Heatiator GDCH60 Series Owner'S Manual Download Page 3

Page: 3 / 68

Heatilator • Caliber Multi-Sided Direct Vent • 4002-079 Rev K • 11/07

Table of Contents

1 Listing and Code Approvals

A. Appliance Certi

cation . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Glass Speci

cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. BTU Speci

cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4

E. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 4

F. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . . 4

G. Requirements for the

Commonwealth of Massachusetts. . . . . . . . . . . . . . . . 5

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . 6

B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 6

C. Inspect the Appliance and Components . . . . . . . . . . . 6

3 Framing and Clearances

A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 7

B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . . 9

C. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

D. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . 11

5 Vent Information and Diagrams

A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

C. Measuring Standards. . . . . . . . . . . . . . . . . . . . . . . . . 13

D. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . 23

B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . 23
C.

Install the Ceiling Firestop . . . . . . . . . . . . 24

D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . 25

7 Appliance Preparation

A. Appliance Placement . . . . . . . . . . . . . . . . . . . . . . . . . 26

B. Secure the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 26

C. Convert from Top Vent to Rear Vent . . . . . . . . . . . . . 26

D. Securing and Leveling the Appliance . . . . . . . . . . . . 28

8 Installing Vent Pipe

A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . 29

B. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . 31

C. Install the Heat Shield and

Horizontal Termination Cap . . . . . . . . . . . . . . . . . . . . 32

D. Install Roof Flashing and Vertical Termination Cap . . 33

E. Assemble and Install Storm Collar . . . . . . . . . . . . . . 34

9 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

B. Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 36

10 Electrical Information

A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . 37

B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 37

C. Intelli

re Ignition System Wiring . . . . . . . . . . . . . . . . 37

D. Standing Pilot Ignition System Wiring . . . . . . . . . . . . 38

E. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . 39

F. Wall Switch Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

G. Install the Light Kit (optional) . . . . . . . . . . . . . . . . . . . 39

11 Finishing

A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

12 Appliance Setup

A. Remove Glass Assembly. . . . . . . . . . . . . . . . . . . . . . 42

B. Remove the Shipping Materials. . . . . . . . . . . . . . . . . 42

C. Clean the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 42

D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

E. White Rock, Lava Rock,

Vermiculite & Rockwool Placement . . . . . . . . . . . . . . . 42

F. Log Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

G. Glass Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . 43

H. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

I. Grilles and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

J. Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

K. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

13 Operating Instructions

A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . . 45

B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 46

C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 48

D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . 48

14 Troubleshooting

A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . 49

B. Intelli

re Ignition System . . . . . . . . . . . . . . . . . . . . . . 51

15 Maintaining and Servicing the Appliance 53
16 Reference Materials

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 55

B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . 57

C. Service Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

D. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 84

E. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 87

F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Note:

An arrow (

) found in the text signi

es change in

content.

Summary of Contents for GDCH60 Series

Page 1: ...any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the re department Installation and service must be performed by a quali ed installer service agency or the gas supplier WARNING Installation and service of this appliance should be performed by quali ed personnel Hearth HomeTechnolo...

Page 2: ...ber Location on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information about your appliance Listing Label Information Location The model information regarding your speci c appliance can be found on the rating plate located in the control area of the appliance Congratulations XXXX CERTIFIED FOR CANADA CERTIFIÉ POUR LE CANADA Hearth Ho...

Page 3: ... Shield and Horizontal Termination Cap 32 D Install Roof Flashing and Vertical Termination Cap 33 E Assemble and Install Storm Collar 34 9 Gas Information 35 A Fuel Conversion 35 B Gas Pressure 35 C Gas Connection 35 D High Altitude Installations 36 10 Electrical Information 37 A Recommendation for Wire 37 B Connecting to the Appliance 37 C Intelli re Ignition System Wiring 37 D Standing Pilot Ign...

Page 4: ...pany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered Some local building codes require the use of tempered glass with permanent marking in such locations Glass meeting this requirement is available from the factory Please contact your dealer or distributor to order C BTU Speci cations D High Altitude Installations U L Listed gas appliance...

Page 5: ... the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUC TIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled...

Page 6: ...sses Level Manometer Voltmeter Tape measure Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws One 1 4 in female connection for optional fan Keep appliance dry Mold or rust may cause odors Water may damage controls WARNING C Inspect the Appliance and Components Carefully remove the appliance and components from the packaging The vent system components and trim doors ar...

Page 7: ...d or Marble Package 45 1 4 in 1149 mm 12 in 305 mm 36 in 914 mm 36 in 914 mm Note Illustrations reÀect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Provide adequate clearance Around air openings For service access Locate appliance away from traf c areas WARNING A Selec...

Page 8: ... 876 mm 50 1 2 in 1283 mm 47 1 2 in 1206 mm 7 in 178 mm 7 in 178 mm Figure 3 2 Catalina Package Dimensions Appliance Locations for Catalina Marble Shelf Package If you plan to use a Catalina Marble and Shelf package refer to Figure 3 2 dimensions to determine appliance location Refer to the Catalina Installation Instructions included with the kit for assembly and installation ...

Page 9: ...be caulked with high tem perature caulk or stuffed with unfaced insulation If the appli ance is being installed on a cement slab a layer of plywood be placed underneath to prevent conducting cold up into the room Fire Risk Odor Risk Install appliance on hard metal or wood surfaces extending full width and depth of appliance Do NOT install appliance directly on carpeting vinyl tile or any combustib...

Page 10: ... mm GDCH60 SERIES 41 in 1041 mm Nailing Flanges 53 3 4 in min 1365 mm WINDOW PLACEMENT 40 in min 1016 mm MANTEL PLACEMENT Nailing Flanges 39 7 8 in 1013 mm 41 in 1041 mm Long side of framing to front 5 8 in 16 mm Drywall Lip GDCL CR60 SERIES GDCL60 SHOWN 5 8 in 16 mm Drywall Lip Nailing Flanges 1 2 in 13 mm 47 in 1194 mm min WINDOW PLACEMENT 40 in 1016 mm min MANTEL PLACEMENT 22 3 4 in 578 mm 47 i...

Page 11: ...rials away from vent pipe may cause re Measure horizontal clearances from this surface Measure vertical clearances from this surface Figure 4 1 Clearances from Cap Surfaces see Figure 4 4 for speci c clearances Figure 4 2 speci es minimum vent heights for various pitched roofs 4 Termination Locations Fire Risk Explosion Risk Ensure no debris blocks cap Combustible materials blocking cap may ignite...

Page 12: ...Over 20 12 to 21 12 8 0 3 ft minimum in snow regions Storm Collar Roof Flashing Figure 4 2 Minimum Height from Roof to Lowest Discharge Open ing A Gas Termination Wood or Fuel Oil Termination B 6 in 152 mm min 20 in 508 mm min Direct Vent Gas Wood or Fuel Oil Termination 20 in 508 mm minimum to Perpendicular Wall gas only 18 in 457 mm A Gas Termination B Termination Caps Staggered Height Direct Ve...

Page 13: ...l or plastic Only permitted if veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the Àoor N Vertical clearance between two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 cm minimum P 6 Non vinyl sidewalls 12 Vinyl sidewalls Q 18 Non vinyl sof t and overhang 42 Vinyl sof t and overhang R 8 ft D E B L ...

Page 14: ...ical run A length of straight pipe is allowed between two 45 elbows see Figure 5 1 ALL vent configuration specifications MUST be followed This product is tested and listed to these speci cations Appliance performance will suffer if speci cations are not followed CAUTION C Measuring Standards Vertical and horizontal measurements listed in the vent dia grams were made using the following standards P...

Page 15: ... elbow installed horizontally A maximum of three 90 elbows or six 45 elbows may be used in any vent con guration Some elbows may be installed horizontally See Figure 5 6 Elbows may be placed back to back anywhere in the system as long as the rst 90 elbow is a starter elbow except as shown in Figure 5 4 When penetrating a combustible wall a wall shield restop must be installed When penetrating a co...

Page 16: ...1 22 m 25 ft max 7 62 m Figure 5 4 Minimum Installation Requirements for Two 45 Elbows Top Vent Horizontal Termination Top Vent Horizontal Termination Three Vertical Elbows See Figure 5 6 for information about installing elbows horizontally H1 V1 V2 H2 Installed Vertically Figure 5 5 Three Vertically Installed 90 Elbows V1 min V1 V2 max H1 H2 max 12 in 305 mm 24 ft 7 32 m 19 ft 5 79 m Table 5 2 ...

Page 17: ...ally H2 Figure 5 6 Two or Three Elbows some Horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 456 mm from the total horizontal measurement for each 45 elbow installed horizontally V1 min V1 max H1 H2 max H1 H2 H3 max 6 in 152 mm 6 ft 1 83 m 12 in 305 mm 11 ft 3 35 m 11 ft 3 35 m 18 in 457 mm 18 ft 5 49 m 18 ft 5 49...

Page 18: ...ft 18 29 m max Top Vent Vertical Termination No Elbows Top Vent Vertical Termination Two Elbows Figure 5 7 Vertical Termination No Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 8 Vertical Termination Two Elbows ...

Page 19: ...rmination No Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 9 Vertical Termination Three Elbows some horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 456 mm from the total horizontal measurement for each 45 elbow installed horizontally ...

Page 20: ... Elbow Parameters H1 Max Total Vert V Min Total Horiz H1 H2 Multi Sided 0 12 in 305 mm 3 ft 91 m 12 in 305 mm 12 in 305 mm 4 ft 1 22 m 24 in 610 mm 12 in 305 mm 5 ft 1 52 m 0 24 in 610 mm 5 ft 1 52 m 12 in 305 mm 24 in 610 mm 5 ft 1 52 m 24 in 610 mm 24 in 610 mm 6 ft 1 83 m 0 36 in 914 mm 6 ft 1 83 m 12 in 305 mm 36 in 914 mm 6 ft 1 83 m 24 in 610 mm 36 in 914 mm 7 ft 2 13 m 0 48 in 1219 mm 8 ft ...

Page 21: ...10 mm 12 in 305 mm 4 ft 1 22 m Caliber NXT 0 24 in 610 mm 5 ft 1 52 m 12 in 305 mm 24 in 610 mm 5 ft 1 52 m 24 in 610 mm 24 in 610 mm 5 ft 1 52 m 0 36 in 914 mm 5 ft 1 52 m 12 in 305 mm 36 in 914 mm 5 ft 1 52 m 24 in 610 mm 36 in 914 mm 5 ft 1 52 m 0 48 in 1219 mm 6 ft 1 83 m 12 in 305 mm 48 in 1219 mm 6 ft 1 83 m 24 in 610 mm 48 in 1219 mm 6 ft 1 83 m Table 5 5 Note Subtract 3 ft 914 mm from the ...

Page 22: ... Termination Two Elbows Figure 5 15 Vertical Termination Two Elbows Rear Vent Vertical Termination One Elbow 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max Figure 5 14 Vertical Termination One Elbow Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 456 mm from the total horizontal measurement for each 45 elbow insta...

Page 23: ...Rev K 11 07 23 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max Maximum horizontal run is 100 of vertical but can not exceed 26 ft 7 92 m Figure 5 16 Vertical Termination Three Vertical Elbows Rear Vent Vertical Termination Three Vertical Elbows ...

Page 24: ...d to them A Pipe Clearances to Combustibles Fire Risk Explosion Risk Maintain vent clearance to combustibles as speci ed Do not pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause re WARNING Figure 6 1 Minimum Top Vented DV Pipe Clearances 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield Fir...

Page 25: ...ure 6 5 Installing Ceiling Firestop Attic Insulation Shield C Install the Ceiling Firestop Frame an opening 10 in by 10 in whenever the vent system penetrates a ceiling Àoor see Figure 6 4 Frame the area with the same sized lumber as used in ceiling Àoor joist When installing a top vent vertical termination appliance the hole should be directly above the appliance unless the Àue is offset The ceil...

Page 26: ...Ceiling Installation The attic insulation shield has been laser etched with cut lines and ceiling pitches to make eld trimming easier Remove one shield from box Note Cut previously installed batt insulation to make room for the attic insulation shield Cut the attic insulation shield if application is for vaulted ceiling using a laser etched cut line to t your ceiling pitch Snip cut edge to create ...

Page 27: ...Convert from Top Vent to Rear Vent Remove four screws holding the plate surrounding the Àue See Figure 7 1 Remove plate and set aside Figure 7 1 Cover Plate Remove Four Screws Remove four screws holding outer collar to appliance top See Figure 7 2 Remove outer collar Figure 7 2 Outer Collar Remove Four Screws Remove four screws holding inner collar to appliance top See Figure 7 3 Remove inner coll...

Page 28: ...e inner collar on appliance back and replace four screws to hold this collar in place See Figure 7 7 Figure 7 8 Attach Outer Collar Place outer collar on rear of appliance and replace four screws to hold collar in place See Figure 7 8 Make sure insulation is attached to the collar base Figure 7 9 Attach Cover Plate Locate the cover plate removed in the rst step Place plate around rear vented colla...

Page 29: ...ng by using nails or screws through the nailing tabs Fire Risk ALWAYS maintain speci ed clearances around the appliance Do NOT notch into the framing around the appliance spacers WARNING Failure to keep insulation or other materials away from vent pipe may cause re Figure 7 11 Attach Outer Cover Plate Place outer cover plate on appliance top and replace four screws to hold outer cover plate in pla...

Page 30: ...licone including the slip section that connects directly to the hori zontal termination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 8 1 Only outer pipes are to be sealed Do not seal the inner Àue All unit collar pipe slip section elbow and cap outer Àues shall be sealed in this manner unless otherwise stated Note The end of the pipe ...

Page 31: ...an then be attached by tting another pipe section to it and snapping it together as normal Assemble Slip Sections The outer Àue of the slip section should slide over the outer Àue of the pipe section and into inner Àue the last pipe sec tion see Figure 8 6 Slide together to the desired length making sure that a 1 1 2 in outer Àue overlap is maintained between the pipe section and slip section The ...

Page 32: ...es of pipe rotate either section see Figure 8 10 so that the seams on both pipe sections are aligned see Figure 8 11 They can then be carefully pulled apart Figure 8 8 Securing Vertical Pipe Sections Figure 8 9 Securing Horizontal Pipe Sections Fire Risk Explosion Risk Asphyxiation Risk Use vent run supports per installation instructions Connect vent sections per installation instructions Maintain...

Page 33: ...of the termination cap There are two sections of the standard heat shield One sec tion is factory attached to the wall shield restop The other section is factory attached to the cap See Figure 3 1 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used The extended heat shield may need to be cut to length You will att...

Page 34: ...o the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes Cap Speci cation Chart depth without using additional pipe sections Designer Series DVP TRAPK1 Top Vent Depth DVP TRAP1 Rear Vent Depth DVP TRAPK2...

Page 35: ...er 11 12 to 12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 5 0 Over 7 12 to 8 12 1 5 Over 14 12 to 16 12 6 0 Over 8 12 to 9 12 2 0 Over 16 12 to 18 12 7 0 Over 9 12 to 10 12 2 5 Over 18 12 to 20 12 7 5 Over 10 12 to 11 12 3 25 Over 20 12 to 21 12 8 0 3 ft minimum in snow regions Storm Collar Roof Flashing Figure 8 13 Minimum Height from Roof to Lowest Discharge Opening To install roof Àashin...

Page 36: ...hrough the brackets and tighten the nut to complete the storm collar assembly Make sure the collar is tight against the pipe section See Figure 8 17 Slide the assembled storm collar down the pipe section until it rests on the roof Àashing Caulk around the top of the storm collar see Figure 8 15 Sharp Edges Wear protective gloves and safety glasses during installation CAUTION Figure 8 17 Assembling...

Page 37: ...ble gas connector are connected to the 1 2 in 13 mm control valve inlet If substituting for these components please consult local codes for compliance Pressure requirements for appliance are shown in table be low Minimum pressures must be met when other household gas appliances are operating Pressure Natural Gas Propane Minimum Inlet Pressure 5 0 in w c 11 0 in w c Maximum Inlet Pressure 7 0 in w ...

Page 38: ...installation is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off all leak check solution following testing Fittings and connections may have loosened during shipping and handling D High Altitude Installations U L listed gas appliances are tested and approved without requiring changes for elevations...

Page 39: ...ll override IPI safety lockout and may cause explosion WARNING This appliance may be used with a wall switch wall mounted thermostat and or a remote control If using thermostat use one compatible with a millivolt gas valve system Follow parameters for locating thermostat see individual thermostat instructions to ensure proper operation of appliance Use low resistance thermostat wire for wiring fro...

Page 40: ...C rated wire Wire must have high temperature insulation WARNING Ignitor Flame Sensor Pilot Assembly GRN ORG BLK ORG Control Box To Junction Box Battery Pack 3V Adapter BLK BRN RED RED WHT Optional SPST Wall Switch or Optional Remote Valve WHT WHT RED GRN GRN wire only for use with optional wall switch WSK MLT Figure 10 2 Intelli re Pilot Ignition IPI Wiring Diagram Pilot Ignitor GAS VALVE To Burne...

Page 41: ...Code CSA C22 1 If the box is being wired from the INSIDE of the appliance Pull electrical wires from outside appliance through this opening into valve compartment Loosen two screws on Romex connector feed necessary length of wire through connector and tighten screws Make all necessary wire connections to receptacle and assemble receptacle and cover to junction box Attach junction box assembly to i...

Page 42: ...cord into the junction box on the switched outlet side For intermittent pilot ignition appliances plug the transformer into the outlet of the power box With the wall switch in the OFF position plug the power box cord into the junction box on the switched outlet side Figure 10 8 Light Base Assembly Remove the glass panel from its packaging and place it on the glass supports Place the colored side d...

Page 43: ... be covered with non combustible material 1 3 4 in 44 mm 2 in 51 mm High temperature sealant 39 in 991 mm to combustible mantel Hood must not be covered Figure 11 3 Noncombustible Facing Diagram 11 Finishing Fire Risk Finish all edges and fronts to clearances and speci cations listed in manual WARNING Metal appliance fronts may be covered with non combustible material only Do NOT overlap combustib...

Page 44: ...w rockwool placement instructions in this manual Do NOT place rockwool directly over burner ports Replace rockwool material annually Improperly placed rockwool interferes with proper burner operation WARNING Figure 12 1 White Rock 12 Appliance Setup White Rock White rock can be painted with high temperature black paint before installing for a more realistic ember bed look Spread white rock on glas...

Page 45: ...sembly away from appliance and lower out of top retainers Release the top glass latches using the glass latch handled provided in the installation pack and bottom access latches and rotate top of glass door panel away from the top of the appliance Place glass panel on a nonabrasive surface Replacing Glass Panel Assembly Place glass panel on the lower access latches and rotate the upper portion int...

Page 46: ...should be opened further When the shutter adjust ment handle is all the way down the air shutter is in the closed position When the shutter adjustment handle is all the way up the air shutter is in the fully open position Figure 12 7 Air Shutter I Grilles and Trim Install optional trim kits and surrounds Non combustible materials can be used to cover gap between sheet rock and appliance Do not obs...

Page 47: ...r shutter adjustment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper position Ensure that the Àow of combustion and ventilation air is not obstructed front grilles and vent caps 13 Operating Instructions HOT SURFACES Glass and other surfaces are hot during operation and cool down WARNING CAREFULLY SUPERVISE children in same room as appliance Alert children and ...

Page 48: ...anying the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C Use only your hand to push in and move the gas control valve or turn the gas control knob Never use tools If the lever or knob will not move by hand don t try to repair it call a qualified s...

Page 49: ...tions accompanying the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 29097D This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air This appliance must be installed in acco...

Page 50: ...ance Do NOT store Àammable materials in the vicinity of the appliance Do NOT use gasoline lantern fuel kerosene charcoal lighter Àuid or similar liquids in this appliance Combustible materials may ignite WARNING Fire Risk High Temperatures Keep combustible household items away from appliance Do NOT obstruct combustion and ventilation air Do NOT place combustible items on top of or in front of appl...

Page 51: ...the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple B Defective valve If the thermocouple is producing more than 15 millivolts replace faulty valve 3 The pilot is burning there is no gas burning the valve knob is in the ON position and the ON OFF switch is in the ON position A ON OFF switch or wires are defecti...

Page 52: ...anel assembly D Bad thermopile or thermocouple Replace if necessary E Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots A Flame impingement Adjust the log set so that the Àame does not excessively impinge on it B Improper air shutter setting Adjust the air shutter located on the control panel C Debris around air shutter Inspect the openi...

Page 53: ... metal chassis of appliance E Faulty module Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position Hold ground wire about 3 16 in away from I terminal on module If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is ne Inspect pilot assembly for shorted spark...

Page 54: ...g gas line ball valve is open Verify that inlet pressure reading is within acceptable limits inlet pressure must not exceed 14 in w c B Ignitor gap is too large Verify that spark gap from ignitor to pilot hood is 17 in or 1 8 in C Module is not grounded Verify module is securely grounded to metal chassis of appliance D Module voltage output valve pilot solenoid ohms readings Replace module ...

Page 55: ...ageways grilles control compartment Burner burner ports Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Handle glass assembly with care Note Clean glass after initial 3 4 hours operation Longer operation without cleaning glass may cause a permanent white lm on glass When cleaning glass door Avoid striking scratching or slamming doors Do NOT use abrasive cleane...

Page 56: ...tion Sand and repaint as necessary 2 Replace appliance if rebox has been perforated Burner ignition and operation 1 Verify burner is properly secured and aligned with pilot or ignitor 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary 3 Replace rockwool with new dime sized and shaped pieces Do not block ports or obstruct lighting paths 4 Check f...

Page 57: ...DCL CR60 Dimensions 36 in 914 mm 1 in 25 mm 34 1 4 in 870 mm 10 1 8 in 257 mm 7 in 178 mm 2 7 8 in 73 mm 10 1 8 in 257 mm 2 7 8 in 73 mm Gas Line Access Electrical Access 40 5 8 in 1032 mm 20 in 508 mm 24 in 610 mm 40 in 1016 mm 38 1 2 in 978 mm 7 in 178 mm 36 in 914 mm 34 1 4 in 870 mm 40 5 8 in 1032 mm 38 1 2 in 978 mm 1 1 8 in 29 mm 24 in 610 mm 40 in 1016 mm 19 7 8 in 505 mm 6 in 152 mm 12 305...

Page 58: ...24 in 610 mm 40 in 1016 mm 19 7 8 in 505 mm 6 in 152 mm 12 in 305 mm 2 7 8 in 73 mm 2 7 8 in 73 mm 2 7 8 in 73 mm 2 7 8 in 73 mm 6 in 152 mm 29 in 737 mm 1 in 25 mm 36 in 914 mm 34 1 4 in 870 mm 40 5 8 in 1032 mm 38 1 2 in 978 mm 24 in 610 mm 40 in 1016 mm 19 7 8 in 505 mm 6 in 152 mm 12 in 305 mm 2 7 8 in 73 mm 2 7 8 in 73 mm 2 7 8 in 73 mm 2 7 8 in 73 mm 6 in 152 mm 29 in 737 mm 1 in 25 mm ...

Page 59: ...P TVHW Vertical Termination Cap High Wind Includes storm collar and fastener pack PVK 80 Power Vent Kit DVP TV Vertical Termination Cap Includes storm collar fastener pack DVP TB1 Basement window well termination cap Includes fastener pack DVP FBHT Fire Brick Termination Cap DVP TRAP Rear Vent Horizontal Termination Cap DVP TRAP1 Horizontal Termination Cap with 1 7 8 in telescoping Àue wall shield...

Page 60: ...o 12 in 76 to 305 mm DVP24MI 3 to 24 in 76 to 610 mm 10 1 2 in 267 mm 10 7 8 in 276 mm DVP45 45 Elbow 45 4 7 8 in 124 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in 13 mm TYP DVP90ST 90 Elbow 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm DVP HVS Vent Support UP DVP WS Wall Shield Firestop 14 in 356 m...

Page 61: ...13 1 4 in 367 mm RF12M Roof Flashing Multi pak BEK Trap Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm COOL ADD Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DRC RADIUS Cap Shield 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm DVP TRAPFL Flashing ...

Page 62: ...ination Cap PVK 80 For use with IPI and DSI appliances only 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT Fire Brick Termination Cap 7 1 4 in 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW Vertical Termination Cap High wind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC...

Page 63: ... Cap Effective Length Effective Length TRAP1 4 1 8 in 5 5 8 in 105 mm 143 mm TRAP2 6 3 4 in 10 5 8 in 171 mm 270 mm Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in...

Page 64: ...02 079 Rev K 11 07 13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm DVP HRC SS 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm DVP HRC ZC SS Fillers DVP TRAP to DVP HPC Side Filler Kit ...

Page 65: ...Heatilator Caliber Multi Sided Direct Vent 4002 079 Rev K 11 07 65 ...

Page 66: ...ixed bi fold stainless steel glass doors DF318B Original style polished brass xed end panel DF318B Original style polished brass xed end panel DF318S Original style stainless steel xed end panel DF318S Original style stainless steel xed end panel GDCL CR60 Optional Accessories shipped separately GDST60 Optional Accessories shipped separately RCTS MLT HTL Remote Control Kit SIT Valve only RCTS MLT ...

Page 67: ...conditions inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those speci ed in the Operating Instructions 6 installation or use of components not supplied with the Appliance or any other components not expressly authorized and approved by HHT and or 7 mo...

Page 68: ...22 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6...

Search results

Summary of Contents for GDCH60 Series

Reviews:

Brands by name

Popular brands

Heatiator GDCH60 Series, Owner'S Manual

Search results

Summary of Contents for GDCH60 Series

Reviews:

Brands by name

Popular brands