Heatrae Sadia PremierPlus PES170D Installation And User Manual Download Page 8

INSTALLATION - DISCHARGE 

It is a requirement of Building Regulation G3 that any discharge from an unvented system is conveyed to where it 

is visible, but will not cause danger to persons in or about the building. The tundish and discharge pipes should be 

fitted in accordance with the requirements and guidance notes of Building Regulation G3. The G3 Requirements and 

Guidance section 3.50 - 3.63 are reproduced in the following sections of this manual. For discharge pipe arrangements 

not covered by G3 Guidance advice should be sought from your local Building Control Officer. Any discharge pipe 

connected to the pressure relief devices (Expansion Valve and Temperature/Pressure Relief Valve) must be installed in 

a continuously downward direction and in a frost free environment.

Water may drip from the discharge pipe of the pressure relief device. This pipe must be left open to the atmosphere. 

The pressure relief device is to be operated regularly to remove lime deposits and to verify that it is not blocked.

G3 REQUIREMENT

“...there shall be precautions...to ensure that the hot water discharged from safety devices is safely conveyed to where 

it is visible but will not cause danger to persons in or about the building.”

Notes: 

Discharge pipe-work D2 can now be a plastic pipe but only pipes that have been tested to a minimum 110°C must 

be used.

Discharge pipe D2 can now be plumbed into the soil stack but only soil stacks that can handle temperatures of 99°C 

or greater should be used.

The following extract is taken from the latest G3 Regulations

Discharge pipe D1

3.50   Safety devices such as temperature relief valves or combined temperature and pressure and pressure relief  

 

valves (see paragraphs 3.13 or 3.18) should discharge either directly or by way of a manifold via a short    

 

length of metal pipe (D1) to a tundish.

3.51   The diameter of discharge pipe (D1) should be not less than the nominal outlet size of the temperature relief  

 valve.

3.52  Where a manifold is used it should be sized to accept and discharge the total discharge form the discharge  

 

pipes connected to it.

3.53  Where valves other than the temperature and pressure relief valve from a single unvented hot water system  

 

dischargeby way of the same manifold that is used by the safety devices, the manifold should be factory fitted  

 

as part of the hot water storage system unit or package.

Tundish

3.54  The tundish should be vertical, located in the same space as the unvented hot water storage system and be  

 

fitted as close as possible to, and lower than, the valve, with no more than 600mm of pipe between the valve  

 

outlet and the tundish (Fig. 5 & Table 3, page 10).

Note: To comply with the Water Supply (Water Fittings) Regulations, the tundish should incorporate a suitable air 

gap.

3.55  Any discharge should be visible at the tundish.  In addition, where discharges from safety devices may not be  

 

apparent, e.g. in dwellings occupied by people with impaired vision or mobility, consideration should be  

 

given to the installation of a suitable safety device to warn when discharge takes place, e.g. electronically  

 operated.

Discharge pipe D2

3.56  The discharge pipe (D2) from the tundish should:

(a)   have a vertical section of pipe at least 300mm long below the tundish before any elbows or bends in the    

        pipework (see Diagram 1, G3), (Fig. 5, page 10);  and

(b)   be installed with a continuous fall thereafter of at least 1 in 200.

3.57  The discharge pipe (D2) should be made of:

(a)   metal; or

(b)  other material that has been demonstrated to be capable of safely withstanding temperatures of the water   

       discharged and is clearly and permanently marked to identify the product and performance standard (e.g. as  

       specified in the relevant part of BS 7291).

3.58  The discharge pipe (D2) should be at least one pipe size larger than the nominal outlet size of the safety    

 

device unless its total equivalent hydraulic resistance exceeds that of a straight pipe 9m long, i.e. for  

 

 

discharge pipes between 9m and 18m the equivalent resistance length should be at least two sizes larger  

 

than the nominal outlet size of the safety device; between 18 and 27m at least 3 sizes larger,  

and so on;  

 

bends must be taken into account in calculating the flow resistance.  (See Diagram 1, Table 1, G3), (Fig. 5 &  

 

Table 3, page 10) and the worked example.

Note:  An alternative approach for sizing discharge pipes would be to follow Annex D, section D.2 of BS 6700:2006 

Specification for design, installation, testing and maintenance of services supplying water for domestic use within buildings 

and their curtilages.

3.59    Where a single common discharge pipe serves more than one system, it should be at least one pipe size larger than 

the largest individual discharge pipe

Summary of Contents for PremierPlus PES170D

Page 1: ...PremierPlus Solar Unvented Hot Water Cylinder Installation and User Manual SOLAR D SOLAR INDIRECT DIRECT...

Page 2: ...nt for their needs that it is installed commissioned and serviced in accordance with the manufacturer s instructions by competent persons and that it meets the requirements of the appropriate Building...

Page 3: ...SUPERVISION WARNING Do not switch on if there is a possibility that the water in the heater is frozen OPERATIONAL SUMMARY Indirect models in conformance with BS EN 12897 2006 Maximum mains water suppl...

Page 4: ...nts of the CE marking directive and is KIWA approved to show compli ance with Building Regulations Section G3 The following instructions are offered as a guide to installation which must be carried ou...

Page 5: ...ngs It is advantageous in many mixer showers to have balanced hot and cold water supplies In these instances a balanced pressure cold water connection should be placed between the cold water combinati...

Page 6: ...pansion vessel should allow access to recharge the pres sure as and when necessary this can be done using a normal car foot pump It is recommended that the expansion vessel is adequately supported An...

Page 7: ...LET 10 SOLAR CONTROL HOUSING A B C D E F TYPE DIMENSIONS mm AUXILLARY VOLUME litres AUXILLARY COIL SURFACE AREA sq m RATING kW HOT WATER DRAW OFF Litres to 40 C HEATING TIME DIRECT MINS SOLAR SURFACE...

Page 8: ...at is used by the safety devices the manifold should be factory fitted as part of the hot water storage system unit or package Tundish 3 54 The tundish should be vertical located in the same space as...

Page 9: ...revent contact whilst maintaining visibility and d discharges at high level e g into a metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof capable of with...

Page 10: ...ee Building Regulation G3 section 3 56 Table 4 and worked example Valve outlet size Minimum size of discharge pipe D1 Minimum size of discharge pipe D2 from tundish Maximum resistance allowed expresse...

Page 11: ...le Fig 6 Direct Electrical connections schematic THERMAL CUT OUT RESET BUTTON SPINDLE POSITIONS MINIMUM TEMP 10 C MAXIMUM TEMP 72 C APPROX 60 C ROTATE SPINDLE CLOCKWISE FOR TEMPERATURE INCREASE AND CO...

Page 12: ...CUT OUT PROBE CONTROL ASSEMBLY POWER SUPPLY TO SOLAR CONTROLLER L N E SOLAR CONTROLLER L N 1 2 3 Control Housing Details Element Connections 1 5mm 3 Core HOFR sheathed cable Indirect control wiring F...

Page 13: ...ar circulation is stopped 5 0 INSTALLATION DIRECT UNITS 5 1 PLUMBING CONNECTIONS Direct units require the following pipework connections Cold water supply to and from inlet controls Outlet to hot wate...

Page 14: ...located under the terminal cover mounted on the side of the unit The supply cable s must be routed through the cable grip s in the terminal housing DISCONNECT FROM MAINS SUPPLY BEFORE REMOVING ANY CO...

Page 15: ...PERATION OF THEIR PRODUCTS WITHIN THE SYSTEM KEY Bl BLUE Br BROWN G GREY O ORANGE GY GREEN YELLOW DHW DOMESTIC HOT WATER HTG HEATING DHW OFF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Bl Br G O GY L N N L...

Page 16: ...n be adjusted by inserting a flat bladed screwdriver in the adjustment knob on top of the immersion heater thermostat and rotating The adjustment range on the spindle represents a temperature range of...

Page 17: ...nscrew immersion heater backnut s and remove immersion heater from the unit A key spanner is supplied with the PremierPlus solar unit for easy removal tightening of the immersion heater s Over time th...

Page 18: ...leaks The heating source immersion heater s boiler or solar primary circuit can then be switched on 8 7 BENCHMARKTM LOG BOOK On completion of any maintenance or service of the Premier Plus the Benchm...

Page 19: ...hermostat and thermal cut out These controls must be wired in series with the 2 port motorised zone valve supplied to interupt the flow of primary water around the heat exchanger coil when the control...

Page 20: ...hen drawing water from the unit SPARE PARTS A full range of spare parts are available for the PremierPlus cylinder range See Table 6 Page 22 Refer to the technical data label on the unit to identify t...

Page 21: ...tly Check wiring and or plumbing connections to motorised valve Water discharges from expansion valve INTERMITTENTLY Expansion vessel charge pressure has reduced below 3 5bar or set to high See Mainte...

Page 22: ...odels 95 607 863 13 Expansion vessel 18 litre 170 and 210 litre models 95 607 864 14 Expansion vessel 24 litre 250 and 300 litre models 95 607 612 15 Blanking plate assembly 95 605 881 16 Nut olive pa...

Page 23: ...23 18 4 23 20 3 24 17 19 22 1 25 Fig 13 Indirect Solar...

Page 24: ...24 4 3 17 22 20 2 1 17 24 23 25 Fig 14 Direct Solar...

Page 25: ...t The BenchmarkTM Commissioning Checklist Service Record included in this product Guide has been completed Regular maintenance has been carried out by a competent person in accordance with the require...

Page 26: ...26...

Page 27: ...27...

Page 28: ...te responsibility and sustainability charters and reduce our printed material we encourage you to download product brochures from our website In designing these files we have taken into account the ne...

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