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10

PUMP PRIMING INSTRUCTIONS

If the jack should lose its prime for any reason, follow these steps to re-prime it:
1. With the release knob released, stroke the pump handle through 2 full cycles, slowly.

2. Raise pump handle fully up; lay the jack over on its left side, as viewed from rear. Push the pump handle “down.”

3. Stand the jack upright again, raise the pump handle to the top, lay the jack over on its left side and push the pump 

handle “down” again.

4. Stand the jack upright, stroke the pump handle while holding the release knob open (counter-clockwise).

5. Release the release knob. The jack should operate satisfactorily.

6. Repeat the priming procedure if necessary.

7. Call customer service at the address and numbers shown on the back cover of this manual if the problem persists 

after three attempts to re-prime the jack. 

MAINTENANCE AND LUBRICATION INSTRUCTIONS

All maintenance and lubrication procedures must be performed after the jack has been removed from service. 
Failure to heed this warning may result in personal and / or property damage.

!

   

WARNING

To properly maintain the jack, perform the following procedures:

1. All warning and capacity labels should be readable and complete. If they are not, contact Hein-Werner for replacement 

labeling. Wash external surfaces of jack, labels, and decals with a mild soap solution.

2. Lubricate all rotating and sliding portions of the jack monthly. The following lubricants are required:

  • Heavy-grade machine oil.

  • Tellus T22  hydraulic oil or equivalent.

3. Apply several drops of heavy grade machine oil to the pump plunger shaft and test the plunger for proper operation.

4. Oil the pump handle joints while operating the pump handle to work the oil in.

5. The hydraulic unit is sealed, and should never require fluid to be added to the reservoir. If fluid is needed, however, 

fill the reservoir as follows:

  • Place the jack in the normal upright position and turn the release knob counterclockwise to completely lower the 

jack.

  • Carefully clean dirt and contaminants from around the fill plug and then remove the plug.

  • Add Tellus T22 hydraulic oil or equivalent to the reservoir until fluid runs out of the fill plug hole. Be extremely 

careful to keep the fluid contaminant free and keep dirt and contaminants out of the reservoir of the jack. 

 

WARNING!

 

For safe and proper performance, Tellus T22 hydraulic fluid or equivalent is required. Use of improper 

or contaminated fluids can damage the seals, making the jack unsafe to use, and will void the warranty. Failure to 

heed this warning may result in personal injury and / or property damage.

• Reinstall fill plug.

Summary of Contents for HW93659

Page 1: ...tive com HW93659 M0 rev 11 07 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or...

Page 2: ...5 3 Select appropriate Support Stands and Bring Them to the Immediate Work Area 6 4 Prepare the Surrounding Area Before Using the Jack 6 5 Identify a Lift Point Prepare the Load for Lifting and Chock...

Page 3: ...s running NEVER use this jack in conjunction with any other jack or lift NEVER use this jack to raise one side or end of a forklift unless the other side or end of the forklift is in contact with the...

Page 4: ...re than 1 2 turn counterclockwise WARNING NEVER remove this mechanical stop NEVER force the release knob more than 1 2 turn counter clockwise as doing this may damage the release knob s return spring...

Page 5: ...mer service at 816 891 6390 NEVER use a jack that appears damaged in any way 2 Transport the Jack to the Work Area Transport the jack to the work area by either a wheeling it or b lifting and carrying...

Page 6: ...ands and Bring Them to the Immediate work Area It is important that appropriate support stands are used Hein Werner manufactures support stands that are made speci cally for forklifts WARNING Use appr...

Page 7: ...eled forklift from the 2 wheeled end or from the side NEVER use the jack to raise all four wheels of the forklift from the oor NEVER raise the forklift higher than 1 4 its tread width see Figure 4 Fig...

Page 8: ...ocated on top of the lift arm WARNING NEVER lift the forklift by its counterweight WARNING NEVER lift the forklift in a manner that is counter to the manufacturer s recommendations 6 Raise the Forklif...

Page 9: ...RNING Turn the release knob slowly to prevent the possibility of the jack from kicking out from under the forklift 4 Lower the jack completely and move the jack and chocks away from the work area INSP...

Page 10: ...If they are not contact Hein Werner for replacement labeling Wash external surfaces of jack labels and decals with a mild soap solution 2 Lubricate all rotating and sliding portions of the jack monthl...

Page 11: ...on of this manual Release is open gently turn the release knob in a clockwise direction until resistance is felt See the Release Knob Hold To Run FeatureTM section of this manual Overloaded use larger...

Page 12: ...1 4 9 1 3 12 11 3 19 10 1 18 5 2 20 4 7 8 Item Part Description Qty 1 239603 Handle Assembly 1 2 239604 Pump Handle Weldment 1 3 239605 Handle Lock and Hooks 1 4 239606 Retaining Ring E 3 8 4 5 23960...

Page 13: ...ing E 7 16Dia 1 13 238013 Ball 1 8 Dia 1 14 238014 Cylinder Cap 1 15 238015 O ring 2 1 16OD x 1 7 8ID 2 16 238016 Piston Segment 3 17 238017 Cylinder 1 18 238018 Reservoir Tube Weldment 1 19 238019 Pi...

Page 14: ...EVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO TWO YEARS OTHERWISE THE REPAIR REPLACEMENT...

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