Hedensted Gruppen HG Combi Cut User Manual Download Page 1

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21 October 2010

USERS MANUAL

HG COMBI CUT

Slicing machine with update

Summary of Contents for HG Combi Cut

Page 1: ...21 October 2010 USERS MANUAL HG COMBI CUT Slicing machine with update...

Page 2: ...arts If you need service it can be a great help both to you and our service team that we jointly according to the pictures can trace where the problems are at the machine Therefore it is important tha...

Page 3: ...5 3 Relocation 9 6 Operation terms 10 7 Operation of the Mac panel 12 7 1 Programme specifications 13 8 Starting up the HG Combi Cut 17 9 Operating the HG Combi Cut 18 10 Adjustment 21 10 1 Change bet...

Page 4: ...Telephone 0045 75891244 for professionel farmes 4 2 Machine information HG Combi Cut TYPE MACHINE NO YEAR CUSTOMER DEALER Type Sign 3 400 N PE 2 9 7...

Page 5: ...es a correct slicing of mink of variable sizes 3 1 Construction HG Combi Cut is constructed in surface treated steel with painted shield All the components are of the highest quality and this combined...

Page 6: ...of mink Wrong use or ignorance of the security instructions can cause damages on the body or breakdown of the machinery Pay attention in following sectors 1 Look out the machine contains rotating kni...

Page 7: ...ine with fingers or clothing this can cause damages on the body DANGER SHARP KNIVES The machine contains more sharp knives both rotating pneumatic moveable Avoid touching with fingers and clothing thi...

Page 8: ...n Keep the transport fittings if the machine has to removed 5 1 Connection Electricity The HG Combi Cut is fit with a 16A CEE socket to which 400 volt is connected with zero and earth The machine has...

Page 9: ...vantage be connected to the socket 5 3 Relocation Before moving the machine you have to disconnect the air and electricity connection Pay attention the moveable parts of the machine can change positio...

Page 10: ...e By activating and simultaneous press on the foot pedal you can reverse in this sequence 4 Stop possibility for stopping between every sequence 5 Male Female reverser 6 Reset emergency stop After act...

Page 11: ...elly Spade for back and tail and pull off hooks for hind legs 2 Cross knife 3 Left paw holder clip cut system 4 Right paw holder clip cut system 5 Operation panel MAC Panel 6 Adjustment of stretch pre...

Page 12: ...panel is used to adjust the machine to the user but it can also inform the operator with different statistical information 1 Screen 2 Data buttons press to enter the individual menu 3 Numeric pad for...

Page 13: ...r of sequences Operator can change the counter TOTAL PROD Shows total production of the machine Cannot be changed EMERGENCYSTOP NOT READY PRESS GREEN RESET RESET THE MACHINE PRESS BLUE RESET Screen pi...

Page 14: ...ast as possible and are default settings If the stretch pressure is very low it may be necessary to increase this time so that the operator gets more time to put the animal correctly in before the kni...

Page 15: ...N OFF Belly spade speed Skinloosener speed Leg hook speed Setting the tower s starting position in Male and Female program The distance calculated from the tower s top position Setting the position in...

Page 16: ...OFF Number of cut the paw knife has to cut in female setting Here you can turn on and off the stop of the cross knife At stop the knife only drives on by activation of the foot pedal If you keep down...

Page 17: ...ergency stop page 10 point 7 7 Press the button Reset Page 10 point 3 8 Press the foot pedal Page 10 point 9 Warning Now the machine will run a cycle 8 Watch the stretch pressure Page 11 point 6 min 1...

Page 18: ...hat it fits to the need of the operator The below description of the operation take basis in the factory adjustments where the machine runs with hind leg loosener and step functions If the machine is...

Page 19: ...ivating the foot pedal 4 Then the machine pulls the paws from each other and at the same time the knife 2 runs against left 5 Before you start to slice a Fetch the tail of the mink with the right hand...

Page 20: ...g Step pedal Then the hook runs down with a vertical movement and stops with an open hook Activated the foot pedal Next step closes the hook around the thighbone 12 Activate the foot pedal Then the ta...

Page 21: ...Adjust the paw knife 3 so that it cuts or clips paw 4 Adjustment of the hind leg hooks 4 These have to be adjusted in the MAC panel so that they run 3 mm past the thigh supporter immediate after the h...

Page 22: ...rtion to the triangular cut By slicing of MALE mink wedge 1 has to be mounted alone By slicing of FEMALE mink the wedges 1 and 2 have to be mounted The hind leg hooks 3 have to be adjusted so that the...

Page 23: ...escription 11 1 Daily cleaning and maintenance Before you start cleaning disconnect electricity and pneumatic air 1 After use only clean the machine with pneumatic air 2 Remove slicing rests and sawdu...

Page 24: ...Hedensted Gruppen Item no 476570 Patron 400g 11 3 Storing of the HG Combi Cut To obtain a long lifetime and good reliability by starting up it is necessary to clean the machine well and make an extra...

Page 25: ...y tower 30316 Assembly tower iam A2 16 05 2004 Combi cut 1 2 TV 1 30316 Parts List DESCRIPTION PART NUMBER QTY ITEM Bolt unbrako cyl 5x20 FZB 10205020 4 1 Bolt unbrako cyl 5x25 FZB 10205025 4 2 Bolt u...

Page 26: ...5 FZB 20406025 2 9 Hexagon countersunk head 8x16 FZB 20408016 4 10 Hexagon countersunk head 8x20 FZB 20408020 4 11 Reinforcement for tower model ES 207880 1 12 Console for tower model 2008 207885 1 13...

Page 27: ...countersunk head 6x25 FZB 20406025 4 9 Ball runner block SHS25V 207911 2 10 Ball guide rail SHS25 170mm 207913 1 11 Ball guide rail SHS25 200mm 207915 1 12 Cylinder RM 192032 M 50 210305 1 13 Cylinder...

Page 28: ...5 Lock for knives 70 80 206070 2 16 Hub for knives 70 80 206071 2 17 Air motor LZB 22A049 55 206084 1 18 Air motor LZB 22A049 Links 206091 1 19 Bushing for tailroll 207820 1 20 Knife f slicing machine...

Page 29: ...0 2 16 Nut M8 FZB 1508000 2 17 Self locking nut M8 FZB 17908000 3 18 Hexagon countersunk head 8x25 FZB 20408025 1 19 Hexagon countersunk head 8x35 FZB 20408035 1 20 Bracket for leghook 207856 1 21 Spa...

Page 30: ...FZB 10208035 1 9 Hexagon bolt m8x35 FZB 11408035 6 10 Nut M6 FZB 1506000 2 11 Nut M8 FZB 1508000 1 12 Self locking nut M8 FZB 17908000 3 13 Hexagon countersunk head 8x25 FZB 20408025 1 14 Hexagon cou...

Page 31: ...RA 192032 M 20 210330 1 10 Lock nut MP150189_M10x1 25 210427 1 11 Lock nut MP150190_M12x1 25 210428 1 12 Cylinder PRA 182040 M 80 212123 1 13 F Joint QM 57040 25 214108 1 14 F Joint QM 8025 25 214115...

Page 32: ...tric bodyholde iam A3 17 05 2004 1 1 TV 1 30667 Parts List DESCRIPTION PART NUMBER QTY ITEM Stop screw M5 10 FZB 20905010 4 1 Body holder hook left 30665 1 2 Body holder hook right 30666 1 3 Brace for...

Page 33: ...ssembly bodyholder iam A3 17 05 2004 1 2 Welded Steel Mild TV 1 30716 Parts List DESCRIPTION PART NUMBER QTY ITEM Fitting bolt M6 8x12mm 20206012 1 1 Stop screw M5 5 FZB 20905005 2 2 Lock nut MP150189...

Page 34: ...0 1 7 Self locking nut M6 FZB 17906000 1 8 Self locking nut M8 FZB 17908000 3 9 Self locking nut M10 FZB 17910000 1 10 Fitting bolt M6 8x16mm 20206016 1 11 Hexagon countersunk head 6x12 FZB 20406012 2...

Page 35: ...king nut M8 FZB 17908000 3 10 Self locking nut M10 FZB 17910000 1 11 Fitting bolt M6 8x16mm 20206016 1 12 Hexagon countersunk head 6x12 FZB 20406012 2 13 Hub for crosscut knife 205918 1 14 Knife for s...

Page 36: ...17905000 2 12 Fitting bolt M5 6x16mm 20205016 2 13 Bearing for pawgrib 207865 2 14 Roller for paw cut with bushing 207948 2 15 Pawcut system_2010 Right 207973 1 16 Cylinder RA 192032 M 25 210320 1 17...

Page 37: ...m5x35 FZB 11405035 1 8 Self locking nut M5 FZB 17905000 1 9 Hexagon countersunk head 4x10 FZB 20404010 4 10 Hexagon countersunk head 6x12 FZB 20406012 2 11 Paw knife CC HSS110 62 40 4mm 207825 1 12 Sl...

Page 38: ...M5 FZB 17905000 2 12 Fitting bolt M5 6x16mm 20205016 2 13 Bearing for pawgrib 207865 2 14 Roller for paw cut with bushing 207948 2 15 Pawcut system_2010 Left 207969 1 16 Cylinder RA 192032 M 25 210320...

Page 39: ...7 Hexagon bolt m5x35 FZB 11405035 1 8 Self locking nut M5 FZB 17905000 1 9 Hexagon countersunk head 4x10 FZB 20404010 4 10 Hexagon countersunk head 6x12 FZB 20406012 2 11 Paw knife CC HSS110 62 40 4m...

Page 40: ...er reifes Parts List DESCRIPTION PART NUMBER QTY ITEM Bolt Unbraco cyl 3x8 FZB 10203008 2 1 Hexagon bolt m8x16 FZB 11408016 1 2 Gearmotor high effect with breake 207902 1 3 Key 8x7x32mm DIN 6885A 2079...

Page 41: ...3x8 FZB 10203008 2 1 Bolt unbraco cyl 4x10 FZB 10204010 2 2 Bolt unbraco cyl 6x20 FZB 10206020 1 3 Bolt unbraco cyl 6x25 FZB 10206025 4 4 Stop screw 4x5 black 10504005 1 5 Nut M12 FZB 1512000 1 6 Sel...

Page 42: ...4 mm under the thigh holder Even though I close the hooks correctly round the thighs it does not loosen well The hook does not close far enough round or it is bended Try to increase the length and str...

Page 43: ...Telephone 0045 75891244 for professionel farmes 43 Fig 2 2 2a Fig 1 1...

Page 44: ...Telephone 0045 75891244 for professionel farmes 44 Fig 3 3 3a...

Page 45: ...4 Power supply 24V PLC 230V output Current cut out device 16A CEE output F converter Vertical axis F converter Horizontal axis Emergency shutdown system Current cut out device PLC current cut out devi...

Page 46: ......

Page 47: ...o flow control V23 V24 C0K510628 16 17 2 Cyl C3 C4 RT 57225 M 50 18 2 F Mounting QM 57025 25 19 2 Nut M P1501 89 20 2 Straight adaptor C01250618 21 2 Banjo flow control V25 V26 C0TA00618 22 23 1 Cyl C...

Page 48: ...8025 25 43 1 Nut M P1501 89 44 2 Swivel C02470618 45 46 2 Cyl C8 C9 RA 192032 M 25 47 2 F Mounting QM 8025 25 48 2 Nut M P1501 89 49 4 Swivel C02470618 50 2 Swivel Y adaptor C00820600 51 52 2 Cyl C10...

Page 49: ......

Page 50: ...040 27 8 2 Straight adaptor C02250628 9 10 1 Cyl C14 RA 192020 M 25 11 1 Nut M P1501 60 12 2 Banjo flow control V37 V38 C0K510405 13 14 2 Cyl C15 16 RA 192032 M 80 15 2 F Mounting QM 8025 25 16 2 Nut...

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Page 52: ...Silencer T40C1800 16 17 1 Valve V18 V61B413A A313J 18 1 Connector M P43313 3 19 2 Swivel C02470828 20 1 Silencer T40C2800 21 2 Swivel Y adaptor C00820800 22 23 1 Valve V19 V60A413A A313J 24 1 Connect...

Page 53: ...42 43 1 Swivel Tee adaptor C02671038 44 1 Stem reducer C00231008 45 1 Oil removal filter FF F73C 3GD AT0 46 1 Swivel C02471038 47 1 Union Tee C00601000 48 1 wall mounting bracket 4424 50 49 50 1 Valve...

Page 54: ...S Vejlevej 15 8722 Hedensted herewith declares that HG slicing machine Combi Cut Typenumber 207800 is in conformity with the provision of The Machinery Directive 98 37 EF The low Voltage Directive 73...

Page 55: ...Voltage 3x400V N PE Connection 16A CEE PLC control 220 V 24 V DC Pneumatic air 7 bar Air volume Min 500 l min Air connection Cejn 320 quick coupling Kapacity 180 350 mink pr hour Weight 300 kg Dimensi...

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