Heinz Basic Series Operating Instructions Manual Download | Manualshive

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BWV_HSP_ E

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1.5 Weight of the gears

Basic series

Gear type

Housing

Weight without

motor

[kg]

HSP 40

GG

4,5

HSP 50

GG

7,5

HSP 63

GG

12,5

HSP 80

GG

25,0

HSP 100

GG

43,0

HSP 125

GG

77,0

HSP 160

GG

150

HSP 200

GG

280

HSP 250

GG

480

HSP 315

GG

680

Modified series

Gear type

Housing

Weight without

motor

[kg]

HSP 65

GG

14,5

HSP 80 X

GG

27,0

HSP 80 XK

GG

27,5

HSP 105

GG

48,0

HSP 130

GG

85,0

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Summary of Contents for Basic Series

Page 1: ...Operating Instructions Parallel shaft cam gear Type Serial No ...

Page 2: ...ant instructions 4 Maintenance Instructions 4 1 General remark 4 2 Drive 4 3 Motor brake 4 4 Gear 5 Inspection instructions 5 1 Inspection cycle 5 2 24 Hour Service 6 Spare part installation 6 1 Remark 6 2 Parallel shaft mechanism 6 2 1 Replacing cam followers parallel shaft cam stays built in 6 2 2 Replacing turret parallel shaft cam stays built in 6 2 3 Replacing parallel shaft cam turret stays ...

Page 3: ...eading the operating instructions and compliance with the inspection and maintenance stipulations Maintenance work may only be carried out by qualified personnel who are acquainted with the principles of the gear function 1 2 Safety instructions The gear corresponds to the recognized safety regulations When employed as part of a machine or plant danger of injury or death for the user or a third pe...

Page 4: ... kg HSP 40 GG 4 5 HSP 50 GG 7 5 HSP 63 GG 12 5 HSP 80 GG 25 0 HSP 100 GG 43 0 HSP 125 GG 77 0 HSP 160 GG 150 HSP 200 GG 280 HSP 250 GG 480 HSP 315 GG 680 Modified series Gear type Housing Weight without motor kg HSP 65 GG 14 5 HSP 80 X GG 27 0 HSP 80 XK GG 27 5 HSP 105 GG 48 0 HSP 130 GG 85 0 ...

Page 5: ... Due to the principle of the functioning of the gear the output shaft as well as the input shaft are subjected to variable torques The following must therefore be observed The gear must be mounted on a rigid machined surface The fixing bolts must be secured and if possible the position of the gear should be additionally fixed by means of dowel pins The connection between the gear and the driven lo...

Page 6: ...le area has a zero slope Through this the cam followers result in a precise self locking positioning of the output shaft without an additional locking mechanism When a brake motor is employed the positioning of the output shaft is independent on the braking accuracy of the motor as the accurate positioning is dictated by the position of cam followers in the dwell angle area The whole dwell angle a...

Page 7: ...s fitted with an additional indicator it should be observed that after braking has occurred the indicator is always positioned in the middle of the marking plate 3 4 Important Instructions With two speed drives normal operation occurs always at the higher speed high speed The lower speed low speed may only be used for setting up the unit or moving into the dwell angle area after an emergency stop ...

Page 8: ...ion 4 2 Drive The maintenance instructions for the gear brake motor or other drive units should be taken from the instructions supplied by the corresponding manufacturer 4 3 Motor brake Due to wear of motor brake the interruption in the dwell angle area as described in 3 3 should be checked from time to time The brake should be re adjusted or renewed if necessary ...

Page 9: ...ear unit is delivered with NSF H1 registered conform to FDA 21 CFR 178 3570 oil Klübersynth UH1 6 460 It is lubricated for life i e no oil changes are necessary at all The oil level should be checked at regular intervals Sufficient oil is present if when the gear unit is stationary the oil can be seen in the sightglass The lubrication of the cam rollers and the came is thus guaranteed For rotating...

Page 10: ...trol the oil level approximately every 8000 operation hours in order to avoid any damage of the gear by leakage of oil 5 2 24 Hour Service Immediate availability of important components is guaranteed through stocking of a stand by set disk cams output and cam followers by the unit operator ...

Page 11: ...t in Drain oil Move input shaft into dwell angle area Unscrew end cap of output shaft Lift output shaft out of parallel shaft housing Unscrew stud bolts off turret are glued in and remove cam followers Check shaft bore of cam followers in the turret if they are damaged and possibly widened In case of defective bores see 6 2 2 In case of perfect condition of bores push in new cam followers into tur...

Page 12: ...crew both eccentric covers Push inner ring of tapered roller bearing maximum 3 mm less than width of lock nut off input shaft by using lock nuts Pull off tapered roller bearing by using an extractor Remove lock nut and securing steel sheets Drive input shaft out of parallel shaft cam without using too much power on the cam followers Take old parallel shaft cam out of housing Put new parallel shaft...

Page 13: ...pth of bores remove chips Screw off eccentric cover seal bring into line above pin bore tighten slightly push pins and screw tightly Install new oil seals seal housing cover and screw tightly Fill in oil 6 2 4 Replacing mechanism completely Please refer to chapter 6 2 1 to 6 2 3 for the instructions for disassembling and installation of the turret 6 3 Tapered roller bearing When installing new tap...

Page 14: ...BWV_HSP_ E 14 16 6 4 Spare part drawing ...

Page 15: ...ut 3 Sealing set 3 1 Oil seal output 3 2 Oil seal input 3 3 O Ring output 3 4 O Ring input 4 Input shaft 5 Output shaft 7 Final remark All repair work requires a certain amount of experience and should therefore be carried out by HEINZ fitters Address of HEINZ HEINZ AUTOMATIONS SYSTEME GmbH Lilienthalstr 21 64625 Bensheim Tel 49 0 6251 1069 0 Fax 49 0 6251 1069 99 http www heinz automation de E Ma...

Page 16: ...BWV_HSP_ E 16 16 Lilienthalstrasse 21 D 64625 Bensheim Telefon 49 0 6251 1069 0 Fax 49 0 6251 1069 99 ...

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