Heavy Duty Power Systems HDI 7000RWB Owner'S Manual Download

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OWNER’S MANUAL

AIR-COOLED DIESEL GENERATOR SET

Model HDI 7000RWB

Heavy Duty Power Systems

Phone#:208-949-1121

Summary of Contents for HDI 7000RWB

Page 1: ...OWNER S MANUAL AIR COOLED DIESEL GENERATOR SET Model HDI 7000RWB Heavy Duty Power Systems Phone 208 949 1121 ...

Page 2: ...gine Direct fuel injection system Recoil starter or an optional electric starter Large fuel tank Automatic voltage stabilizer NFB circuit protector AC and DC outputs Low oil pressure sensor H D brand air cooled diesel generators arewidely used when electrical power power is scarce Our generators provide a portable mobile solution in supplying for field operations during project construction Some o...

Page 3: ...tion of the generator 3 2 2 Preparation before operation 4 2 3 Checking the operation of the diesel engine 7 2 4 Starting the generator set 7 2 5 Proper operation of the generator set 8 2 6 Loading 9 2 7 Stopping the generator 10 Chapter 3 Maintenance 11 3 1 Maintenance schedules 11 3 2 Storing for long periods of time 12 Chapter 4 Troubleshooting 13 4 1 Troubleshooting procedures 13 4 2 Questions...

Page 4: ...ng time hr at rated power 8 8 Noise level dBA 7m zero load full load 69 74 69 74 Net weight kg US lbs 165 363 165 363 Overall dimension mm L W H US inch 920 520 700 36 2 26 5 27 6 920 520 700 36 2 26 5 27 6 Starter system electric starter electric starter Fuel type 0 summer 10 winter 35 chill cold diesel 0 summer 10 winter 35 chill cold diesel Lube oil brand CD or better than CD CD or better than ...

Page 5: ...ted below Table 1 Height above sea level ft Ambient temperature o F RH 0 60 20 o C 60 3280 8 1000 m 41 104 5 40 o C 90 1 3 General dimensions and overview of the 1 4 Operation Instruction generators 1 3 1 HDI 7000RWB dimensions of the series generator Turn the switch POWER and circuit breaker switch AC SW to OFF position see figure 1 as following Figure 1 2 ...

Page 6: ...s of frequency and cumulative time will turn on in the right part of the panel If you need 120V AC output please turn the transfer switch left to 120V position and turn circuit breaker to ON position If you need AC 120 240V please turn the transfer switch right to 120 240V position and turn circuit breaker to ON position When you use the transfer switch please turn circuit breaker to OFF position ...

Page 7: ...tor starts E04 frequency 67Hz The data is detected 5 seconds after generator starts E05 frequency 53Hz The data is detected 5 seconds after generator starts E06 battery voltage 19V The data is detected before starting The generator can not start if fault is inspected E07 battery voltage 10 5V The data is detected before starting The generator can not start if fault is inspected E08 low oil pressur...

Page 8: ...s Never inhale exhaust gases emitted by the engine The exhaust gases contain toxic carbon monoxide Never operate your generator in places with poor ventilation In order to operate this machinery indoors a suitable ventilation system for the building is required to draw the poisonous exhaust gases out 2 1 3 Prevention from accidental burns Never touch the muffler and its cover when the diesel engin...

Page 9: ...oices and fuel treatment Fuel tank Use only light diesel fuel The fuel should be filtered clean Never let dust and water mix with fuel in the fuel tank Otherwise it will clog the fuel lines and oil nozzles It may also damage your pressure pump Note It is dangerous to overfill the fuel tank Never exceed the red piston in the filter Type HDI 7000RWB HDI 7000RWB The effective volume of fuel tank L US...

Page 10: ... the oil regularly the piston and cylinder will wear easily or seize up Also the life of the other parts in your engine such as bearings and other rotating parts will shorten considerably Although there is an alarm system to check for low oil pressure it is always a good idea to check the amount of oil inside the engine If the oil level is low fill it before starting the engine A good time to drai...

Page 11: ...arbon brush Also check whether the position of the carbon brush at the slide ring is correct and the fixture is reliable with a good contact According to the electric wiring diagram check to see whether the connecting wire is correct and the connected place is firm Use a 500 M Ω meter to measure the insulation resistance of the electrical part The resistance should be no less than 5M Ω When measur...

Page 12: ...e air filter 3 Check the outer cover of the oil nozzle Loosen the butterfly nut and open the outer cover 2 3 3 Engine break in When you purchase a brand new engine the engine must be properly broken in The break in period is about 20 hours 1 Avoid overloading the engine when brand new 2 Change the engine oil according to specifications An oil change for a brand new engine is about 20 hours or ever...

Page 13: ... operating let the ignition retain on the ON position Note If you crank the starter too long the battery may be drained too much to provide enough energy for proper engine ignition Also when the diesel engine is operating let the key retain in the ON position Important Notice All of our units come with a maintenance free battery You do not need to add any battery acid 2 5 Proper operation of the g...

Page 14: ...ut the switch in the GEN generator position The AC voltage from the socket of the power supply can be output 3 When connecting devices to the generator make sure to connect these devices in order Connect the large loads onto the generator first If everything is functional smaller loads can then be added If the generator shuts off it may be because the load being drawn by all the various devices ar...

Page 15: ...s Do not smoke let flames and sparks get near the battery while it is charging as this may cause a fire To avoid sparking while connecting the cables to the battery first connect the cables to the battery then to the motor To disconnect battery cables first disconnect the motor end of the cable 2 7 Stopping the generator 1 Take the electrical load off the generator 2 Put the speed handle in the RU...

Page 16: ...il Clean the fuel filter Check fuel oil leakage after every operating Check and screw each fastened part screw the bolt of cylinder head firmly Check injector Check injection pump Check fuel pipe If necessary exchange it Check the lube oil level in the oil pan and refill before starting Replace the lube oil the first time the second time and afterward Clean lube Oil filter the first time the secon...

Page 17: ...e the fuel filter from the port Use diesel fuel to clean the fuel filter Also remove the fuel injector and clean the carbon deposit around it The recommended time period for this is 3 months or 100 hours 3 1 4 Cylinder head bolt tensions The cylinder head bolts should be tightened to specifications please refer to the diesel engine manual for specifications and the special tools required to do thi...

Page 18: ...le to ON position Carbon brush of generator was worn The contact is bad Exchange the carbon brush The contact of socket is bad Adjust the contact feet of socket The rated revolution of engine cannot be reached Make it reach to the rated revolution in accordance with the requirements AVR automatic governor is damaged Exchange it Generator cannot generate electricity and has not welding voltage The ...

Page 19: ...GENERATOR PARTS DIAGRAMS AND LISTINGS 6 1 CHAPTER 5 GENERATOR PARTS DIAGRAMS AND LISTINGS Figure 5 1 Overall view of engine generator assembly ...

Page 20: ...affle 1 009 10 stationary rings of generators 1 010 11 Right board of cover 1 011 12 Output panel assembly 1 012 13 Cover of observing bore for air filter 1 013 14 Cover of fuel tank assembly 1 014 15 Buoy for oil level indication 1 015 16 Fuel tank not assembly 1 016 17 Lining of absorbing mat 4 017 18 Shock absorbing mat 4 018 19 Clipφ9 4 019 20 Clipφ13 4 020 21 Fuel inlet pipeⅠ φ13 1 021 22 Fue...

Page 21: ...lder of intake wind leading shaft 1 058 59 Cover of wheel 4 059 60 Fuel leak off pipe of pipe teeφ9 1 060 1 e e t e p i P 1 6 62 Fuel inlet pipe of pipe teeφ13 1 062 63 Support of manostat 1 063 64 lead of manostat 1 064 65 Electromagnet 1 083 66 Accelerator electromagnet 1 084 67 Pulling wire for turn off 1 085 68 Pulling wire for throttle 1 086 69 Pulling role for accelerator 1 087 A Bolt M6 16w...

Page 22: ...GENERATOR PARTS DIAGRAMS AND LISTINGS 9 1 Figure 5 2 Electric panel parts drawing ...

Page 23: ...HDI 7000RWB C 029 HDI 7000RWB C 030 HDI 7000RWB C 031 2 Electric start switch 1 3 Square American type socket 1 4 Overload protector 20A 1 4 1 Overload protector 30A 1 5 B type aluminum panel 1 6 Bolt M4 12 GB T819 1 2000 6 7 Bolt M6 10 GB T819 1 2000 4 8 Voltmeter 1 9 Bolt M3 16 GB823 88 2 10 Digital Timing 1 11 Red wire holder 107 1 12 Black wire holder 107 1 13 Bolt M4 25 GB T818 2 14 plate Was...

Page 24: ... 005 HDI 7000 RWB B 006 HDI 7000 RWB B 007 HDI 7000 RWB B 008 HDI 7000 RWB B 009 HDI 7000 RWB B 010 HDI 7000 RWB B 011 HDI 7000 RWB B 012 HDI 7000 RWB B 013 HDI 7000 RWB B 014 2 Diode 3510 1 3 Bolt M5 x 16 2 4 Fan Blade 1 5 Bearing 6204 GB T 307 1 6 Rotor Unit 1 7 Center bolt M10 x 216 GB T5789 1986 1 8 Guard board of motor 1 9 Installing bolt M6 180 GB T5789 1986 4 10 Capacitance 30mf 1 11 Wiring...

Page 25: ...CIRCUIT DIAGRAM 2 2 CHAPTER 6 CIRCUIT DIAGRAM ...

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