HEIN-WERNER AUTOMOTIVE HW93809 Operating Instructions & Parts Manual Download Page 8

OPERATION

NOTICE:

 It may be necessary for some or all of the following steps to be completed using two people.

WARNING: 

Using this crane requires several steps which must be followed each and every time the crane is 

used:

 

    1. 

Adjusting 

the 

boom

 

    2. 

Adjusting 

the 

legs

 

    3. 

Positioning 

the 

crane

 

    4. 

Securing 

the 

load

 

    5. 

Adjusting 

the 

load 

height

 

    6. 

Moving 

the 

load

   

 

 

 

7. Folding the legs for storage

Each of these steps is discussed in detail in the following sections. Failure to follow all of these instructions can 

lead to serious injury and/or death.

Adjusting the Boom

1. To adjust the boom’s extension length between the 

crane’s three boom positions, the extension pin must 

first be removed from the boom.

2. After the extension pin is removed, slide the boom ex-

tension in or out of the boom until the desired position 

is reached.

3. The extension pin must then be inserted into the 

boom extension holes that are in line with the boom’s 

pin holes before the crane is operated further. The 

capacity of the crane in each of the extension posi-

tions must be noted prior to attaching a load and that 

capacity must not be exceeded. 

WARNING:

 

The crane’s extension pin must be in place before operating the crane and the capacity for that ex-

tension position must not be exceeded. Operating the crane without the extension pin or with a load that exceeds 

capacity may result in equipment failure leading to property damage, serious personal injury, and/or death.

Adjusting the Legs

1. If not already lowered, the crane’s legs must both be lowered 

so the casters rest on the floor prior to using the crane to lift a 

load. 

WARNING:

 

Lifting a load with the crane while either of 

the legs is in the folded position could cause instability of 

the crane. The crane may tip or fall over causing property 

damage, serious personal injury, and/or death.

2. To adjust the spread of the crane’s legs, the leg positioning 

pin must be removed from each leg that is to be repositioned.

3. Each leg can then be swiveled into the desired position of the 

three possible positions. The leg positioning pin from each 

repositioned leg must then be inserted into the leg positioning 

holes and through that leg’s pin holes. 

WARNING:

 

Failure to properly insert the leg positioning 

pin into each leg can cause instability in the crane and 

may lead to property damage, serious personal injury, and/

or death.

8

 

!

Figure 13 

Boom

Boom Extension

Boom Extension Hole

Extension Pin

 

!

 

!

Figure 14 

Left Leg

Leg Positioning 

Pin

Leg Positioning 

Holes

 

!

Summary of Contents for HW93809

Page 1: ...bol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid injury or death SFA Companies 10939 N Pomona Ave Kansas City MO 64153 custome...

Page 2: ...tes abnormally shall be removed from service until repaired If the equipment has been or is suspected to have been subjected to an abnormal load or shock immediately discontinue use until inspected by...

Page 3: ...50 3 4 35 3 4 82 640 lbs ASSEMBLY Hydraulic Pump Installation The HW93809 is available with a hand powered pump MP 100 WARNING Use of the wrong pump model on the crane can cause the crane to be overl...

Page 4: ...at the heads of all the bolts pass through the keyhole slots in the bracket 5 5 Once the heads of all the bolts 1 3 have passed through the keyhole slots in the bracket 5 lower the pump 4 so the bolts...

Page 5: ...acket 11 using two 5 16 x 3 4 bolts 15 and two 5 16 lock washers 16 The 5 16 x 3 4 bolts 15 thread into tapped holes in the air pump 12 3 Attach the S hook 17 to the hole in the pump bracket 11 as sho...

Page 6: ...her than the rod end Route the hose 23 from the cylinder 21 back to the pump so the hose 23 is lower at the end that connects to the cylinder 21 than at the end that connects to the pump 4 SLOWLY exte...

Page 7: ...ring 27 into the groove on the retaining pin 25 as shown in Figure 10 9 Align the hole on the quick coupler end of the cylinder 21 with the holes of the cylinder mounting plates 28 lifting the boom i...

Page 8: ...nsion pin must be in place before operating the crane and the capacity for that ex tension position must not be exceeded Operating the crane without the extension pin or with a load that exceeds capac...

Page 9: ...raised Pay careful attention to how the load will react when raised If the center of gravity of the load is not directly under the crane s capturing device or the load is awkwardly captured the load a...

Page 10: ...storage 1 Remove the leg positioning pin from each of the crane s legs 2 Rotate the legs outward until they clear the crane s frame 3 Separately lift each of the legs and rotate them until they are v...

Page 11: ...o report any problems Use the following procedures to inspect the crane for wear or damage Inspect Crane Frame Chain and Hook 1 Check the crane for corrosion cracked welds or any other damage such as...

Page 12: ...turer to repair this crane NEVER use spare parts from other sources they may not be designed to be used on this crane or rated at the same capacity TROUBLESHOOTING Symptom Possible Cause Corrective Ac...

Page 13: ...reference of location and position in the assembly sequence When ordering parts give model number part number and parts description Call or write for current pricing Hein Werner Customer Support 10939...

Page 14: ...ment 1 10 817 02008 Base Weldment 1 11 817 04048 Boom Pivot Pin 1 12 230 12001 Retaining Ring External 14 13 204 01707 Washer Plain 8 14 817 04030 Cylinder Rod Pin 1 15 353 40107 Crane Hydraulic Cylin...

Page 15: ...d Grip 2 29 200 31206 Capscrew Hex Head 1 30 204 01200 Washer Flat 5 31 082 50026 Tubing Round 1 32 817 04047 Link 4400 lb 2 33 470 23023 Shaft 3 4 dia 1 34 201 01220 Capscrew Socket Head 2 35 203 012...

Page 16: ...ATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO TWO YEARS OTHERWISE THE REPAIR REPLAC...

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