Heatilator Gas Fireplace GDST3831I Owner'S Manual Download

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Heatilator • GDST3831I • 2127-900 Rev. N • 6/15

Service Parts

GDST3831I

Beginning Manufacturing Date: Mar 2008

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.

Stocked

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

Exhaust Restrictor

530-299

Fiberglass Rope Ring

045-455

Gasket Assembly

2128-081

Contains Vent, Seal Cap, Burner Neck, Shutter Bracket
and Valve Plate Gaskets

Glass Latch Assembly

Pkg of 2

33858/2

Lava Rock

2005-790

Mineral Wool

050-721

Thermostat Wire

2118-170

Surround Overlay (contains overlay for top, bottom and sides)

SRV2126-FACE

Touch Up Paint

TUP-GBK-12

2 in Jumper Wires

2012-206

Conversion Kit NG

NGK-MS32

Conversion Kit LP

LPK-MS32

Pilot Ori

ce NG

593-528

Pilot Ori

ce LP

593-527

Regulator NG

NGK-DXV

Regulator LP

LPK-DXF

Summary of Contents for Gas Fireplace GDST3831I

Page 1: ...ions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZ...

Page 2: ...ype of Gas Model Number Not Not for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide solide This This appl...

Page 3: ...Qualified Service Technician 14 Installer Guide 4 Getting Started A Typical Appliance System 16 B Design and Installation Considerations 17 C Tools and Supplies Needed 17 D Inspect Appliance and Comp...

Page 4: ...l Projections 44 B Facing Material 44 C Splatter Guard 45 14 Appliance Setup A Remove Fixed Glass Assembly 47 B Remove the Shipping Materials 47 C Clean the Appliance 47 D Accessories 47 E Lava Rock M...

Page 5: ...original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized...

Page 6: ...This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This i...

Page 7: ...sed pa per plant fibers plastics or other material that can ignite and burn whether flame proofed or not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE...

Page 8: ...ting appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector...

Page 9: ...GLASS Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable mater...

Page 10: ...not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative door or front G Remote Controls Wall Controls and Wall Switches Follo...

Page 11: ...ean See installation and operating instruc tions accompanying appliance Hot while in operation DO NOT touch Keep children clothing furniture gasoline and other liquids having flammable vapors away DO...

Page 12: ...will disappear Blue flames This is a result of normal operation and the flames will begin to yellow as the fireplace is al lowed to burn for 20 to 40 minutes Odor from fireplace When first operated t...

Page 13: ...ed due to lint from carpeting or other factors Control compartment burner and circulating air passageway of the fireplace must be kept clean CAUTION Risk of Burns The fireplace should be turned off an...

Page 14: ...e is no damage to glass or glass frame Replace as necessary Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged Replace as necessary Logs Frequen...

Page 15: ...tery failure or leaking Check for smooth lighting and ignition carryover to all ports Verify that there is no ignition delay Inspect for lifting or other flame problems Verify air shutter setting is c...

Page 16: ...OP ON FLOOR OF ATTIC SECTION 8 C VERTICAL TERMINATION CAP SECTION 10 C VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS SECTION 8 C FRAMING HEADED OFF IN CEILING JOISTS SECTION 8 C...

Page 17: ...ry C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Non corrosive leak check solu...

Page 18: ...ngs and for service access Due to high temperatures the appliance should be locat ed out of traffic and away from furniture and draperies NOTICE Illustrations reflect typical installations and are FOR...

Page 19: ...xtending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and...

Page 20: ...ustible Mantel Leg or Wall Projections Acceptable on both sides of opening SHEETROCK AIR SPACE REQUIRED 3 5 in 5 6 7 8 9 10 3 4 5 12 11 10 9 8 7 6 MEASUREMENT FROM FIREPLACE OPENING TO BOTTOM OF APPLI...

Page 21: ...N H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other mat...

Page 22: ...n of the vent termination must not interfere with access to the electrical service A 12 inches clearances above grade veranda porch deck or balcony B 12 inches clearance to window or door that may be...

Page 23: ...e of install the elbow heat shield may be screwed to the exhaust pipe see Figure 6 6 Cut the tabs as shown and bend down Secure the heat shield to the pipe maintain ing 3 inch to 4 inch between the pi...

Page 24: ...en two 45 elbows see Figure 7 1 Figure 7 1 7 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams D Measuring Standards Vertic...

Page 25: ...equired at each change in venting direction and in any location where it is necessary to maintain the necessary clearance to combustibles A simple up and out installation Figure 7 3 requires only enou...

Page 26: ...1 4 inch downward slant to allow any moisture in cap to be released F Vent Diagrams H1 V1 Figure 7 4 One Elbow V1 Minimum H1 Maximum 90 Elbow 2 ft 610 mm 1 2 ft 152 mm 2 ft 610 mm 1 1 2 ft 457 mm 3 ft...

Page 27: ...1 Note There MUST be a 25 reduction in total H when using flex vent except when using the simple up and out installation see Figure 7 3 WARNING Fire Risk When using SLP HRC SS and SLP HRC ZC SS termin...

Page 28: ...ee Warning Below Note There MUST be a 25 reduction in total H when using flex vent except when using the simple up and out installation see Figure 7 3 WARNING Fire Risk When using SLP HRC SS and SLP H...

Page 29: ...ight If the vent configuration has a total vertical of 15 50 feet an exhaust restrictor may be needed The exhaust restrictor can be located in the appliance manual bag Exhaust restrictor Instructions...

Page 30: ...1 4 m 15 ft 4 6 m H Max 15 ft 4 6 m No specific restrictions on this value EXCEPT V1 V2 H1 cannot exceed 40 ft 12 2 m V1 Minimum H1 H2 Maximum V2 V1 V2 Min 90 Elbow 1 2 ft 152 mm 1 2 ft 152 mm 1 ft 3...

Page 31: ...arance at wall shield firestops 1 in 25 mm clearance bottom and sides Heat Shields Wall Shield Firestop WALL 3 in 76 mm top clearance 1 in 25 mm clearance around vertical sections Figure 6 1 Horizonta...

Page 32: ...Figure 8 3 Installing Ceiling Firestop Figure 8 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP INSTALLED BELOW CEILING CEI...

Page 33: ...ion making sure to maintain proper clearance to combustibles 3 Level the appliance from side to side and front to back It is acceptable to use wood shims under the appliance 4 Fasten the appliance to...

Page 34: ...preceding component Commercial Multi family Multi level exceeding two sto ries or High Rise Applications For Installation into a commercial multi family multi level exceeding two stories or high rise...

Page 35: ...ealing the inner flue is not required All unit collar pipe slip section elbow and cap outer flues shall be sealed Maintain a 1 1 2 in 38 mm overlap between the slip section and the pipe section Secure...

Page 36: ...ws A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes Use a plumb bob to mark the center line of the venting system on the ceiling and dri...

Page 37: ...FROM ROOF TO LOWEST DISCHARGE OPENING Figure 10 12 CAULK NOTICE Failure to properly caulk the roof flashing and pipe seams may permit entry of water Caulk the gap between the roof flashing and the out...

Page 38: ...ating and fire heat shields must extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap shown in Figure 10 16...

Page 39: ...ate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes...

Page 40: ...DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Ris...

Page 41: ...ched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 12 2 Intellifire Pilot Ignition IPI Wiring Diagram This appliance is equipped with an Intellifire control valve which ope...

Page 42: ...nition Wiring Diagram with Wall Switch or Thermostat TRANSFORMER 3 VAC PLUG IN PLUG IN BLACK RED BATTERY PACK REMOTE WIRES TO BROWN ORANGE GREEN VALVE GROUND TO FIREPLACE CHASSIS HOT NEUTRAL WHITE ORA...

Page 43: ...PPLY WIRES WHITE RED BLACK GREEN WHITE MINIMUM 14 3 AWG WITH GROUND JUNCTION BOX KNOCKOUT Figure 12 5 Junction Box Wired to Wall Switch or BC10 ROMEX CONNECTORS Figure 12 4 Junction Box Detail NOTICE...

Page 44: ...ints between the finished wall and appliance top and sides using a 300 F minimum sealant Refer to Figure 13 3 WARNING Risk of Fire DO NOT apply combustible materials beyond the minimum clearances Comp...

Page 45: ...tep 3 Crease flaps on left and right sides of splatter guard using the scored line as the guide See Figure 13 6 Step 4 Center the splatter guard in front of the unit as shown in Figure 13 8 Place the...

Page 46: ...ht bottom of splatter guard and fit them into the square holes The tabs are now inside the front of the splatter guard carefully bend them down See Figure 13 12 To Close the Lower Access Panel Careful...

Page 47: ...mber material annually Improperly placed embers interfere with proper burner operation Placing the Ember Material Ember material is shipped with this gas appliance To place the ember material Embers C...

Page 48: ...f the appliance verify that the pilot is on the left side See Figure 2 Log Set Assembly LOGS 2126 Models ST 550T IPI GDST3831I STEP 2 Log 1 SRV2126 700 Place Log 1 so that the large cutout on the bott...

Page 49: ...5 Log 3 SRV2126 702 Place the remaining Log 3 2 of 2 identical logs into the fireplace so that the bot tom of the log rests in the notch on the ledge on the front side of the basepan Then place the t...

Page 50: ...or cracks chips or scratches DO NOT strike slam or scratch glass DO NOT operate fireplace with glass removed cracked broken or scratched Replace as a complete assembly Air Shutter Settings H Install T...

Page 51: ...d sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark a No power or transformer installed incorrectly Verify that transformer i...

Page 52: ...ifice is installed and gas inlet is set to pressure specifications Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod c Module is n...

Page 53: ...nsions and clearances refer to Section 5 Figure 16 1 See Through Dimensions Location Inches Millimeters H 4 1 4 108 I 1 1 2 38 J 8 203 K 8 3 4 222 L 34 1 2 876 M 16 406 N 31 1 4 794 Location Inches Mi...

Page 54: ...p SLP WS Wall Shield Firestop 10 7 8 in 276 mm 8 7 8 in 225 mm 1 1 2 in 38 mm 8 11 16 in 220 mm 8 11 16 in 220 mm 1 1 2 in 38 mm 12 in 305 mm 12 in 305 mm 5 1 2 in 146 mm B Vent Components Diagrams EF...

Page 55: ...02 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Len...

Page 56: ...4 mm 10 9 16 in 269 mm 14 in 356 mm SLP FLEX TRAP Horizontal Termination Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4 in 273 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK C...

Page 57: ...13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm SLP HRC SS SLP HRC ZC SS HORIZONTAL TE...

Page 58: ...Wire harnesses required to power the PVI SLP connect to the appliance and are ordered separately from PVI SLP Contact your dealer to order 16 IN 406 mm 15 IN 381 mm 16 11 16 IN 424 mm 9 3 16 IN 233 mm...

Page 59: ...ely from PVLP SLP Contact your dealer to order Note The PVLP SLP requires a PVLP CK be installed on this appliance The PVLP CK is ordered separately from the PVLP SLP Contact your dealer to order Figu...

Page 60: ...ed at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Log Set Assembly LOGS 2126 Y 1 Log 1 SRV2126 700 2 Log 2 SRV2126 701 3 Log 3 Qty 2 req SRV2126 702 4 Sheetrock Ledge 2126 118 5 Refractory Qty 2 req 2...

Page 61: ...pot ITEM DESCRIPTION COMMENTS PART NUMBER 9 1 Battery Pack 593 594A Y 9 2 3 Volt Transformer 593 593A Y 9 3 Module Wire Assembly 593 590A Y 9 4 Module 593 592 Y 9 5 Valve Bracket 2118 104 9 6 Valve NG...

Page 62: ...DESCRIPTION COMMENTS PART NUMBER Exhaust Restrictor 530 299 Fiberglass Rope Ring 045 455 Gasket Assembly 2128 081 Contains Vent Seal Cap Burner Neck Shutter Bracket and Valve Plate Gaskets Glass Latc...

Page 63: ...________________ ________________________________________________________________________________ Printed in U S A Copyright 2015 DO NOT DISCARD THIS MANUAL NOTICE Leave this manual with party respons...

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