Digital input engine stop U0 2 V U1 6 0 V Rpd 4 75 k or Rpu 4 75 k or Rpd 150 k Actuator position sensing intern...

Page 33: ...Batt FOR StG 6 10 ADD COIL UNIT GND GND GND REF GND GND Multi Funct Port Setpoint MFP DRIVE DRIVE FB REF FB MEA FB COM Actuator STOP DI GND CANH CANL 12A Serial No Type No V 22 23 24 25 to Actuator DR...

Page 34: ...ting the location care should be taken for easy access in order to facilitate read out of the failure indication and replacement of the device under field conditions Any mounting position is admissibl...

Page 35: ...ials and long time lubricants assures maintenance free operation and long working life of the actuators A feedback cam is mounted on the governor output shaft which is scanned contactlessly by a probe...

Page 36: ...he supply abrupt voltage changes cause governor disturbances 9 2 Installation The actuator must be mounted firmly on the engine by means of reinforced brackets Unstable arrangements as caused by weak...

Page 37: ...approx 9 Nm approx 14 5 Nm Response time 0 100 without load approx 120 ms approx 170 ms approx 190 ms Current consumption of whole governor maximum current safe current in steady state condition appr...

Page 38: ...Sch nau Germany Telefon 07673 8208 0 Telefax 07673 8208 88 Diese Schraube darf nicht verstellt werden Never turn this screw Ne pas toucher a cette vis 216 30 SAE Serration 1 2 36 238 M8 66 18 2 11 70...

Page 39: ...injection pump or the carburettor 10 2 Order specification for lever arm Please order RH 16 01 EDV No 504 170 02 00 10 3 Connecting linkage The connecting linkage from the governor to the injection pu...

Page 40: ...HEINZMANN Am Haselbach 1 D 79677 Sch nau Germany Telefon 07673 8208 0 Telefax 07673 8208 88 Diese Schraube darf nicht verstellt werden Never turn this screw Ne pas toucher a cette vis F llung Fuel Com...

Page 41: ...ment Patents pending Range Voltage for BasicSystem E Serial No R GmbH Co HEINZMANN Am Haselbach 1 D 79677 Sch nau Germany Telefon 07673 8208 0 Telefax 07673 8208 88 Diese Schraube darf nicht verstellt...

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Page 43: ...unit 11 1 Connection for variation DG 6 01 standard generator 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24V C B D A E A B M DC 6 01 StG 6 10 01 Actuator Magnetic Pickup IA Battery Fuse 12 A Gove...

Page 44: ...9 10 11 12 13 14 15 16 17 18 19 20 21 24V C B D A E A B M DC 6 02 StG 6 10 01 Actuator Magnetic Pickup IA Battery Fuse 12 A Governor on Control Unit Common Alarm Run open Engine Stop Fixed Speed 22 23...

Page 45: ...16 17 C B D A E A B M DC 6 03 StG 6 10 01 Actuator Magnetic Pickup IA Control Unit Temperature Sensor Common Alarm Run open Engine Stop 16 15 14 Load Measuring Unit LMG 03 S2 Auxiliary Contact Generat...

Page 46: ...Control Unit Temperature Sensor Setpoint Potentiometer Selector Switch Analogue Accessory Units Setpoint Potentiometer Common Alarm Run open Engine Stop 16 15 17 16 A 14 Synchronizer SyG 02 Load Meas...

Page 47: ...15 16 17 18 19 20 21 k max min DC 6 05 Control Unit Oil Pressure Sensor Boost Pressure Sensor Temperature Sensor Setpoint Potentiometer Fixed Speed Run Engine Stop Common Alarm C B D A E A B M StG 6...

Page 48: ...nputs have to be assigned differently depending on the variation L1 Battery Control Unit DC 6 01 05 Actuator Setpoint Adjuster Magnetic Pickup Sensors Switch Inputs Error Messages Communication L2 L3...

Page 49: ...V 2 x 0 75 mm shielded L 3 4 Synchronizer 2 x 0 75 mm shielded L 3 5 Load measuring unit 2 x 0 75 mm shielded L 4 Magnetic pick up 2 x 0 75 mm shielded L 5 1 Temperature sensor 2 x 0 75 mm L 5 2 Boos...

Page 50: ...11 Electrical connection 42 Digital Governor Basic System PANDAROS III...

Page 51: ...test programme is carried out using this data It is then only the dynamics data and if need be the fuel limitations and sensors that will have to be calibrated on the engine 12 2 Parametrization with...

Page 52: ...ctually needed 12 5 Transferring data sets Once parametrizing a particular engine model and its application has been completed the data set can be saved in the hand held programmer or on a floppy disk...

Page 53: ...tiometer 13 7 Increase gain P fraction up to instability and reduce until stability is attained Increase stability I fraction up to instability and reduce until stability is attained Increse derivativ...

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Page 55: ...aktion Am Haselbach 1 D 79677 Sch nau Germany Please include the following information your name name and address of your company e mail or address where you want the manuals to be sent to if differen...

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