Heatilator Gas Fireplace GDCL4136I Owner'S Manual Download | Manualshive

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Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev. W • 12/15

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B. Design and Installation Considerations

Heatilator direct vent gas appliances are designed to op-
erate with all combustion air siphoned from outside of the
building and all exhaust gases expelled to the outside. No
additional outside air source is required.
Installation MUST comply with local, regional, state and
national codes and regulations. Consult insurance carrier,
local building inspector,

fi

re of

fi

cials or authorities having

jurisdiction over restrictions, installation inspection and
permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system con

fi

guration to be used.

• Gas supply piping requirements.
• Electrical wiring requirements.
• Framing and

fi

nishing details.

• Whether optional accessories—devices such as a fan,

wall switch, or remote control—are desired.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following
tools and building supplies are available.
Tape measure

Framing material

Pliers

Non-corrosive leak check solution

Hammer Phillips

screwdriver

Gloves Framing

square

Voltmeter

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level Reciprocating

saw

Manometer

Flat blade screwdriver

1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
Caulk (minimum of 300ºF continuous exposure rating)
One 1/4 in. female connection (for optional fan).

Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a quali

fi

ed

service technician, service agency or your dealer.

Installation and service of this
appliance should be performed by
quali

fi

ed personnel. Hearth & Home

Technologies recommends HHT
Factory Trained or NFI certified
professionals.



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Summary of Contents for Gas Fireplace GDCL4136I

Page 1: ...children and other at risk individuals DO NOT store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance What to do if you smell gas DO NOT try to ligh...

Page 2: ...Serial Number Type of Gas Model Number Not Not for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide solide...

Page 3: ...chnician 14 Installer Guide 4 Getting Started A Typical Appliance System 15 B Design and Installation Considerations 16 C Tools and Supplies Needed 16 D Inspect Appliance and Components 17 5 Framing a...

Page 4: ...ishing A Splatter Guard 54 B Mantel and Wall Projections 56 C Facing Material 57 14 Appliance Setup A Remove Fixed Glass Assembly 58 B Remove the Shipping Materials 58 C Clean the Appliance 58 D Acces...

Page 5: ...s on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an indepe...

Page 6: ...RRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishe...

Page 7: ...ther material that can ignite and burn whether flame proofed or not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically...

Page 8: ...gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or loca...

Page 9: ...HILDREN TO TOUCH GLASS Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or othe...

Page 10: ...the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative door or front G Remote Controls Wall Controls and Wal...

Page 11: ...l compartment clean See installation and operating instruc tions accompanying appliance Hot while in operation DO NOT touch Keep children clothing furniture gasoline and other liquids having flammable...

Page 12: ...replace is al lowed to burn for 20 to 40 minutes Odor from fireplace When first operated this fireplace may release an odor for the first several hours This is caused by the curing of materials from m...

Page 13: ...ing When properly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By...

Page 14: ...hen cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed air circulation Burner Ignition and Operation Fr...

Page 15: ...RATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS SECTION 8 D FRAMING HEADED OFF IN CEILING JOISTS SECTION 8 C GAS LINE SECTION 11 C MANTEL AND MANTEL LEG SECTION 5 D SURROUND HEARTH EXTENSION VENT...

Page 16: ...er optional accessories devices such as a fan wall switch or remote control are desired C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supp...

Page 17: ...for and the warranty will be voided by the following actions Installation and use of any damaged appliance or vent system component Modification of the appliance or vent system Installation other tha...

Page 18: ...atures the appliance should be locat ed out of traffic and away from furniture and draperies NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams...

Page 19: ...th caulk with a minimum of Figure 5 2 Clearances to Combustibles 300 F continuous exposure rating to seal gaps Gas line holes and other openings should be caulked with caulk with a minimum of 300 F co...

Page 20: ...h Rough Opening Width Rough Opening Depth Inches 10 8 5 8 38 1 8 23 40 34 1 8 0 0 1 2 36 Millimeters 254 219 968 584 1016 867 0 0 13 914 C A B D Figure 5 4 Clearances to Combustibles Adjust framing di...

Page 21: ...1 2 3 4 5 6 12 32 MAX MIN TO CEILING MEASUREMENT FROM FIREPLACE OPENING TO BOTTOM OF APPLIANCE 33 1 2 IN 4 32 8 9 10 12 7 6 6 7 8 9 10 12 MAX MIN TO CEILING MEASUREMENT FROM FIREPLACE OPENING TO BOTTO...

Page 22: ...FIREPLACE OPENING Figure 5 10 Non Combustible Zone GDFL4136I GDST4336I Figure 5 9 Combustible Mantel Leg or Wall Projections Acceptable on both sides of opening Figure 5 11 Non Combustible Zone GDCR41...

Page 23: ...MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulat...

Page 24: ...G X V H A V V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RM...

Page 25: ...rtical run A length of straight pipe is allowed between two 45 elbows see Figure 7 1 Figure 7 1 7 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are u...

Page 26: ...Vent Diagrams Top Vent Horizontal Termination Two 45 Elbows Installation requirements to replace the first 90 elbow with two 45 elbows 4 ft min 1 22 m 16 ft max 4 87 m 1 4 in max 6 mm Figure 7 3 Note...

Page 27: ...ly 2 ft 610 mm 6 in 152 mm 2 1 2 ft 762 mm 1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 6 ft 1 8 m 3 ft 914 mm 11 ft 3 3 m 4 ft 1 2 m 20 ft 6 1 m V1 H1 40 ft 12 2 m Maximum H1 20 ft 6 1 m Maximum V1 Minimum H1...

Page 28: ...w only 2 ft 610 mm 6 in 152 mm 1 ft 305 mm 6 in 152 mm 3 ft 914 mm 6 in 152 mm 3 ft 914 mm 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 5 ft 1 5 m 1 ft 305 mm 6 ft 1 8 m 1 ft 305 mm 6 ft 1 8 m 2 ft 610 mm 12 f...

Page 29: ...nual bag Refractory Panel To access the exhaust opening remove the refractory panel and exhaust baffle To remove refractory panel remove the two screws on top To remove the exhaust baffle remove the t...

Page 30: ...5 SETTINGS 1 2 3 4 5 Vertical TOP VENT REAR VENT NG LP NG LP 4 ft 1 1 No Restrictor No Restrictor No Restrictor 8 ft 2 2 1 2 1 1 No Restrictor 15 ft 3 3 3 2 2 2 1 2 20 ft 3 4 3 3 3 3 2 3 25 ft 3 4 3...

Page 31: ...eed 50 ft 15 2 m Figure 7 11 Two Elbows H1 V2 V1 Three Elbows V1 H1 H2 V2 V1 V2 Minimum H1 H2 Maximum ELBOW ONLY 1 ft 305 mm 1 ft 305 mm 6 in 152 mm 2 ft 610 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 f...

Page 32: ...6I GDCR4136I GDCL4136I 2129 900 Rev W 12 15 32 3 Rear Vent Horizontal Termination Figure 7 13 Figure 7 14 No Elbow One 45 Elbow H1 18 in 406 mm Maximum H1 H1 DO NOT use a 45 elbow in corner installati...

Page 33: ...610 mm 4 ft 1 2 m 7 ft 2 1 m 3 ft 914 mm 3 ft 914 mm 9 ft 2 7 m 12 ft 3 7 m 3 ft 914 mm 4 ft 1 2 m 18 ft 5 5 m 20 ft 6 1 m V1 H1 H2 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 20 ft 6 1 m Maxim...

Page 34: ...H1 Maximum 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 2 m 8 ft 2 4 m 5 ft 1 5 m 8 ft 2 4 m V1 H1 40 ft 12 2 m Maximum H1 8 ft 2 4 m Maximum V...

Page 35: ...2 1 m 10 ft 3 1 m 8 ft 2 4 m No specific restrictions on this value EXCEPT V1 H1 H2 H3 cannot exceed 40 ft 12 2 m Maximum H1 H2 H3 8 ft 2 4 m Maximum H1 Maximum V1 Minimum H2 H1 H2 Maximum 2 ft 610 m...

Page 36: ...KHDW VKLHOGV PXVW EH ILHOG WULPPHG I ZDOO WKLFNQHVV LV JUHDWHU WKDQ LQ D 93 60 ZLOO EH UHTXLUHG DVP SLP Pipe Shown 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield F...

Page 37: ...f your local inspector requires a wall shield firestop on both sides then both wall shield firestops must have a heat shield refer to Section 16 B attached to them See Section 10 L for information for...

Page 38: ...irestop may be installed above or below the ceiling joists when installed with a attic insulation shield It must be under joists between floors that are not insulated Refer to Figure 8 7 Secure with t...

Page 39: ...pliance Secure the vent gasket to the appliance with two self tapping screws found in the manual bag Note The vent gasket can found in the manual bag Proceed to Section 9 C Figure 9 2 Fold heat shiel...

Page 40: ...ttached Figure 9 6 Cut the metal retaining band Figure 9 7 Remove the seal cap Figure 9 8 Discard the seal cap insulation plug and the insulation basket Figure 9 9 Attach the first vent section it wil...

Page 41: ...R nailing tab location 3 Place the appliance into position making sure to maintain proper clearance to combustibles Figure 9 12 Securing An Appliance NAILING TABS Note Once appliance is setup for top...

Page 42: ...ANDOFF DO NOT REMOVE STANDOFF DO NOT REMOVE REFRACTORY DO NOT REMOVE REFRACTORY WARNING Risk of Fire DO NOT remove refractory Appliance could overheat Figure 9 13 Do Not Remove Refractory Figure 9 14...

Page 43: ...ions together If predrilling holes DO NOT penetrate inner pipe For 90 and 45 elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue a...

Page 44: ...be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated Figure 10 5 Adding Venting Components Note Align seams to engage pipe then...

Page 45: ...ported every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horiz...

Page 46: ...ing support box on the outside roof Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 3 mm larger than the support box outline Low...

Page 47: ...INIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 10 15 NOTICE Failure to properly caulk the roof flashing and pipe seams may permit entry of water Caulk the gap between the roof flashing and...

Page 48: ...ARNING Risk of Fire To prevent overheating and fire heat shields must extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal t...

Page 49: ...n DVP TRAP1 can adjust 1 1 2 in 3 1 8 to 4 5 8 in DVP TRAP2 can adjust 4 in 5 3 8 to 9 3 8 DVP HPC1 can adjust 2 1 8 in 4 1 4 to 6 3 8 DVP HPC2 can adjust 4 1 8 in 6 3 8 to 10 1 2 L Install Horizontal...

Page 50: ...check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the fac...

Page 51: ...rect wiring will override IPI safety lockout Refer to Figure 12 1 and Figure 12 2 Intellifire Pilot Ignition IPI Wiring Diagrams This appliance is equipped with an Intellifire control valve which oper...

Page 52: ...olts 110 120 VAC is required at junction box unless equipped with battery back up TRANSFORMER 3 VAC PLUG IN BLACK RED BATTERY PACK WIRE ASSEMBLY WIRES TO BROWN ORANGE GREEN VALVE HOT NEUTRAL GROUND TO...

Page 53: ...NOTICE DO NOT wire 110 120 VAC to wall switch RED SWITCH SWITCH BOX RED BLACK BLACK GREEN GREEN WHITE POWER SUPPLY WIRES WHITE RED BLACK GREEN WHITE MINIMUM 14 3 AWG WITH GROUND JUNCTION BOX KNOCKOUT...

Page 54: ...e during the installation process before finishing work on the whole hearth is complete Splatter guards may be factory installed or accompany the door of the unit depending on the fire place model Spl...

Page 55: ...13 7 Pull out and fold up the panel as shown in Figure 13 8 Disengage the tabs on left and right bottom of splatter guard and fit them into the square holes The tabs are now inside the front of the s...

Page 56: ...T FROM FIREPLACE OPENING TO BOTTOM OF APPLIANCE 33 1 2 IN Figure 13 14 Minimum Vertical and Maximum Horizontal Dimensions of Non Combustibles Figure 13 15 Minimum Vertical and Maximum Horizontal Dimen...

Page 57: ...ust never overhang into the glass opening Observe all clearances when applying combustible materials Seal joints between the finished wall and appliance top and sides using a 300 F minimum sealant Ref...

Page 58: ...r material annually Improperly placed embers interfere with proper burner operation Placing the Ember Material Ember material is shipped with this gas appliance To place the ember material Embers CANN...

Page 59: ...e 2 Figure 2 Factory Installed Logs and Pilot Position STEP 1 Log 1 SRV2129 704 Place Log 1 on Log A The end and bottom of Log 1 fit into the indentation on Log A highlighted in Figure 3 The Y shaped...

Page 60: ...on the indentations located on Log 2 and Log D Log 3 should extend beyond Log 2 by one inch Figure 8 Placement of Log 3 Figure 5 Placement of Log 2 Figure 7 Placement of Log 3 B B C C D D B B 2 2 BUR...

Page 61: ...of Log 2 that is highlighted in Figure 11 Place that portion of Log 2 on the indentation on Log C Log 2 will rest on the tip of Log B Slide the bottom of Log 2 up to the edge of the burner as shown in...

Page 62: ...ly G Fixed Glass Assembly Removing Fixed Glass Assembly WARNING Risk of Asphyxiation Handle fixed glass assembly with care Inspect the gasket to ensure it is undamaged and inspect the glass for cracks...

Page 63: ...d sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark a No power or transformer installed incorrectly Verify that transformer i...

Page 64: ...ify cor rect pilot orifice is installed and gas inlet is set to pressure specifications Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing r...

Page 65: ...g dimensions and clearances refer to Section 5 Figure 16 1 GDST4336I Dimensions Location Inches Millimeters I 1 1 2 38 J 27 686 K 8 203 L 12 305 M 9 1 2 241 N 38 965 O 34 5 8 880 P 24 610 Location Inc...

Page 66: ...VIEW RIGHT VIEW LEFT VIEW A P L K D M O N E ELECTRICAL ACCESS GAS LINE ACCESS J K F G H i Location Inches Millimeters I 1 1 2 38 J 27 686 K 8 203 L 12 305 M 9 1 2 241 N 38 965 O 34 5 8 880 P 24 610 L...

Page 67: ...VIEW ELECTRICAL ACCESS GAS LINE ACCESS LEFT VIEW A J K L K D F G H M P N i O E F ELECTRICAL ACCESS Q Location Inches Millimeters I 1 1 2 38 J 27 686 K 8 203 L 12 305 M 9 1 2 241 N 24 1 2 622 O 38 965...

Page 68: ...276 mm 45 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in 20...

Page 69: ...2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall t...

Page 70: ...p Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 1...

Page 71: ...133 mm 12 1 2 in 318 mm DVP TVHW VerticalTermination Cap Highwind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Ca...

Page 72: ...rness PVI WH80 100 ft PV Wire Harness PVI WH100 PVI SLP Power Vent Inline Note Wire harnesses required to power the PVI SLP connect to the appliance and are ordered separately from PVI SLP Contact you...

Page 73: ...ing Firestop SLP WS Wall Shield Firestop 10 7 8 in 276 mm 8 7 8 in 225 mm 1 1 2 in 38 mm 8 11 16 in 220 mm 8 11 16 in 220 mm 1 1 2 in 38 mm 12 in 305 mm 12 in 305 mm 5 1 2 in 146 mm B Vent Components...

Page 74: ...mm 13 in 330 mm 13 in 330 mm 1 5 16 in 34 mm 10 9 16 in 269 mm 14 in 356 mm 12 1 2 in 318 mm 12 in 305 mm SLP FLEX TRAP Horizontal Termination Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4...

Page 75: ...greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap2 5 1 4 in 9 1 4 in 133 mm 235...

Page 76: ...ordered separately from PVLP SLP Contact your dealer to order Note The PVLP SLP requires a PVLP CK be installed on this appliance The PVLP CK is ordered separately from the PVLP SLP Contact your deale...

Page 77: ...01 B Log B SRV2129 703 C Log C SRV2129 702 D Log D SRV2129 706 1 Log 1 SRV2129 704 2 Log 2 SRV2129 705 3 Log 3 SRV2129 707 4 Sheetrock Ledge 2128 118 5 Non Comb Qty 2 req 2130 196 6 Burner NG LP 2128...

Page 78: ...V2129 701 B Log B SRV2129 703 C Log C SRV2129 702 D Log D SRV2129 706 1 Log 1 SRV2129 704 2 Log 2 SRV2129 705 3 Log 3 SRV2129 707 4 Sheetrock Ledge side 2130 118 5 Non Comb Long Qty 2 req 2130 199 6 B...

Page 79: ...1 Log 1 SRV2129 704 2 Log 2 SRV2129 705 3 Log 3 SRV2129 707 4 Sheetrock Ledge End 2130 126 5 Non Comb Short 2130 198 6 Glass Door Assembly End GLA 2130 Y 7 Corner Refractory SRV2005 REF COR 8 Sheetroc...

Page 80: ...Log 1 SRV2129 704 2 Log 2 SRV2129 705 3 Log 3 SRV2129 707 4 Corner Refractory SRV2005 REF COR 5 Sheetrock Ledge Side 2130 118 6 Non Comb Long 2130 199 7 Pilot Shield 2128 124 8 Burner NG LP 2128 007...

Page 81: ...RT NUMBER 14 1 Shutter Bracket Assembly 2118 121 Y 14 2 Pilot Assembly NG 2208 012 Y Pilot Assembly LP 2208 013 Y 14 3 Flexible Gas Connector 530 302A Y 14 4 Ori ce NG 32C 582 832 Y Ori ce LP 50C 582...

Page 82: ...umber when requesting service parts from your dealer or distributor Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Baf e Exhaust Restrictor 385 105 Flue Restrictor 385 128 Gasket Assembly 2128...

Page 83: ...RV2129 701 B Log B SRV2129 703 C Log C SRV2129 702 D Log D SRV2129 706 1 Log 1 SRV2129 704 2 Log 2 SRV2129 705 3 Log 3 SRV2129 707 4 Sheetrock Ledge 2128 118 5 Non Comb Qty 2 req 2130 196 6 Burner NG...

Page 84: ...________________________________________________ ________________________________________________________________________________ ______________________________________________________________________...

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