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Heatiator NEVO3630I, Owner'S Manual

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Heatiator NEVO3630I Owner'S Manual Download Page 74

Heatilator  •  Evolution  •  4065-114 Rev. o  •  11/11

74

D. Optional Components

A

B

C

D

LDS33/LDS46 Decorative Shroud

E
D

A

C

B

LDS-BV Decorative Shroud

20 in.

[508 mm]

17 in.

[432 mm]

9-3/8 in.

[238 mm]

TCG375 Terra Cotta Cap

LDSCP-M Shroud Leg Multipack

(not shown)

Catalog #

A

B

C

D

in.

mm

in.

mm

in.

mm

in.

mm

LDS33

36

914

36

914

8.5

216

11

279

LDS46

48

1219

72

1829

8.5

216

11

279

Catalog #

A

B

C

E

E

LDS-BV

in.

26

12.5

15.5

22

23

mm

660

318

394

533

584

Model #

Description

NEVO3630I

Top/rear direct vent, natural gas, Intellifi re 
Plus™ ignition system, 30 in. framing width, 
30 in. viewing glass

Optional Accessories (shipped separately)

BC10

Fan motor rheostat control, wall mounted

GFK21B

Transaxial fan kit

GFK21MB

Multi-pak of 12 GFK21B transaxial fan kits

RC100-HTL

Wireless wall switch for IPI ignitions

RC200-HTL

Wireless remote control with auxillary for IPI 
ignition

RC300-HTL

Wireless remote control with auxillary for IPI 
ignition

DF-MR30-BK

Cinema Front Black

DF-MR30-SS

Cinema Front Stainless Steel

SF-30-BK

Finishing Trim Black

SF-30-SS

Finishing Trim Stainless Steel

DF-DEMI30

Operable Square Decorative Front

DF-TRES30

Operable Arch Decorative Front

FFDEMI30

Non-operable Decorative Front

DFNMESH30

Mesh Front

DFNMESH30M

Multi-pak of 4 Mesh Fronts

MEDIA-AMBER

Media,  Amber Glass

MEDIA-BLACK

Media, Black Glass

MEDIA-COBALT

Media, Cobalt

Model #

Description

NEVO4236I

Top/rear direct vent, natural gas, Intellifi re 
Plus™ ignition system, 42 in. framing width, 
30 in. viewing glass

Optional Accessories (shipped separately)

BC10

Fan motor rheostat control, wall mounted

GFK21B

Transaxial fan kit

GFK21MB

Multi-pak of 12 GFK21B transaxial fan kits

RC100-HTL

Wireless wall switch for IPI ignitions

RC200-HTL

Wireless remote control with auxillary for IPI 
ignition

RC300-HTL

Wireless remote control with auxillary for IPI 
ignition

DF-MR36-BK

Cinema Front Black

DF-MR36-SS

Cinema Front Stainless Steel

SF-36-BK

Finishing Trim Black

SF-36-SS

Finishing Trim Stainless Steel

DF-DEMI36

Operable Square Decorative Front

DF-TRES36

Operable Arch Decorative Front

FFDEMI36

Non-operable Decorative Front

DFNMESH36

Mesh Front

DFNMESH36M

Multi-pak of 4 Mesh Fronts

MEDIA-AMBER

Media,  Amber Glass

MEDIA-BLACK

Media, Black Glass

MEDIA-COBALT

Media, Cobalt

Summary of Contents for NEVO3630I

Page 1: ...truction and safety standard Title 24 CFR Part 3280 or Standard for Installation in Mobile Homes CAN CSA Z240MH This appliance is only for use with the type s of gas indicated on the rating plate DO NOT DISCARD THIS MANUAL CAUTION Important operating and maintenance instructions included Leave this manual with party responsible for use and operation Read understand and follow these instructions fo...

Page 2: ...as Model Number Not Not for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or ...

Page 3: ...liance System 16 B Design and Installation Considerations 17 C Tools and Supplies Needed 17 D Inspect Appliance and Components 17 5 Framing and Clearances A Select Appliance Location 18 B Construct the Appliance Chase 19 C Clearances 20 D Mantel and Wall Projections 21 6 Termination Locations A Vent Termination Minimum Clearances 22 7 Vent Information and Diagrams A Approved Pipe 24 B Vent Table K...

Page 4: ...rials 56 C Removing Fixed Glass Assembly 56 D Remove Glass Media Package 56 E Clean the Appliance 56 F Accessories 56 G Place the Glass Media 57 H Replacing Fixed Glass Assembly 58 I Air Shutter Setting 58 16 Troubleshooting A Intellifire Ignition System 59 17 Reference Materials A Appliance Dimension Diagram 61 B Vent Components Diagrams 62 C Service Parts 70 D Optional Components 74 E Contact In...

Page 5: ...purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty...

Page 6: ...QRUPDO XVH V D KHDWLQJ DSSOLDQFH VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFHV FDXVHG E ILQJHUSULQWV DFFLGHQWV PLVXVH VFUDWFKHV PHOWHG LWHPV RU RWKHU H WHUQDO VRXUFHV DQG UHVLGXHV OHIW RQ WKH SODWHG VXUIDFHV IURP WKH XVH RI DEUDVLYH FOHDQHUV RU SROLVKHV 5HSDLU RU UHSODFHPHQW ...

Page 7: ...3 shall be considered non combustible materials F Combustible Materials Specification Materials made of or surfaced with wood compressed paper plant fibers plastics or other material that can ig nite and burn whether flame proofed or not or plastered or unplastered shall be considered combustible materials NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE This appliance is tested and approved as eithe...

Page 8: ... heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage installed in accord...

Page 9: ...ealer for more information or visit www hpba org safety information To prevent unintended operation when not using your fireplace for an extended period of time summer months vacations trips etc Remove batteries from remote controls Turn off wall controls Unplug 6 volt power supply and or remove batteries Turn off gas controls valve on standing pilot models 2 2 Operating Instructions User Guide HO...

Page 10: ...y Hearth Home Technologies Unapproved doors or fronts may cause fireplace to overheat This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to...

Page 11: ...the module See Figure 2 3 Note that the flame HI LO selector switch will become inactive once an optional remote control RC200 RC300 is programmed to the control module Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation If the HI LO is switched to the LO position the flame output will automatically drop to the lowest setting af...

Page 12: ...by hand B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installati...

Page 13: ...nutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of materials from manufacturing Odor may also be released from finishing materials and adhesives used near the appliance These circumstances may require additional curing related to the installation environment Film on the glass This is a normal result of the cu...

Page 14: ...rly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Check that louvers are not block...

Page 15: ... damage to glass or glass frame Replace as necessary Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged Replace as necessary Burner Ignition and Operation Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner whisk broom flashlight voltmeter indexed drill bit set and a manometer Verify burner is prop...

Page 16: ... Section 12 Framing headed off in ceiling joists Section 8 Attic Insulation Shield not shown must be used here to keep insulation away from vent pipe if attic is insulated Section 8 Vent Pipe penetrates roof preferably without affecting roof rafters Storm Collar Section 10 Vertical Termination Cap Section 10 A Typical Appliance System NOTICE Illustrations and photos reflect typical installations a...

Page 17: ...nning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Non corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits 1 4 in Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material...

Page 18: ...ion may vary due to individual design preference In addition to these framing dimensions also reference the following sections learances and 0antel 3roMections 6ections and 9ent learances and raming 6ection Rear vent One 45 elbow ori 7erm 6ee igXre Rear 9ent 7wo elbows ori 7erm Rear 9ent One elbow 9ert 7erm 7oS 9ent One elbow ori 7erm No elbows ori 7erm A A A A A A B B E in mm min aSSliance to com...

Page 19: ...he chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in regions where cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped for maximum air ti...

Page 20: ...must include the finished surface If drywall is to be attached to the rear wall the depth must be measured from the drywall surface Insulation and other materials must be secured to prevent accidental contact The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney Failure to maintain airspace may cause overhea...

Page 21: ... as specified Framing or finishing material clos er than the minimums listed must be constructed entirely of non combustible materials i e steel studs concrete board etc Figure 5 3 Minimum Vertical and Maximum Horizontal Dimensions Note All measurements in inches 1 in 25 mm min to perpendicular wall A 3 1 2 in 89 mm min from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular Wal...

Page 22: ... Over 20 12 to 21 12 8 0 3 ft minimum in snow regions Storm Collar Roof Flashing 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING Gas Wood or Fuel Oil Termination Cap B Gas Termination Cap A If usin...

Page 23: ...ertical clearance between two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 cm minimum P 6 Non vinyl sidewalls 12 Vinyl sidewalls Q 18 Non vinyl soffit and overhang 42 Vinyl soffit and overhang R 8 ft D E B L C V V B F V B V V B X A J Fixed Closed M V K X RESTRICTION ZONE TERMINATION NOT ALLOWED AIR SUPPLY INLET X GAS METER ...

Page 24: ... of straight pipe is allowed between two 45º elbows see Figure 7 1 Figure 7 1 Using Two 45 Elbows 7 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams D Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards Pipe measurements are shown using the effectiv...

Page 25: ...zontal runs of vent do not require vertical rise horizontal runs may be level E Vent Diagrams Figure 7 3 One Elbow 1 Top Vent Horizontal Termination Note The NEVO series appliances can adapt to SLP series vent pipe when venting off the top of the appliance You must use a DVP SLP24 adapter which can only be attached to the appliance starting collar When looking at horizontal termination diagrams th...

Page 26: ...ertically H2 Figure 7 5 Two Elbows 1 Top Vent Horizontal Termination continued Figure 7 4 Two 45 Elbows replacing One 90 Elbow V1 min V1 max H1 H2 max H1 H2 H3 max ft m ft m ft m ft m 1 5 0 46 6 1 83 2 0 61 11 3 35 11 3 35 2 5 0 76 18 5 49 18 5 49 3 0 91 20 6 10 20 6 10 DVP 25 7 62 20 6 10 20 6 10 SLP 23 7 01 20 6 10 20 6 10 ...

Page 27: ...ent Horizontal Termination continued Three Elbows H1 V1 V2 H2 Installed Vertically V1 min V1 V2 max H1 H2 max ft m ft m ft m DVP 2 0 61 24 7 32 19 5 79 SLP 2 0 61 22 6 71 19 5 79 2 Top Vent Vertical Termination No Elbow Figure 7 7 12 ft 3 66 m min 60 ft 18 29 m max ...

Page 28: ...ove screws holding flue visor to firebox top See Figure 7 7a Remove the flue visor Using the screws removed and the same holes install the top vent flue baffle and flue visor The flue baffle will be turned to install below the level of the firebox top for 12 30 ft vertical runs of vent See Figure 7 7b The flue baffle will be turned to install inside the flue for vertical vent runs of 31 60 ft See ...

Page 29: ...or Evolution 4065 114 Rev o 11 11 29 Figure 7 8 2 Top Vent Vertical Termination continued Three Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 17 ft 5 18 m ...

Page 30: ...tor Evolution 4065 114 Rev o 11 11 30 Figure 7 9 Two Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 17 ft 5 18 m 2 Top Vent Vertical Termination continued ...

Page 31: ...Elbow 18 in 457 mm max 18 in 457 mm max REMOVE PILOT SHIELD NOTICE To ensure proper operation of appliance remove the pilot shield when the venting configuration includes a single 45 elbow and horizontal termination Remove pilot shield by removing the two screws and lifting the pilot shield out of the appliance as shown ...

Page 32: ...ally H1 max V1 min H1 H2 H3 max ft m ft m ft m 0 0 1 0 30 3 0 91 2 0 61 1 0 30 3 0 91 4 1 22 2 0 61 6 1 83 6 1 83 3 0 91 9 2 74 8 2 44 4 1 22 12 3 66 8 2 44 5 1 52 15 4 57 8 2 44 6 1 83 18 5 49 H1 max V1 min H1 H2 max ft m ft m ft m 0 0 1 0 30 3 0 91 2 0 61 1 0 30 3 0 91 4 1 22 2 0 61 6 1 83 6 1 83 3 0 91 9 2 74 8 2 44 4 1 22 12 3 66 8 2 44 5 1 52 15 4 57 8 2 44 6 1 83 18 5 49 ...

Page 33: ...nt Vertical Termination One Elbow Figure 7 14 Two Elbows Figure 7 15 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max Maximum horizontal run is 100 of vertical but cannot exceed 18 ft 5 49 m ...

Page 34: ...4065 114 Rev o 11 11 34 4 Rear Vent Vertical Termination continued Three Elbows Figure 7 16 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max Maximum horizontal run is 100 of vertical but can not exceed 18 ft 5 49 m ...

Page 35: ...nt DO NOT pack insulation or other combustibles Between ceiling firestops Between wall shield firestops Around vent system Failure to keep insulation or other material away from vent pipe may cause over heating and fire 8 8 Vent Clearances and Framing B Wall Penetration Framing Combustible Wall Penetration Whenever a combustible wall is penetrated you must frame a hole for the wall shield firestop...

Page 36: ...a ceiling floor see Figure 8 3 SLP pipe only Frame opening 9 in x 9 in 229 mm x 229 mm whenever the vent penetrates a ceiling floor see Figure 8 3 Frame the area with the same sized lumber as used in ceiling floor joist The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield It must be under joists between floors that are not insulated ...

Page 37: ...the air space between the pipe and the shield Set the shield on the ceiling firestop and attach to the firestop Bend all tabs inward 90 around the top of the shield These tabs must be used to prevent blown insulation from getting between the shield and vent pipe and to maintain air space clearance Figure 8 5 Attic Insulation Shield Vaulted Ceiling Installation Remove one shield from box NOTICE Cut...

Page 38: ...ion Figure 9 1 Figure 9 2 Figure 9 3 Figure 9 4 Figure 9 5 Discard the vent cap remove and discard the insulation basket Note Once the vent cap has been removed it cannot be reattached Fold the center parts of the retaining band up and use to remove the vent cap Remove the cover plate by removing the four screws holding it to the top of the appliance Remove and discard the cover plate Remove the c...

Page 39: ... tabs toward the center of the vent cap 90º and remove the insulation gasket Cut the metal retaining band and fold the sides out Fold the center parts of the retaining band out and use to remove the vent cap Discard the vent cap remove and discard the insulation basket Attach the first vent section it will snap into place Slide the insulation gasket onto the vent section up against the appliance a...

Page 40: ...ting and fire The diagram shows how to properly position and secure the appliance see Figure 9 11 Nailing tabs are provided to secure the appliance to the framing members Bend out nailing tabs on each side Place the appliance into position Keep nailing tabs flush with the framing Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to use wood sh...

Page 41: ...ng holes DO NOT penetrate inner pipe For 90 and 45 elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe Commercial Multi family Multi level exceeding two stories or High Ri...

Page 42: ...nects directly to the horizontal termination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 10 1 Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated C Assemble Slip Sections WARNING Risk of Fire or Asphyxiation Overlap pipe sections at leas...

Page 43: ...orted every 8 ft 2 44 m Horizontal sections of vent must be supported every 5 ft 1 52 m with a vent support or plumber s strap Wall shield firestops may be used to provide horizontal support Vent support or plumber s strap spaced 120 apart may be used for support See Figures 10 9 and 10 10 SLP ceiling firestops have tabs that may be used to provide vertical support WARNING Risk of Fire Explosion o...

Page 44: ...of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 3 mm larger than the support box outline Lower the support box through the hole in ...

Page 45: ...pening Figure 10 15 H Assemble and Install Storm Collar CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses during installa tion Sheet metal edges are sharp Connect both halves of the storm collar with two screws see Figure 10 16 Wrap the storm collar around the exposed pipe section closest to the roof and align brackets Insert a bolt provided through the brac...

Page 46: ...rimmed A minimum 1 1 2 in 38 mm overlap MUST be maintained Use an extended heat shield if the finished wall thickness is greater than 7 1 4 in 184 mm The extended heat shield may need to be cut to length maintaining sufficient length for a 1 1 2 in 38 mm overlap between heat shields Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended h...

Page 47: ...nes as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 6 of this manual CAUTION Risk of Burns Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistance to wind driven rain penetration a flashing kit and HRC caps are available When penetrating ...

Page 48: ...ies fireplace systems and termination caps The shrouds must be constructed from a minimum 018 in 26 ga thick aluminized steel The wire mesh is optional but recommended and must be 018 in thick minimum 1 2 in mesh A HHT Shrouds You may install a shroud with this fireplace See Section 17 D for a list of UL Listed shrouds Follow the instructions included with these optional components Min Base Dim Mi...

Page 49: ...h Min Base Dimension Minimum Height Figure 11 2 Roofed Style Shroud Dimensions Roofed Style Shroud may be used with DVP TV DVP TVHW SLP TVHW Mailbox Style Shroud may be used with DVP TV DVP TVHW SLP TVHW Min Base Dims in 20 x 20 mm 508 x 508 Min Height in 18 mm 457 Min Base Dims in 20 x 20 mm 508 x 508 Min Height in 18 mm 458 Min Opening Width in 14 mm 356 Min Opening Height in 10 mm 254 ...

Page 50: ...rmation Gas Pressure Natural Gas Propane Minimum inlet pressure 5 0 in w c 11 5 in w c Maximum inlet pressure 10 0 in w c 13 0 in w c Manifold pressure 3 5 in w c 10 0 in w c Note Have the gas supply line installed in accordance with local codes if any If not follow ANSI 223 1 Installation should be done by a qualified installer approved and or licensed as required by the locality In the Commonwea...

Page 51: ...iance WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 13 1 IntelliFire Plus intermittent pilot ignition IPI wiring diagram This appliance is equipped with an Intellifire control valve which operates on a 6 volt system Plug the 6 volt DC power supply into the appliance juncti...

Page 52: ...tion after servicing RC100 optional RC200 optional Valve Power supply plugged into junction box Module Pilot assembly Wiring harness Battery holder R E D R E D RED R E D B R N B L K BLK O R G GR N ORG WHT Wall switch wires BLK RED W HT RC300 optional Figure 13 1 IntelliFire Plus Intermittent Pilot Ignition IPI Wiring Diagram WARNING Risk of Shock Replace damaged wire with type 105 C rated wire Wir...

Page 53: ... box Copper ground attached to GRN screw with GRN wire 14 2WG Cover Plate outside firebox Romex Connector Figure 13 2 Junction Box Detail Red Switch Switch Box Red Black Black Green Green White Power Supply Wires White Red Black Green White Minimum 14 3 AWG with Ground Junction Box Knockout Figure 13 3 Junction Box Wired to Wall Switch or BC10 E Junction Box Installation If the box is being wired ...

Page 54: ...1 4 13 13 3 4 14 1 2 15 1 4 16 30 in minimum to ceiling 14 14 Finishing A Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances to combustibles as specified Framing or finishing material closer than the minimums listed must be construct ed entirely of non combustible materials i e steel studs concrete board etc Figure 14 1 Minimum Vertical and Maximum Horizontal Dime...

Page 55: ...l inter fere with proper operation of doors and louvers Note If using the optional finishing trim for the Modern Front facing finish wall material must not be installed within 3 in 76 mm of the fireplace opening See Figure 14 5 3 in 76 mm 3 in 76 mm 3 in 76 mm Gray shading represents clearance needed for optional Finishing Trim that may be used with the Modern Front No facing material may be used ...

Page 56: ...T Strike slam or scratch glass Operate fireplace with glass removed cracked broken or scratched Replace fixed glass assembly as a complete assembly Pull the four glass assembly latches out of the groove on the glass frame Refer to Figure 15 2 Remove the glass assembly from the appliance D Remove Glass Media Package The glass media package is shipped inside the firebox Refer to Figure 15 1 E Clean ...

Page 57: ...rom Jig Open the bag of glass media and place on the burner hearth pan area Spread the glass media over the entire area Make sure glass media is only one layer thick on top of the burner Jig Glass Media Figure 15 4 Place Spread Glass Media Remove the glass media placement jig Make sure the area in front of the pilot remains free of glass media Pilot opening must be kept free of glass media Figure ...

Page 58: ...ed in the opening Replace glass latches See Figure 15 2 I Air Shutter Setting Air shutter setting should be adjusted by a qualified in staller at the time of installation The air shutter is set at the factory for minimum vertical vent run Adjust air shutter for longer vertical runs See Figure 15 7 Turn the thumbscrew to open and close Open Close Figure 15 7 Adjusting Air Shutter ...

Page 59: ... no spark at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark Note Red LED may flash twice on the Module A No power or power supply installed incorrectly Verify that power supply is installed and plugged i...

Page 60: ...oor flame rectification or contaminated flame sensing rod With fixed glass assembly in place verify that flame is engulfing flame sensing rod on left side of pilot hood Flame sensing rod should glow shortly after ignition Verify correct pilot orifice is installed and gas inlet is set to pressure specifications C Module is not grounded Verify module is securely grounded to metal chassis of applianc...

Page 61: ...4 mm 1 1 2 in 38 mm 6 5 8 in 168 mm 13 1 8 in 333 mm 2 1 8 in 54 mm 39 5 8 in 1006 mm 23 3 8 in 594 mm B A Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For framing dimensions and clearances refer to Section 5 Figure 17 1 Appliance Dimensions Model A B C NEVO3630 in 35 30 8 5 8 mm 889 762 219 NEVO4236 in 41 36 14 5 8 mm 1041 914 371 ...

Page 62: ...ective Height Length 10 1 2 in 267 mm 10 7 8 in 276 mm DVP45 45 Elbow 45 4 7 8 in 124 mm Assembled Height 24 in 610 mm Diameter 10 in 254 mm DVP AS2 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in 13 mm TYP DVP90ST 90 Elbow 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm DVP HVS Vent Support UP DVP WS Wall...

Page 63: ...m 13 1 4 in 367 mm RF12M Roof Flashing Multi pak BEK Trap Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm COOL ADD Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DRC RADIUS Cap Shield 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm DVP TRAPFL Flashing 26 in 660 mm DVP HS...

Page 64: ... 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT Fire Brick Termination Cap 7 1 4 in 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW Vertical Termination Cap High wind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap PVK 80 For use with IPI and DSI appliances only ...

Page 65: ...gth Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap...

Page 66: ... continued Figure 17 6 DVP Vent Components 13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm DVP HRC SS 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm DVP HRC ZC SS Fillers DVP TRAP to DVP HPC Side Filler Kit ...

Page 67: ... 4 in 235 mm SLP 45 45 Elbow SLP 90ST 90 Elbow Effective Height Length Effective Height Length Pipe inches mm SLP4 4 102 SLP6 6 152 SLP12 12 305 SLP24 24 610 SLP36 36 914 SLP48 48 1219 SLP6A 2 6 51 152 SLP12A 2 12 51 305 SLP Pipe SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter SLP DCF BK Decorative Ceiling Firestop Black SLP WT BK Wall Thimble ...

Page 68: ... adapter when used with SLP Pipe SLP TRAP1 Horizontal Termination Cap SLP CCS BK Cathedral Ceiling Sup port Box Black SLP TRAP2 Horizontal Termination Cap 13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm SLP HRC SS 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm SLP HRC ZC SS PVK 80 For use with IPI and DSI appliances only 11 1 2 in ...

Page 69: ...e Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap2 5 1 4 in 9 1 4 in 133 mm 235 mm Optional Wire Harness DESCRIPTION PART NUMBER 10 ft PV Wire Harness PVI WH10 20 ft PV Wire Harness PVI WH20 40 ft PV Wire Harness PVI WH40 60 ft PV Wire Harness PVI WH60 80 ft PV Wire Harness PVI WH80 100 ft PV Wire Harness PVI WH100 PVI SLP Power Vent Inline SLP LPC SLP Low Profile Cap Note...

Page 70: ... 4065 105 3 Flue Baffle 4031 119 4 Glass Heat Shield 4065 138 5 Porcelain Liner 4065 112 6 Pilot Cover 4065 108 7 Rock Shield 4065 168 8 Pilot Shield 4065 167 9 Hearth Pan 4065 136 10 Glass Frame Assembly GLA4031 539 Y 11 Burner Assembly NG LP 4065 045 Y 12 Gasket Valve Plate 4055 135 13 Valve Assembly NG See following page 14 Glass Latch Assembly Pkg of 2 33858 2 Y 15 Junction Box 4021 013 Y 16 C...

Page 71: ... 4065 106 3 Flue Baffle 4055 148 4 Glass Heat Shield 4065 139 5 Porcelain Liner 4065 113 6 Pilot Cover 4065 109 7 Rock Shield 4065 168 8 Pilot Shield 4065 167 9 Hearth Pan 4065 137 10 Glass Frame Assembly GLA4031 095 Y 11 Burner Assembly NG LP 4065 045 Y 12 Gasket Valve Plate 4055 135 13 Valve Assembly NG See following page 14 Glass Latch Assembly Pkg of 2 33858 2 Y 15 Junction Box 4021 013 Y 16 C...

Page 72: ... 2090 013 Y 13 2 Pilot Gasket 4021 042 13 3 Pilot Bracket 4065 214 13 4 Seal Plate 4055 584 13 5 Valve Bracket 4055 205 13 6 Flex Ball Valve Assembly 302 320A Y 13 7 Valve NG 2166 302 Y Valve LP 2166 303 Y 13 8 Brass Connector Pkg of 5 303 315 5 Y 13 9 Module 2166 307 Y 13 10 Battery Pack 2166 323 Y 13 11 DC Regulator 2166 305 Y 13 12 Jumper wire 2187 198 Y 13 13 Control Module Shield 4055 899 13 ...

Page 73: ...an authorized dealer Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER NEVO3630I Conversion Kit NG N A Conversion Kit LP DCKVP NEVO3630 Y Pilot Orifice NG 593 528 Y Pilot Orifice LP 593 527 Y Regulator NG NGK DXV 50 Y Regulator LP LPK DXV 50 Y NEVO4236I Conversion Kit NG N A Conversion Kit LP DCKVP NEVO3630 Y Pilot Orifice NG 593 528 Y Pilot Orifice LP 593 527 Y Regulator NG NGK DXV 50 Y Regu...

Page 74: ...Black SF 30 SS Finishing Trim Stainless Steel DF DEMI30 Operable Square Decorative Front DF TRES30 Operable Arch Decorative Front FFDEMI30 Non operable Decorative Front DFNMESH30 Mesh Front DFNMESH30M Multi pak of 4 Mesh Fronts MEDIA AMBER Media Amber Glass MEDIA BLACK Media Black Glass MEDIA COBALT Media Cobalt Model Description NEVO4236I Top rear direct vent natural gas Intellifire Plus ignition...

Page 75: ... ________________________________________________________________________________ Printed in U S A Copyright 2011 DO NOT DISCARD THIS MANUAL NOTICE Leave this manual with party responsible for use and operation Important operating and maintenance instructions included Read understand and follow these instructions for safe installation and operation Please contact your Heatilator dealer with any qu...

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