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(  ) the HEINZMANN Analogue Governors 

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(  ) the HEINZMANN Digital Governors 

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(  ) the HEINZMANN Gas Engine Equipment  Application: ....................................................  

 

 
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Summary of Contents for HELENOS V DC 2005DP.2-01

Page 1: ...parties 7011 Druckschrift DG 97 014 e 04 06 Heinzmann GmbH Co KG Engine Turbine Controls Am Haselbach 1 D 79677 Sch nau Schwarzwald Germany Phone 49 7673 8208 0 Fax 49 7673 8208 188 E mail info heinz...

Page 2: ......

Page 3: ...2005DP 2 01 Actuator StG 2005DP Setpoint Pot SW Pickup IA Basic System DG 2040DP 2 01 Control Unit DC 2040DP 2 01 Actuator StG 2040 DP Setpoint Pot SW Pickup IA D Digital DG Digital Governor Basic Sys...

Page 4: ...ncerning EMI Check the functionality of the existing protection and monitoring systems To prevent damages to the equipment and personal injuries it is imperative that the following monitoring and prot...

Page 5: ...arranties express or implied that the examples data or other information in this volume are free of error that they are consistent with industry standards or that they will meet the requirements for a...

Page 6: ...e 13 7 2 4 Clearance for IA 02 76 up to IA 13 102 13 7 2 5 Clearance for IA 22 76 and IA 23 102 13 7 2 6 Mounting Measurements 14 7 2 7 Redundant Speed Signal 14 7 3 Cooling Medium Temperature Sensor...

Page 7: ...e Operation 37 11 6 Example of Connection for Locomotive Operation with 16 Notches 39 11 7 Example of Connection for Locomotive Operation with Speed Setpoint via Current Signal 41 11 8 Example of Conn...

Page 8: ...Contents HELENOS V 17 Order Specifications for Manuals 57...

Page 9: ...electrical high tension Mortal danger This symbol does not refer to any safety instructions but offers important notes for better understanding the functions that are being discussed They should by al...

Page 10: ...ess it is in perfect condition On detecting any faults please inform your superior immediately Before starting the engine remove any unnecessary material and or objects from the working range of the i...

Page 11: ...1 3 Before Putting an Installation into Service after Maintenance and Repair Works Check on all slackened screw connections to have been tightened again Make sure the control linkage has been reattach...

Page 12: ...lt the auxiliary processor will execute an emergency engine shutdown Actual engine speed is measured by a magnetic pickup on the starter gear For fail safe operation either an additional speed pickup...

Page 13: ...start quantity or maximum start quantity may alternatively be selected If necessary either can be configured in dependence of temperature Furthermore variable start quantity can be provided by which...

Page 14: ...require speed governing with droop e g generator parallel operation without HEINZMANN load measuring unit The droop can be adjusted as desired With droop adjusted to 0 the governor operates in isochr...

Page 15: ...omotive operation setpoints can be defined by means of analogue setpoint or by using up to 16 digital speed stage switches For Diesel electric locomotives the excitation of generator can be controlled...

Page 16: ...indicates the current position of the output shaft thus allowing optimum signal adjustment by the CPU As the governor comprises an I fraction and as for any load level the speed is permanently compare...

Page 17: ...are described in detail in the manual Basic Information 2000 Manual No DG 00 001 e The mode of operation of the communication programme DcDesk 2000 is described in detail in the manual Operating Instr...

Page 18: ...ickup Redundant Engine Speed Signal Setpoint Values Temperature Sensor Engine Stop Oil Pressure Sensor Digital Inputs Actuator Engine Speed Actuator Travel Alarm Programming Attachment Diagnostics Dig...

Page 19: ...Procedure inductive active PT1000 passive active active Measuring Range 50 6 000 Hz 50 150 C 0 6 bar 0 10 bar 0 2 bar 0 5 bar 0 10 bar Supply Voltage Range passive 10 34 V DC 12 36 V DC Output Signal...

Page 20: ...n of the pickup has to be arranged in such a way as to obtain a frequency as high as possible Normally the HEINZMANN digital governors DG 16 1 03 up to DG 40 1 03 are designed for a maximum frequency...

Page 21: ...4 Clearance for IA 02 76 up to IA 13 102 The distance between the magnetic pulse pickup and the tooth top should range from 0 5 to 0 8 mm It is possible to screw in the magnetic pickup till it touches...

Page 22: ...1 5 23 102 102 M 24 x 1 5 Ordering specification e g IA 02 76 7 2 7 Redundant Speed Signal If precautions are to be taken with regard to failures od the pulse pickup a second pulse pickup can be conn...

Page 23: ...ing current approx 1mA Time constant in fluids approx 13 seconds Admissible temperature range of connector socket 40 C up to 105 C Protection grade IP 65 Vibration 20 g 10 300 Hz Shock 50 g 11 ms half...

Page 24: ...ature 25 C up to 85 C Ambient temperature 25 C up to 85 C Oil temperature 25 C up to 125 C Protection grade IP 65 Vibration 20 g 10 300 Hz Shock 50 g 11 ms half sine wave Tightening torque max 25 Nm C...

Page 25: ...20 mA Storage temperature 55 C up to 100 C Ambient temperature 40 C up to 100 C Protection grade IP 65 Vibration 2 g 5 500 Hz Shock 50 g 11 ms half sine wave Connection DIN 43650 A or terminal strip...

Page 26: ...chw Germany Phone 07673 8208 0 Telefax 07673 8208 88 GmbH Co H EINZM AN N R 10 4 5 52 57 27 5 14 80 113 125 6 91 29 5 SW 24 G3 8 G1 4 15 30 30 Figure 7 Boost Pressure Sensor with Housing Pressure Sens...

Page 27: ...tentiometer SW 01 1 b 1 turn Displacement angle approx 312 Resistance 5 kOhm Temperature range 55 C to 120 C Protection grade IP 00 9 5 3 8 32 NEF 2A 27 23 26 Figure 8 Potentiometer SW 01 1 b 8 2 Setp...

Page 28: ...al fails the governor will set minimum speed according to the 4 mA value or a programmable substitute value 8 4 Digital Presetting of Setpoint Values A 4 bit binary coded digital input for 16 speed le...

Page 29: ...um 10 with 100 Hz Current Consumption approx 200 mA current of actuator Permissible voltage dip at maximum current consumption max 10 in Control unit Fuse protection of governor 16 A Storing Temperatu...

Page 30: ...Outputs Current Iout 0 22 5 mA Rmax 470 125 2 Analogue Outputs Voltage Uout 0 5 V Rmin 250 500 1 PWM Output Isink 3 A 2 Digital Outputs failure lamp High Side Switch Imax 3 A Actuator position sensing...

Page 31: ...ith plug in connectors DC 2 01 55 205 260 240 25 110 160 6 5 92 42 20 55 130 HEI NZMANN Serial No for Basic System E Range Voltage GmbH Co Am Haselbach 1 D 79677 Sch nau Schwarzwald Germany Phone 0 76...

Page 32: ...6 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 240 260 10 6 5 15 110 148 HEINZMANN Serial No for Basi...

Page 33: ...of the injection pump by a special linkage system By this the rotary motion of the internal shaft is directly transmitted as a linear motion to the control rod On the actuator shaft also the governor...

Page 34: ...wing advantages High regulation power working in both directions Extremely low current consumption during steady state and relatively low current consumption on change of load Indifference to slow vol...

Page 35: ...ximum current consumption 6 A 6 A Current consumtion in operation 1 5 3 A 1 5 3 A Coil resistance of governing magnet 1 4 Ohm 2 Ohm Storage temperature 55 C 110 C 55 C 110 C Ambient temperature in ope...

Page 36: ...10 Actuators 28 HELENOS V 10 4 Measurements 68 27 5 102 3 32 5 167 147 5 140 5 88 100 105 Figure 13 Actuator StG 2005 DP...

Page 37: ...10 Actuators HELENOS V 29 108 108 36 88 130 141 154 131 5 125 111 Figure 14 Actuator StG 2040 DP Measurements...

Page 38: ...rol housing and any of these other componets to avoid currents via the shielding it is necessary to run a separate wire from the control housing to each of these components HEINZMANN Serial No for Bas...

Page 39: ...e motor line of the actuator are bound have an adverse effect upon the performance of the speed governor In steady state operation this will cause a heavy increase of current consumption and unnecessa...

Page 40: ...ly If there are battery chargers with rapid charge mode installed in the plant the rapid charge mode should no be used during operation If there is no battery provided it is absolutely necessary that...

Page 41: ...E3 F3 M3 A3 U3 N3 L3 l R3 SUB D Plug Plug 3 Plug 2 Plug 1 Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor Overspeed Protection Cooling Water Sensor red green Display Overall...

Page 42: ...netic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor Overspeed Protection Cooling Water Sensor Display Overall Alarm Governor Overspeed Display fuel Display fuel Display speed Displ...

Page 43: ...6 50 51 52 61 60 56 58 63 71 74 73 2 1 11 12 10 7 9 13 6 15 24 23 19 21 20 22 26 28 36 37 27 14 45 16 18 55 53 54 17 Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor...

Page 44: ...5 24 23 19 21 20 22 26 28 36 37 27 14 45 16 18 55 53 54 17 Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor Overspeed Protection Cooling Water Sensor Synchronizer Ma...

Page 45: ...in 5 kOhm 470 Ohm 470 Ohm Low High T x D R x D 24V 0V Y1 Z1 M1 T1 N1 G1 X1 W1 F1 A1 B1 H1 D1 C1 S1 R1 U1 V1 J1 P1 Q1 E1 L1 K1 K2 B2 R2 P2 C2 E2 D2 J2 T2 S2 F2 G2 H2 SUB D Plug Plug 3 Plug 2 Plug 1 Act...

Page 46: ...t Pressure Sensor Oil Pressure Sensor Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor Overspeed Protection Cooling Water Sensor Manual Setpoint 1 red green Display...

Page 47: ...C1 S1 R1 U1 V1 J1 P1 Q1 E1 L1 K1 N2 U2 L2 M2 A2 K2 B2 R2 P2 C2 E2 D2 J2 T2 F2 C3 B3 K3 J3 T3 S3 P3 D3 R3 H3 Plug 3 Plug 2 Plug 1 Boost Pressure Sensor Oil Pressure Sensor Actuator Magnetic Pickup 1 I...

Page 48: ...18 16 53 55 29 33 Boost Pressure Sensor Oil Pressure Sensor Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor Overspeed Protection Cooling Water Sensor Manual Setpoi...

Page 49: ...max min 5 kOhm 470 Ohm 470 Ohm N2 U2 L2 M2 A2 K2 B2 R2 P2 C2 E2 D2 J2 T2 F2 S2 G2 T x D R x D 24V 0V SUB D Plug Plug 3 Plug 2 Plug 1 Boost Pressure Sensor Oil Pressure Sensor Actuator Magnetic Pickup...

Page 50: ...Sensor Oil Pressure Sensor Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor Overspeed Protection Cooling Water Sensor Remote Speed Manual Speed red green Display Ov...

Page 51: ...Plug Plug 3 Plug 2 Plug 1 Motor Stop Idle Constrained Opening StG Setpoint Manual Remote Clutch Fuel Limitation Master Slave Definition Load Transfer J3 T3 H3 Boost Pressure Sensor Oil Pressure Sensor...

Page 52: ...re Sensor Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor Overspeed Protection Cooling Water Sensor Remote Speed Manual Speed red green Display Overall Alarm Govern...

Page 53: ...SUB D Plug Plug 3 Plug 2 Plug 1 Motor Stop Idle Constrained Opening StG Setpoint Manual Remote Clutch Fuel Limitation J3 Boost Pressure Sensor Oil Pressure Sensor Actuator Magnetic Pickup 1 IA Magneti...

Page 54: ...nsor Oil Pressure Sensor Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperature Sensor Overspeed Protection Cooling Water Sensor Remote Speed Manual Speed red green Display Overa...

Page 55: ...2 01 55 L2 L4 L5 L7 L1 L3 L10 L8 L11 L12 L13 Pickups Sensors Overspeed Protection Battery Setpoint Adjuster Analogue Outputs Status Indicator Communication PWM Inputs Frequency Inputs Power Output L9...

Page 56: ...9 SG 010 02 183 00 SV 103 DC 19 PG 010 02 222 00 SV 103 DC 24 SG 010 02 185 00 SV 103 DC 24 PK 010 02 177 00 SV 103 DC 19 SK 010 02 165 00 SV 103 DC 19 PK 010 02 175 00 SV 6 IA 2 K 010 02 170 00 SV AM...

Page 57: ...rison with the hand held programmer this method offers advantages with respect to the possibilities of having characteristic curves readily displayed on the screen and easily varied the same holds for...

Page 58: ...sembly Line End Programming This method of programming is applied by the engine manufacturer during the final bench tests of the engine On this occasion the governor is programmed with regard to opera...

Page 59: ...ability is attained Increse derivative D fraction up to instability and reduce until stability is attained With these values set engine speed is to be disturbed briefly e g by shortly pressing the sto...

Page 60: ...o use all signals simultaneous because some inputs and outputs of the governor have various options depending on the application Version of Control Unit with plugs IP55 with terminal strip IP00 Versio...

Page 61: ...0 75 mm shielded e L5 Control Unit Sensors L 5 1 Control unit temperature 1 sensor cm 2 x 0 75 mm L 5 2 Control unit coolant temp sensor cm 2 x 0 75 mm L 5 3 Control unit boost pressure sensor cm 3 x...

Page 62: ...5 mm L 10 4 Control unit display current 2 cm 2 x 0 75 mm L 10 5 Control unit load sharing cm 2 x 0 75 mm L 10 6 Control unit pitch propeller control cm 2 x 0 75 mm k L11 Control Unit Frequency Input...

Page 63: ...Plug IP 55 for Genset with digital Accessories 33 Figure 18 Connections with Terminal Strip IP 00 for Genset with digital Accessories 34 Figure 19 Connection with Plugs IP 55 for Genset with analogue...

Page 64: ...Connection with Plugs IP 55 for Marine Operation in single Operation 45 Figure 30 Connection with Terminal Strip IP 00 for Marine Operation in single Operation 46 Figure 31 Harness with Cable Numbers...

Page 65: ...any you can simply include your business card the address where you want the manuals sent if different from above the number s as on front page bottom right and title s of the desired manual s or the...

Page 66: ...ls Quantity No of the manual Title Please send me your new sales documentation about the HEINZMANN Analogue Governors Application the HEINZMANN Digital Governors Application the HEINZMANN Gas Engine E...

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