HEIDENHAIN IK 5000 QUADRA-CHEK Quick Reference Manual Download Page 4

2

Software Setup

Certain essential operating parameters 

of the IK 5000 must be configured prior 

to using the system for the first time. 

Many additional factory default 

parameters can be changed later to 

accommodate specific application 

requirements, however, the essential 

settings discussed in subsequent pages, 

combined with the factory defaults 

will be adequate to begin operating 

standard IK 5000 systems. Please refer 

to the

 IK 5000 OEM Setup Guide 

at 

www.heidenhain.de 

for details 

regarding all setup parameters for the 

standard IK 5000 product family.

Additional software drivers will need to 

be installed for systems that utilize USB 

cameras for video edge detection.

Follow the installation and setup 

instructions in the order presented, 

and skip steps that do not apply to 

your system. Instructions will be found 

under headings that indicate the target 

systems:

• 

All Systems

 indicates instructions for 

all IK 5000 systems

• 

CNC Included

 indicates instructions 

for systems that include CNC control

• 

Optical Edge Included

 indicates 

instructions for systems that include 

optical edge detection

• 

Video Edge Included

 indicates 

instructions for systems that include 

video edge detection

• 

Touch Probe Included

 indicates 

instructions for systems that include a 

touch probe

All Systems

1. Turn the PC power on

Launch the PC operating system.

2. Install the video camera driver

If your system utilizes a digital video 

camera, follow the manufacturer’s 

instructions to install and test the video 

camera. Restart your system after the 

installation.

3. Install the IK 5000 software

Insert the IK 5000 CD into the CD ROM 

drive and follow the instructions shown 

on the screen to install the IK 5000 

software. The PC will restart after the 

installation.

Note

Plug the cables into IK 5000 connectors 

C, D and F at the top of the card with 

the cable connector flanges facing 

down.

Flyout cable connection to IK 5000 

PC card

Flyouts connected to IK 5000 PC 

card connectors C, D and F

7. Close the PC enclosure

Confirm that all cards, cable connections 

and flyouts are securely fastened and 

then replace the PC covers or panels.

8. Connect all other system hardware

Refer to the 

Card, Flyout and 

Connector Configuration 

diagram 

for your specific system shown earlier 

and connect all other system hardware 

to the IK 5000 card, flyouts and PC 

motherboard connectors.

9. Connect the PC power cable

Confirm that the PC power switch is in 

the OFF position and then connect the 

PC power cable to the PC and then to 

the power source.

Caution

Attach to the power source through a 

high-quality electrical surge suppressor 

to prevent damage to the PC and 

IK 5000 card due to power line 

transients.

PC Card and Flyout installation

The installation of the IK 5000 PC card 

and associated flyouts requires only 

a screwdriver and personal antistatic 

protection.

Danger of electrical shock!

Never work in an open enclosure 

when power is connected. Disconnect 

the power cable before opening the 

enclosure.

Caution

Attach antistatic protection such as a 

foot strap or wristband before installing 

IK 5000 hardware into your PC to 

prevent damage to circuit devices.

1. Disconnect power from the PC

2. Open the PC enclosure

Remove any covers or panels to 

gain access to the motherboard PCI 

expansion slots.

3. Remove flyout blanks

Refer to the 

Suggested PC Card and 

Flyout Placement

 diagram near the end 

of this guide and remove flyout blanks 

to accommodate the IK 5000 card and 

flyouts provided for your system.

Note

The card and flyout locations apply to 

most PCs with multiple expansion slots. 

Your PC might require different card or 

flyout positioning.

4. Install the IK 5000 card

Carefully plug the IK 5000 card into a 

PCI slot location. Limit card handling to 

the card edges as much as possible and 

secure the card with a bracket screw.

5. Install flyouts

Install the flyouts for your system into 

the appropriate locations and secure 

with bracket screws. 

6. Connect flyout cables to the card

Plug the internal flyout cables and power 

cable for your IK 5000 application into 

the appropriate card connectors. Refer 

to the 

Card, Flyout and Connector 

Configuration 

diagrams on earlier 

pages for the correct cable connections.

Installation and Setup

Summary of Contents for IK 5000 QUADRA-CHEK

Page 1: ...IK 5000 QUADRA CHEK OEM SoftwareVersion 3 0 x 9 2013 Quick Reference Guide Guide de Démarrage rapide ...

Page 2: ...ge Q Axis Encoder 30 pin header 5V 12V Ground 4 pin header E A C H 44 pin 30 pin G PC Motherboard Connections IK 5294 Card 26 pin PCI Bus Slot connector 681041 02 Foot switch J IK 5294 Metrology Computer IK 5294 Card 540541 24 540541 05 1 Vpp TTL 1 Vpp TTL 540550 40 540550 10 1 Vpp TTL 1 Vpp TTL 1 Vpp TTL 1 Vpp TTL ...

Page 3: ...receding pages show IK 5000 PC cards flyouts and connectors for all standard IK 5000 systems As shown in the diagrams some external connections are made directly to the IK 5000 PC card others are made to the card though flyout connectors While certain PC cards flyouts and connectors are common to multiple IK 5000 products others are unique to specific members of the IK 5000 product family The IK 5...

Page 4: ... that all cards cable connections and flyouts are securely fastened and then replace the PC covers or panels 8 Connect all other system hardware Refer to the Card Flyout and Connector Configuration diagram for your specific system shown earlier and connect all other system hardware to the IK 5000 card flyouts and PC motherboard connectors 9 Connect the PC power cable Confirm that the PC power swit...

Page 5: ...instructed to move the axis Begin moving the axis in slow gradual back and forth or up and down motions and click the OK button The sine wave output of the analog encoder will be displayed After a moment the changing encoder output count value and number of count errors will be shown Encoder wave output Continue moving the encoder slowly between the limits of motion until a few full limit to limit...

Page 6: ...d be given password access to setup screens Click the Tools Options Supervisor tab to display the supervisor Password field Options screen and Supervisor password field Enter options into the Password field to display Factory Options Factory Options screen Check the Factory Options boxes required for your system Leave boxes that do not apply to your system unchecked Check box items for standard sy...

Page 7: ...right Use the drop down lists to select button assignments Note If your system includes aTP200 touch probe assign DampTP 200 to one of the buttons to prevent false point entry when moving the probe between targets 7 Configure software fence If you would like to limit motion in your system using software travel limits click the Tools CNC software fence tab to display Machine and User fence paramete...

Page 8: ...to save the calibrations 8 Calibrate camera skew Click probe probe library then click ved located in the top left of the Probes panel Click the orientation tab to display the teach button Click the teach button and follow the displayed instructions Touch probe Included Follow these instructions if your system includes a touch probe 1 Configure the touch probe Click Tools options probe to show the ...

Page 9: ...es systèmes standards IK 5000 Comme cela est indiqué dans les diagrammes certaines connexions externes se font directement sur la carte PC IK 5000 d autres via les plaques de raccordement Alors que certaines cartes plaques de raccordement et connecteurs sont communs à plusieurs produits IK 5000 d autres sont uniques et sont spécifi ques à certains produits de la famille des IK 5000 Voici par exemp...

Page 10: ...hez les câbles dans les connecteurs C D et F de l IK 5000 de la partie supérieure de la carte avec collerette vers le bas Connexion des câbles des plaques de raccordement à la carte PC IK 5000 Plaques de raccordement connectées aux connecteurs C D et F de la carte PC IK 5000 7 Fermez le boitier du PC Vérifier que toutes les cartes les connexions et les plaques de raccordement soient fixées et reme...

Page 11: ... high Cochez la case Enable pour chaque axe et appuyez ensuite sur les boutons apply et close Tous les systèmes avec encodeurs analogiques La calibration est identique pour les circuits en sortie de courant et de tension Pour calibrer un encodeur analogique Sélectionnez l axe souhaité confirmez que le type correct d axe a été sélectionné et cliquez sur le bouton Wave de Display Type Cliquez sur le...

Page 12: ... superviseur Ecran des options et champ du mot de passe du superviseur Introduire options dans le champ du mot de passe pour afficher les options d usine Ecran options d usine Cochez les options d usine requises pour votre système Ne pas cocher les options qui ne concernent pas votre système Cocher les options pour le système standard comme indiqué à droite Les options d usine sont requises ou en ...

Page 13: ...mmutation optionnelle Les boutons du joystick sont numérotés à partir de 1 de la gauche vers la droite Utilisez la liste déroulante pour sélectionner les affectations des boutons Remarque Si un palpeurTP200 est inclus dans votre système assignez DampTP 200 à l un des boutons pour prévenir des introductions erronées pendant le déplacement du palpeur entre les cibles 7 Configurer les limites du logi...

Page 14: ... la résolution et du décalage pour ce grossissement Continuez jusqu à ce que tous les grossissements soient terminés Cliquez sur OK pour sauvegarder les calibrations 8 Calibration de l alignement de la caméra Cliquez sur Palpeur Magasin palpeurs et ensuite sur Ved situé en haut à gauche du tableau des palpeurs Cliquez sur l onglet Orientation pour afficher le bouton Etalonner Cliquez sur le bouton...

Page 15: ...1041 02 Foot switch G PC Motherboard Connections IK 5293 Card 9 pin PCI Bus Slot connector M Touch probe Touch probe 50 pin header D 50 pin IK 5293 Metrology Computer 1 Vpp TTL 540550 40 540550 10 on request IK 5293 Card 1 Vpp TTL 1 Vpp TTL 1 Vpp TTL Card flyout and connector configurations ...

Page 16: ...ions IK 5394 EG Card 26 pin PCI Bus Slot connector Optical light inputs 2 optical jacks T Light source Screen sensor P R 681041 02 Foot switch 540541 24 540541 05 681049 xx 681049 xx J IK 5394 EG Metrology Computer IK 5394 EG Card Comparator 1 Vpp TTL 1 Vpp TTL 540550 40 540550 10 1 Vpp TTL 1 Vpp TTL 1 Vpp TTL 1 Vpp TTL Card flyout and connector configurations ...

Page 17: ...ntroller N Video camera zoom control 30 pin header F 30 pin Video lamps Zoom motor IK 5394 3D Metrology Computer 5V 12V Ground 4 pin header E G PC Motherboard Connections PCI Bus Slot connector Video Camera IK 5394 3D Card K 540541 24 540541 05 on request on request 1 Vpp TTL 1 Vpp TTL 540550 40 540550 10 9 pin M Touch probe on request 1 Vpp TTL 1 Vpp TTL 1 Vpp TTL 1 Vpp TTL Card flyout and connec...

Page 18: ...32C Stepper amps only X Y Axis CNC control 26 pin edge B PCI Bus Slot connector J Optical light inputs 2 optical jacks T P R IK 5493 Metrology Computer IK 5493 Card Light source Screen sensor Comparator Servo Stepper Servo Stepper PC Motherboard Connections W RS 232C 9 pin 540540 24 540540 05 540660 56 540660 53 Stepper Servo 681045 01 681046 01 Stepper Servo 681045 01 681046 01 540660 56 540660 5...

Page 19: ... CNC control 26 pin edge B PCI Bus Slot connector J Video light control 50 pin header D IK 5494 2D Card IK 5494 2D Metrology Computer Video Camera Servo Stepper Video camera zoom control 30 pin header F 25 pin 44 pin 50 pin 1 2 8 Light Controller N 30 pin Video lamps Zoom motor K PC Motherboard Connections W RS 232C 9 pin 540660 56 540660 53 Stepper Servo 681045 01 681046 01 Stepper Servo 681045 0...

Page 20: ...light control and touch probe 50 pin header D 50 pin 1 2 8 Light Controller Video lamps Touch probe 5V 12V Ground 4 pin header E G PCI Bus Slot connector IK 5494 3D Card IK 5494 3D Metrology Computer Video Camera Servo Stepper Video camera zoom control 30 pin header F Servo Stepper PC Motherboard Connections W RS 232C 9 pin 25 pin N 30 pin Zoom motor on request on request on request 540660 56 5406...

Page 21: ... pin header D 50 pin TP 200 Touch probe TP 200 Touch probe 50 pin header V 50 pin 5V 12V Ground 4 pin header E G PCI Bus Slot connector IK 5594 Card IK 5594 Metrology Computer Video Camera Video camera zoom control 30 pin header F Servo Stepper Servo Stepper 1 2 8 Light Controller Video lamps 25 pin N 30 pin Zoom motor PC Motherboard Connections W RS 232C 9 pin on request on request on request 540...

Page 22: ...h Probe withVideo Edge IK 5493 Optical Edge with CNC IK 5494 3D Touch Probe andVideo Edge with CNC 1 30 44 1 9 A M 1 30 44 1 30 44 A H 1 30 44 1 30 44 1 30 44 1 9 1 25 A H K M N 1 30 44 1 30 44 A H P R 1 30 44 1 30 44 1 18 26 A B H J 1 18 26 P R 1 30 44 1 30 44 1 18 26 1 30 44 1 25 A B H J K N 1 18 26 1 30 44 1 30 44 1 18 26 1 30 44 1 9 1 25 A B H J K M N 1 18 26 1 30 44 1 30 44 1 18 26 1 30 44 1 ...

Page 23: ... Crosshair 2D System IK 5293Touch Probe 2D 3D System IK 5394 3DVideo Touch Probe 3D System IK 5494 2DVideo Evaluation 2D System with CNC IK 5494 3DVideo Touch Probe 2D 3D System with CNC IK 5394 EG Optical Edge Detector 2D System IK 5493 Optical Edge Detector 2D System with CNC ...

Page 24: ...IK 5594Video TP 200Touch Probe 2D 3D System with CNC Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm mm ...

Page 25: ...0 41 42 43 44 Y LED Y 5 Vdc Y LED Y GND Z 5 Vdc Z LED Z 5 Vdc Z LED B X Y Z CNC IK 5494 2D IK 5494 3D IK 5594 X Y CNC IK 5493 1 2 3 4 5 6 7 8 9 X motor direction Y motor direction Z motor direction Y joystick in 0 5 Vdc Joystick 12 Vdc Button 2 TTL in X positioner 90 º Y positioner 90 º Z positioner 90 º 10 11 12 13 14 15 16 17 18 X motor drive servo stepper Y motor drive servo stepper Z motor dri...

Page 26: ... GND 2 Lamp en 7 37 38 39 40 41 42 43 44 Lamp out GND 2 Zoom GND J Q CNC IK 5493 IK 5494 2D IK 5494 3D IK 5594 1 2 3 4 5 6 7 8 9 Q Motor out or sign 12 Vdc In 5 Q 90 10 11 12 13 14 15 16 17 18 Q Motor out or step Q Joystick In 4 Q 0 19 20 21 22 23 24 25 26 Amp Inhibit GND GND GND 5 Vdc In 6 5 Vdc GND H Q Encoder axis IK 5294 IK 5394 EG IK 5394 3D IK 5493 IK 5494 2D IK 5494 3D IK 5594 1 2 3 4 5 6 7...

Page 27: ... out 8 TTL out 7 TTL out 6 TTL out 5 TTL out 4 10 11 12 13 14 15 16 17 18 Zoom en B Zoom en A Zoom limit 2 Zoom limit 1 GND 5 Vdc Step out B Step out B Q reset 19 20 21 22 23 24 25 Step out A Z reset Step out A Y reset Servo out B X reset Servo out A P Light source IK 5394 EG IK 5493 1 2 In GND R Screen sensor IK 5394 EG IK 5493 1 2 In GND W V 24 RS 232 C CNC stepper amp programming IK 5493 IK 549...

Page 28: ...lano Italy www heidenhain it JP HEIDENHAIN K K Tokyo 102 0083 Japan www heidenhain co jp KR HEIDENHAIN Korea LTD Gasan Dong Seoul Korea 153 782 www heidenhain co kr MX HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes Ags Mexico E mail info heidenhain com MY ISOSERVE SDN BHD 43200 Balakong Selangor E mail isoserve po jaring my NL HEIDENHAIN NEDERLAND B V 6716 BM Ede Netherlands www heidenhain nl ...

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