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Heatilator Direct Vent Gas Appliance EDV3633, Owner'S Manual, Page: 4 / 64

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Heatilator Direct Vent Gas Appliance EDV3633 Owner'S Manual Download Page 4

Heatilator • Eclipse • 4049-229 Rev I • 08/09

4

 =  Contains updated information.

14 Finishing 

 

A.  Mantel and Wall Projections 

46

B.  Facing Material 

46

15 Appliance Setup 

 

A.  Remove Packaging Materials 

47

B.  Remove Glass Assembly 

47

C.  Logs 

47

D.  Place Lava Rock, Rockwool 

47

E.  Replace Glass 

48

F.  Install Floor Cover 

48

G.  Grilles and Screen 

48

H.  Air Shutter Setting 

49

I.  Accessories 

49

16 Troubleshooting 

 

A.  Standing Pilot Ignition System 

50

B.  Intellifire Ignition System 

52

17 Reference Materials 

 

A.  Appliance Dimension Diagram 

54

B.  Vent Components Diagrams 

55

C.  Service Parts 

58

D.  Optional Components 

6

E.  Contact Information 

64

Summary of Contents for Direct Vent Gas Appliance EDV3633

Page 1: ...anufactured home construction and safety standard Title 24 CFR Part 3280 or Standard for Installation in Mobile Homes CAN CSA Z240MH This appliance is only for use with the type s of gas indicated on...

Page 2: ...Your new Heatilator gas fireplace will give you years of durable use and trouble free enjoyment Welcome to the Heatilator family of fireplace products We recommend that you record the following perti...

Page 3: ...arted A Typical Appliance System 17 B Design and Installation Considerations 18 C Tools and Supplies Needed 18 D Inspect Appliance and Components 18 5 Framing and Clearances A Selecting Appliance Loca...

Page 4: ...ssembly 47 C Logs 47 D Place Lava Rock Rockwool 47 E Replace Glass 48 F Install Floor Cover 48 G Grilles and Screen 48 H Air Shutter Setting 49 I Accessories 49 16 Troubleshooting A Standing Pilot Ign...

Page 5: ...r 10 years 1 year X Burners Logs Refractory Limited Lifetime 1 year X Firebox Heat Exchanger X X X X X X All Replacement Parts Warranty Period HHT Manufactured Appliances and Venting 1 Year Components...

Page 6: ...ed by HHT in writing This warranty does not apply to non HHT venting components hearth components or other accessories used in conjunction with the installation of this product This warranty is void i...

Page 7: ...NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE This appliance is tested and approved as either supplemental room heat or as a decorative appliance It should not be fac tored as primary heat in residen...

Page 8: ...ating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector o...

Page 9: ...intended operation when not using your fireplace for an extended period of time summer months vacations trips etc Remove batteries from remote controls Turn off wall controls Unplug 3 volt adapter plu...

Page 10: ...e Before operating this fireplace for the first time have a qualified service technician Verify all shipping materials have been removed from inside and or underneath the firebox Review proper placeme...

Page 11: ...ment clean See installation and operating instructions accompanying the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage persona...

Page 12: ...accompanying the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE L...

Page 13: ...released from finishing materials and adhesives used near the appliance These circumstances may require additional curing related to the installation environment Film on the glass This is a normal res...

Page 14: ...work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Check that louvers are not blocked Vacuum and dust surfaces Remote...

Page 15: ...ice Technician Tools needed Protective gloves drop cloth and a stable work surface Inspect gasket seal and its condition Inspect fixed glass assembly for scratches and nicks that can lead to breakage...

Page 16: ...Heatilator Eclipse 4049 229 Rev I 08 09 16 Either cobrahead or SIT PRODUCT SPECIFIC Figure 3 1 IPI Pilot Flame Patterns Figure 3 2 Standing Pilot Flame Patterns...

Page 17: ...tional Wall Switch Vertical Termination Cap SECTION 10 Storm Collar SECTION 10 Attic insulation shield not shown must be used here to keep insulation away from vent pipe if attic is insulated SECTION...

Page 18: ...beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers High temperature caulking material Hammer Phillips screwdriver Glov...

Page 19: ...for service access Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies NOTICE Illustrations reflect typical installations and are FOR DESIGN...

Page 20: ...e outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per reg...

Page 21: ...ear ances to combustibles as specified Framing or finishing material closer than the minimums listed must be construct ed entirely of non combustible materials i e steel studs concrete board etc Figur...

Page 22: ...11 12 3 25 Over 20 12 to 21 12 8 0 3 ft minimum in snow regions Storm Collar Roof Flashing 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space...

Page 23: ...tical clearance between two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 cm minimum P 6 Non vinyl sidewalls 12 Vinyl sidewall...

Page 24: ...tal run and 8 1 2 in 216 mm vertical run A length of straight pipe is allowed between two 45 elbows see Figure 7 1 Figure 7 1 Using Two 45 Elbows 7 Vent Information and Diagrams B Vent Table Key The a...

Page 25: ...izontally See Figure 7 9 Elbows may be placed back to back anywhere in the system as long as the first 90 elbow is a starter elbow except as shown in Figure 7 4 When penetrating a combustible wall a w...

Page 26: ...mm section of straight pipe may need to be attached to the appliance before a 90 elbow to allow the vent pipe to clear the top standoffs 1 Top Vent Horizontal Termination continued Figure 7 4 Two 45...

Page 27: ...Heatilator Eclipse 4049 229 Rev I 08 09 27 Figure 7 6 1 Top Vent Horizontal Termination continued Three Elbows H1 V2 H2 V1 V1 min V1 V2 max H1 H2 max ft m ft m ft m 1 0 30 24 7 32 19 5 79...

Page 28: ...gure 7 7 Figure 7 8 Two Elbows Note If installing a vertical vent termination off the top of the ap pliance the flue restrictor should be used 12 ft 3 66 m min 60 ft 18 29 m min 12 ft 3 66 m min 60 ft...

Page 29: ...or Eclipse 4049 229 Rev I 08 09 29 Figure 7 9 2 Top Vent Vertical Termination continued Three Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 26 f...

Page 30: ...ce to vent DO NOT pack insulation or other combustibles Between ceiling firestops Between wall shield firestops Around vent system Failure to keep insulation or other material away from vent pipe may...

Page 31: ...me opening 9 in x 9 in 229 mm x 229 mm whenever the vent penetrates a ceiling floor see Figure 8 3 Frame the area with the same sized lumber as used in ceiling floor joist The ceiling firestop may be...

Page 32: ...e air space between the pipe and the shield Set the shield on the ceiling firestop and attach to the firestop Bend all tabs inward 90 around the top of the shield These tabs must be used to prevent bl...

Page 33: ...to properly position level and se cure the appliance see Figure 9 11 Nailing tabs are pro vided to secure the appliance to the framing members Bend out nailing tabs on each side Place the appliance in...

Page 34: ...silicone sealant inside the female outer pipe joint prior to joining sections Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this ma...

Page 35: ...be supported every 5 ft 1 52 m with a vent support or plumber s strap Wall shield firestops may be used to provide horizontal support Vent support or plumber s strap spaced 120 apart may be used for...

Page 36: ...Min Ft Roof Pitch H Min Ft Flat to 6 12 1 0 Over 11 12 to 12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 5 0 Over 7 12 to 8 12 1 5 Over 14 12 to 16 12 6 0 Over 8 12 to 9 12 2 0 Over 16 12 to 18...

Page 37: ...ide the assembled storm collar down the pipe section until it rests on the roof flashing see Figure 10 12 Caulk around the top of the storm collar see Figure 10 11 Figure 10 11 Assembling the Storm Co...

Page 38: ...s not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used If the wall thickness is less than 4 3 8 in 111 mm the heat shields on the cap and wall...

Page 39: ...fire Vent termination must not be recessed in the wall Siding may be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a hor...

Page 40: ...fireplace systems and termination caps The shrouds must be constructed from a minimum 018 in 26 ga thick aluminized steel The wire mesh is optional but recommended and must be 018 in thick minimum 1...

Page 41: ...Min Base Dimension Minimum Height Figure 11 2 Roofed Style Shroud Dimensions Roofed Style Shroud may be used with DVP TV DVP TVHW SLP TVHW Mailbox Style Shroud may be used with DVP TV DVP TVHW SLP TVH...

Page 42: ...e Natural Gas Propane Minimum inlet pressure 5 0 in w c 11 0 in w c Maximum inlet pressure 10 0 in w c 13 0 in w c Manifold pressure 3 5 in w c 10 0 in w c Note Have the gas supply line installed in a...

Page 43: ...all switch Incorrect wiring will damage controls Determine if the appliance uses an Intellifire ignition sys tem or standing pilot ignition system Open the control access panel A red or black ignitor...

Page 44: ...RG Control Box To Junction Box Battery Pack 3V Adapter BLK BRN RED RED WHT Switch Valve WHT WHT RED GRN not used Figure 13 3 Intellifire Pilot Ignition IPI Wiring Diagram Pilot Ignitor GAS VALVE To Bu...

Page 45: ...BLK GRN wire inside box Copper ground attached to GRN screw with GRN wire 14 2WG Cover Plate outside firebox Romex Connector Figure 13 4 Junction Box Detail NOTICE DO NOT wire 110 VAC to wall switch R...

Page 46: ...ceptable on both sides of opening Mantels Combustible Mantel Legs Wall Projections 0 in 0 in 0 in Finish wall material may be combustible Top and Sides High Temperature Sealant 300 F 149 C min Top and...

Page 47: ...lled Pull the four glass assembly latches out of the groove on the glass frame See Figure 15 3 Face Parts Inside Glass Latches Figure 15 1 Face Parts Location Latches both bottom and top Glass Assembl...

Page 48: ...or Cover Place floor cover painted side up as shown in Fig ure 15 7 G Grilles and Screen Lay top grille face down so the thin tabs are pointing up Spread screen out next to the tab side of the grille...

Page 49: ...is in the fully closed position Air Shutter Thumb Screw Figure 15 13 Air Shutter Attach screen retaining clips through screen and snap into holes provided in columns Attach the bottom grille by align...

Page 50: ...uple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Verify proper voltage output from the thermocouple to the valve Place one millivolt meter lead wire on the therm...

Page 51: ...nk B Improper gas inlet pressure Verify with manometer NG should read 5 14 inches w c LP should read 10 14 inches w c C Inner vent pipe leaking exhaust gases back into the system Check venting system...

Page 52: ...ply is installed and plugged into module Check voltage of power supply under load at spade connection on module with ON OFF switch in ON position Acceptable readings of a good power supply are between...

Page 53: ...rod should glow shortly after ignition Verify correct pilot orifice is installed and gas inlet is set to pressure specifications C Module is not grounded Verify module is securely grounded to metal ch...

Page 54: ...8 in 524 mm 33 1 2 in 851 mm 28 1 2 in 724 mm 3 in 76 mm 5 in 127 mm 6 1 2 in 165 mm 3 4 in 19 mm 5 3 8 in 137 mm 2 3 16 in 56 mm 12 5 8 in 321 mm Alternative Gas Access A Appliance Dimension Diagram...

Page 55: ...2 in 165 mm 9 1 4 in 235 mm SLP 45 45 Elbow SLP 90ST 90 Elbow Effective Height Length Effective Height Length Pipe inches mm SLP4 4 102 SLP6 6 152 SLP12 12 305 SLP24 24 610 SLP36 36 914 SLP48 48 1219...

Page 56: ...wer Vent DVP FBHT Horizontal Termination Cap This termination cap requires an SL 2DVP adapter when used with SLP Pipe SLP TRAP1 Horizontal Termination Cap SLP TRAP2 Horizontal Termination Cap 13 in 33...

Page 57: ...verlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must...

Page 58: ...ip Support Assembly Qty 4 req 858 Y 6 Burner Pan Assembly NG 4049 0 4 Y Burner Pan Assembly LP 4049 0 5 Y 7 Burner Pan Top 4049 70 8 Burner Pan Gasket 4049 05 9 Burner Pan Bottom 4049 2 0 Glass Frame...

Page 59: ...9 220 5 Glass Clip Support Assembly Qty 4 req 858 Y 6 Burner Pan Assembly NG 4049 0 4 Y Burner Pan Assembly LP 4049 0 5 Y 7 Burner Pan Top 4049 70 8 Burner Pan Gasket 4049 05 9 Burner Pan Bottom 4049...

Page 60: ...ginning Manufacturing Date April 2008 Ending Manufacturing Date Active 1 3 4 5 6 7 8 9 10 2 Service Parts 08 09 IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for you...

Page 61: ...mm 17 in 432 mm 9 3 8 in 238 mm TCG375 Terra Cotta Cap LDSCP M Shroud Leg Multipack not shown See your Heatilator dealer for a complete listing of optional components Catalog A B C D in mm in mm in mm...

Page 62: ...Heatilator Eclipse 4049 229 Rev I 08 09 62 This page intentionally left blank...

Page 63: ...Heatilator Eclipse 4049 229 Rev I 08 09 63 This page intentionally left blank...

Page 64: ...______________________________________________________________________________ This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534...

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